外文翻譯專業(yè)名稱機(jī)械設(shè)計(jì)制造及其自動(dòng)化班級(jí)學(xué)號(hào)學(xué)生姓名指導(dǎo)教師填表日期2011年1月17日Generalall-steelpunchingdiespunchingaccuracyAccuracyofpanelpunchingpartisdisplaythepressaccuracyofthedieexactly.Buttheaccuracyofanypunchingpartslineardimensionandpositionalaccuracyalmostdependontheblankingandblankingaccuracy,.Sothatthecompoundmouldofcompoundpunchingsaccuracy,istypicalnessandrepresentationinthemajority.AnalyseofthediesaccuracyFortheanalyseofpracyicableinaccuracyduringproductionofdiestoinactivation,wecouldgetthetendencywhenitisaugmentationinmosttime.Fromthiswecouldanalysetheelements.Whenthenewpunchdiesptintoproductiontothefirstcuttergrinding,theinaccuracyproducedcalledinitialerror；ifthediegrindingmorethantwentytimes,untilitsdiscard,theinaccuracycalledconventionalerror；andbeforethediesdiscard,thelargesterrorofthelastbatchpermit,calledlimitingerror.atjobsite,theevidencetoconfirmlifeofsharpeningisthehigheroftheblanking,punchedholeorpunchedparts.Becauseallfinishedpartshadbeenblanked,soitisespeciallyforthecompounddies.Therefore,theanalyseofburrandmeasurementisespeciallyimportantwhendothemasenterprisestandardizationorcheckedwith.Theinitialerrorusuallyistheminimalthroughthewholelifeofdie.Itsmagnitudedependontheaccuracyofmanufacture,quality,measureofthepunchingpart,thicknessofpanel,magnitudeofgapanddegreeofhomogeneity.Theaccuracyofmanufacturedependonthemanufactureprocess.Forthe1mmthickedcompoundpunchingpartmadeinmediumsteel,theexperimentalresultandproductivepracticeallprovethattheburrofdieswhichproducedbysparkcuttingarehigher25%30%thanproducedbygrinder,NCorCNC.ThereasonisthatnotonlythelatterhavemoreexactmachiningaccuracybutalsothevalueofroughnessRaislessoneorderthantheformmer,itcanbereached0.025m.Therefore,thediesinitialblankedaccuracydependsontheaccuracyofmanufacture,qualityandsoon.Thenormalerrorofthepunchdieisthepracticableerrorwhenthefistcuttergrindingandthelastcuttergrindingbeforethedieproducethelastqualifiedproduct.Astheincreaseofcuttergrinding,causedthemeasurethenaturewearofthediesaregradualincreasing,theerrorofpunchingpartincreasealso,sothepartsareblewproof.Andthediewillbeunused.Theholeonthepartandinnerbecausethemeasureofwearwillbesmallandsmallgradually,anditsoutsideformwillbelagerinthesamereason.Therefore,theholeandinnerforminthepartwillbemademouldaccordingtoone-waypositivedeviationornearlyequaltothelimitmaxmeasure.Inlikemanner,thepunchingpartsappearancewillbemademouldaccordingtoone-waynegativedeviationornearlyequaltolimitminimeasure.Forthiswillbebroadenthenormalerror,andthecuttergrindingtimeswillbeincreased,thelifewillbelong.Thelimiterrorinpunchingpartsarethemaxdimensionerrorwhichpracticableallowedinthepartswithlimiterror.Thiskindofpartsusuallyarethelastqualifiedproductsbeforethediediscard.Fortheallclassesofdies,ifweanalysethefluctuate,tendencyofincreaseanddecreaseandlawwhichappearedinthedieswholelife,wewillfindthatthemasteroftheerrorarechangeless；theerrorthatbecausetheabradeofthecutterandimpressionwillbeasthecuttergrindingtimesincreasedatthesametime.Andthatwillcausetheerroroversizegradually；andalsohaveanotherparterrorareunconventional,unforeseen.Therefore,everydieserrorarecomposedoffixederror,systemerror,accidenterrorandsoon.1.fixederrorAtthewholeprocesswhentheNewpunchingdiebetweenjustinputproductiontodiscard,thechangelessmastererrorthatinqualifiedpartarecalledfixederror.Itsmagnitudeisthedeviationwhenthedieproductionqualifiedproductsbeforethefirstcuttergrinding.Alsoistheinitialerror,butthediehaveinitialpunchingaccuracyatthistime.Becauseoftheabradeofparts,thedieaftergrindingwillbechangethedimensionerror.Andtheincrementofdeviationwilloversizeasthetimesofcuttergrinding.Sothepunchingaccuracyaftercuttergrindingalsocalled“grindingaccuracy”andlowertaninitialaccuracy.Thefixederrordependontheelementsfactorasfollowed:(1)thematerial,sorts,structure,(form)dimension,andthickofpanelthemagnitudeofpunchinggapanddegreeofhomogeneityarehaveaimportanteffectforthedimensionaccuracy.Differentpunchingprocess,material,thickofpanel,havecompletelydifferentgapandpunchingaccuracy.AgearH62whichmadeinyellowbrasswiththesamemodenumberm=0.34,2mmthickandhadacenterhole,whenthegapgetC=0.5%t(singleedge),andpunchedwithcompoundpunchingdie,andthedimensionaccuracyreachedIT7,theparthaveaflatsurface,theverticalityoftangentplanereached89.5,itsroughnessRamagnitudeare12.5m,heightofburrare0.10mm；andthepunchingpartarepunchedwithprogressivedie,thegapC=7%t(singleedge),initialaccuracyareIT11,andhaveanmoreroughsurface,evencanseethegapwitheyes.Intheusualsituation,flushesamaterialanditsthicknesst