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DONOTREFORMATTHISTEMPLATE!Oncetheinstructionsarehidden,thedocumentparagraphswillaligncorrectlyonthepages.
DellControlledPrint
QUOTE
Specification
TypeinthetitleoftheDellSpecificationoverthewords“SpecificationTitle”.TypeintheSpecificationNumber&Revisiontotherightofthecolon.ThePartNumberlineshouldONLYbeusediftheSpecisstructuredinaBOM.Ifitisnot,deletethatrow.TypeAuthorandOwnertotherightofthecolon.If“PreviousOwner”informationapplies,typeinthePreviousOwnertotherightofthecolon,otherwise,deletethatrow.
MaterialsRestrictedforUse
SpecificationNumber:6T198
Revision:A02
ECO:138063
Author:Jeffery“Scott”O(jiān)’Connell
Owner:Jeffery“Scott”O(jiān)’Connell
Forinitialapprovalofthedocument,typeintheappropriateApprovalAuthoritiesandobtaintheirapprovalfortheinitialreleasedrevisionalongwiththedateapproved.
ApprovalAuthorities
ApprovalSignatures
Revision
DateApproved
DavidStaggs
DavidStaggs
A00
4/23/02
PROPRIETARYNOTE
ThisitemisthepropertyofDellComputerCorp.,Austin,Texasandcontainsconfidentialandtradesecretinformation.ThisitemmaynotbetransferredfromthecustodyofDellComputerCorp.,exceptasauthorizedbyDellComputerCorp.andthenonlybyway
ofloanforlimitedpurposes.ItmustnotbereproducedinwholeorinpartandmustbereturnedtoDellComputerCorp.uponrequestandinalleventsuponcompletionofthepurposeoftheloan.NeitherthisitemnortheinformationitcontainsmaybeusedbyordisclosedtopersonsnothavinganeedforsuchuseordisclosureconsistentwiththepurposetotheloanwithoutpriorwrittenconsentofDellComputercorporation.
DoubleclickintheHeaderandtypeinthetitleofthedocument(bolded)totherightoftheword“Title”.Similarly,typeintheNumberofthedocumentandRevision(bothnon-bolded)andclosetheHeader.Thefooterdoesnotrequireanyactionotherthanenteringasupercededdocumentnumberifapplicable.
AFTERyouaredonecomposingthedocument,select“Insert”,“IndexandTables”,“TableofContents”,thenselect“Formal”format&showlevel“3”orlevel“2”orlevel“4”andOKtocreatethetableofcontents.ParagraphtitlesandsubtitlesMUSTBEformattedwiththeappropriate“Heading”formats,seeparagraph3,toautomaticallycreatetheTableofContents.
TableofContents
TOC\o"1-4"\h\z
1. RevisionHistory
3
2. Introduction
4
2.1 Purpose
4
2.2 Scope
4
2.3 References
4
2.4 Definitions
4
3. ProductContentRestrictions
6
4. PackagingContentRestrictions
887
5. BatteryContentRestrictions
887
6. Non-complianceResolution
887
AppendixA:High-RiskMaterialsTesting
998
AppendixB:ExpandedListsofMaterials
121211
AlldocumentsMUSTcontaintheRevisionHistorytablelabeledasparagraph1.Anentryshallbemadefortheinitialreleasetocallouttherev,ECOnumberanddescription(enter“InitialRelease”).TheApprovedandDatefieldsfortheinitialreleaseshallbereflectthesameinfoasthe1stpage.ThisisverysimilartothemethodusedforDellEngineeringDrawings.Forarevisiontothedocument,completealltheRevisionHistoryentries.SummarizetheRevisionDescription,keepingitasclearandconciseaspossibleandensurethatthetableonlyoccupies1pageafterthetemplateinstructionsarehidden.Obtainthenamesoftheapprovalauthoritiesalongwiththedate.THISISTHEAPPROVALOFAREVISIONTOTHEDOCUMENT,similartohowDellprocessesrevisionstodrawings.DONOTALTERORREMOVETHEINITIALAPPROVALSONTHE1STPAGE.Normally,approvalsforrevisionsshouldbethesameindividual’sthatapprovedthedocument‘sinitialrelease.Pleasewrapmultiplerevisionapprovalinitialskeepingthemwithintheboundarylinesfortherowoftherevisionbeingapproved.
RevisionHistory
Rev.
ECO#
RevisionDescription
Approved
Date
A00
126242
InitialRelease
DavidStaggs
4/23/02
A01
132601
Changedauthorandowner;UpdatedDefinitions;AddedthresholdsandusestomaterialdescriptionstoSection3;AddedSections4&5
DonBrown
8/9/02
A02
138063
Changedauthorandowner;AddedAppendixA(CadmiumTestRequirement);UpdatedthresholdsinSection3.
DonBrown
12/9/02
AlldocumentsMUSTcontaintheIntroductionparagraphandit’ssub-paragraphsasindicatedbelow.TheIntroductionparagraphMUSTalwaysbenumberedasparagraph2.
Subsequenttohidingtheinstructionsforthetemplate,theStylefortheparagraphnumbersonly,willchangetosomethingotherthanHeading1,2,3or4.Thisanomalydoesnotpreventthetableofcontentsfromformattingnordoesitapparentlyaffectanyotherdocumentattribute.However,theerroneousStyledesignationcanberemovedbydeletingallofthehiddeninstructionsfromthedocument.
Introduction
Inordertosellourproductsintheglobalmarketplace,Dellmustguaranteeenvironmentalmaterialscomplianceforallcomponentsandpartsoffinishedproducts.Thelistofrestrictedmaterialswasdevelopedbasedonlegalandmarketrequirements.ThisspecificationlistsmaterialsbannedorrestrictedforuseinDellproductsandthemanufactureofDellproducts.Ifrestrictedmaterialsareintroducedtoproducts,thereispotentialtostopshiptheproducttocertainregions,developcorrectiveactionstorequalifypartstomeetthisspecificationordelaythelaunchofproducts.
Purpose
TocommunicatetoDelldesignteamsandsuppliersmaterialsrestrictionsplacedonallDellproducts.Thespecificationshouldbeusedwhenselectingmaterialsforproductpartsandpackaging.ThespecificationshouldalsobeusedforinformationontheprocessfortestingcommoditiesconsideredatriskbyDellforcontainingcadmium.
Thissub-paragraphshallexplaintheintentofthedocument.Anyobjectivescanalsobedescribedhere.Ifobjectivesarenotapplicable,thenomittheword“Objective”fromthetitle.
Scope
AllproductsthataresuppliedtoDelland/ordesignedbyDellComputerCorporationmustmeetthisspecification.Thescopeincludesallofthecomponents,parts,assembliesandpackagingofeachproduct.Therestrictedmaterialscannotbecontainedintheproductorusedinthemanufactureoftheproductanditscomponentsabovethedesignatedthresholdsfortheapplicationslisted.
Thissub-paragraphshallexplaintherangeofapplicationofthematerialcontainedinthedocument.
References
DellP/N7X435,Supplier’sDeclarationonRestrictedorBannedMaterials
BSEN1122byInductivelyCoupledArgonPlasma–AtomicEmissionSpectrometry(ICP-AES):commonanalyticaltestmethodusedfortracemetalsanalysis.
Thissub-paragraphshalllistallotherdocumentsreferencedinthecontentofthisdocument.Iftherearenoreferences,type“None”asthetestforthisparagraph.
Definitions
CAS#:ChemicalAbstractSystemnumbersareassignedtochemicalsforuniqueidentification.TheCASnumberingsystemisaninternationalconvention.
Displaylamps:Fluorescentbulbscontainedinproductsfordisplay(e.g.,LCD,projector,flatpanelmonitor,scanner)
Halogenatedflameretardants/additives:Substancesthatcontainoraretreatedwithoneormoreofthefollowingelements:fluorine,chlorine,bromine,iodine,and/orastatine.Theseelementsaretypicallyaddedtoreducetheflammabilityofcomponents.Examplesinclude,butarenotlimitedto,tetrabromobisphenol-A(TBBP-A),brominatedepoxyresinsandpolybrominatedbiphenylethers(PBBEs).
Halogenatedplastics:Plastics/polymersthatcontainoraretreatedwithoneormoreofthefollowingelements:fluorine,chlorine,bromine,iodine,and/orastatine.Examplesinclude,butarenotlimitedto,polyvinylchloride(PVC)andtetrafluoroethylene(TFE,“Teflon”).
Material:Asubstanceoutofwhich,orwithwhich,acomponent,part,orassemblyismade.Amaterialisapuresubstance(e.g.Cadmium“Cd”)orachemicalcompound(e.g.CadmiumSulphide“CdSO4”).
Non-compliance:Afailuretomeettherequirementsofthespecification.Non-compliancerequirescorrectiveaction.
Packaging:Materialsusedtoprotectproductsfromdamageduetostorageortransportation(e.g.,boxes,shippingsupplies,cushioning&foam,bags,shrinkwrap,tape/adhesives).Includesinksanddyesusedtolabelpackages.
PPM:partspermillion,unitofmeasurementforweightpercentage.1ppm=1mg/kg=0.0001%byweight.Thepartspermillionthresholdslistedinthisspecificationrefertotheweightofthematerialinaspecificpart,nottheweightofthematerialinanentiresystem.
ThresholdLimit:ThemaximumconcentrationatwhichthematerialcanbepresentintheproductforthecontrolledapplicationslistedinSections3-5asanunavoidabletraceimpurity.
ProductContentRestrictions
ThelistbelowcontainsmaterialsthatDellhasbannedorrestrictedinthecontrolledapplicationslisted.Thesematerialscannotbeusedinthemanufacturingof;intentionallyaddedto;orcontainedin;products,partsandcomponentssuppliedtoordesignedbyDellComputerCorporationforthecontrolledapplicationslistedinthebelowtable.Insomeinstances,athresholdlimithasbeenestablishedtoaccountforunavoidableimpurities.Thematerialisacceptableifcontainedataquantitybelowthethresholdlimitforacontrolledapplicationorifitisusedinanuncontrolledapplication.
Toensurethathighriskmaterials(i.e.cadmium)arenotcontainedincertainapplicationsabovethedesignatedthresholdlimit,somecommoditiesarerequiredtobetestedpriortoproductrelease(RTS).AppendixAliststhesecommoditiesandtheprocessforcompletingthistesting.
RefertoAppendixBforadetailedlistofCAS#’sforeachmaterialbelow.
Thissub-paragraphshalllistalldefinitionsofkeytermsusedinthedocument.Thedefinitionsshouldhelptheuserunderstandthematerial.Iftherearenodefinitions,type“None”asthetextforthisparagraph.
Material
ThresholdLimit
(mg/kg=ppm)
ControlledApplications
TraditionalUses
ReferenceAppendixB
Asbestosanditscompounds
0
Allapplications
Notexpected
TableA
Cadmiumanditscompounds***
50
Plasticparts,plasticstabilizers,coloringagents,dyes/pigments,paintsorsurfacecoating/platingtreatments
Same
TableB
Chlorofluorocarbons(CFCs)
0
ManufacturingApplications
cleaningagents,foamplastics,solvents
TableC
Chloroparaffins,short-chained
(10–13CarbonChain)
1000
Allapplications
softenerorplasticizerinplastics,paints,coatings,flameretardantsinplastics,rubbers
CAS#:
8029-39-8
85535-84-8
63449-39-8
ChromiumVIanditscompounds
100
Plasticparts,Paints
stabilizers,colorants,dyes,pigments
TableD
Halogenatedflameretardants/additives
1000
Plasticpartsover25g,keycaps,exceptforcablesandinterconnectparts
halogenbasedflameretardants
SeeSection2.4
Hydrochlorofluorocarbons(HCFCs)
0
Manufacturingapplications
cleaningagents,foamplastics,solvents
TableE
Leadanditscompounds
100
Plasticparts,Paints
stabilizers,moldingagents,colorants,dyes
TableF
Mercuryanditscompounds
5
Allapplicationsexceptfordisplaylamps
relays,switches,electricalcontacts
TableG
Nickelanditscompounds
100
Externalchassis/caseparts
stabilizers,moldingagents,colorants
TableH
PolybrominatedBiphenyls(PBBs)and
theirEthers/Oxides(PBDEs,PBBEs)
5
Allapplications
flameretardantsforplastics(e.g.HIPS,ABS)
TableI
PolychlorinatedBiphenyls(PCBs)andTerphenyls(PCTs)
5
Allapplications
transformers,capacitors,printedcircuitboardcomponents
TableJ
Polyvinylchloride(PVC)
0
Allapplicationsexceptforcablesandinterconnectparts
CAS#:
9002-86-2
***Note:ReferenceAppendixAforinformationonrequiredanalyticaltestingforcadmiuminatriskcommodities.
PackagingContentRestrictions
ThelistbelowcontainsmaterialsthatDellhasbannedorrestrictedinpackagingmaterialssuppliedtoordesignedbyDellComputerCorporation.Thesematerialscannotbeusedinthemanufacturingof;intentionallyaddedto;orcontainedin;packagingmaterialssuppliedtoordesignedbyDellComputerCorporation.Insomeinstances,athresholdlimithasbeenestablishedtoaccountforunavoidableimpurities.Thematerialisacceptableifcontainedataquantitybelowthethresholdlimitforacontrolledapplication.
RefertoAppendixBforadetailedlistofCAS#’sforeachmaterialbelow.
Thissub-paragraphshalllistalldefinitionsofkeytermsusedinthedocument.Thedefinitionsshouldhelptheuserunderstandthematerial.Iftherearenodefinitions,type“None”asthetextforthisparagraph.
Material
ThresholdLimit
(mg/kg=ppm)
ReferenceAppendixI
Cadmium,ChromiumVI,LeadandMercurycompounds
100
(sumofconcentrations)
TablesB,D,F,G
Chlorofluorocarbons(CFCs)
0
TableC
Halogenatedplasticsorpolymers
0
SeeSection2.4
fordefinition
Hydrochlorofluorocarbons(HCFCs)
0
TableE
BatteryContentRestrictions
ThelistbelowcontainsmaterialsthatDellhasrestrictedinbatteriessuppliedtoordesignedbyDellComputerCorporationabovetheindicatedthresholdlimitforunavoidableimpurities.Batterytechnologycannotbebasedonlead,mercuryorcadmium.*
RefertoAppendixBforadetailedlistofCAS#’sforeachmaterialbelow.
Thissub-paragraphshalllistalldefinitionsofkeytermsusedinthedocument.Thedefinitionsshouldhelptheuserunderstandthematerial.Iftherearenodefinitions,type“None”asthetextforthisparagraph.
Material
ThresholdLimit
(mg/kg=ppm)
ReferenceAppendixI
Cadmiumanditscompounds
250
TableB
Leadanditscompounds*
400
TableF
Mercuryanditscompounds
5
TableG
* UninterruptiblePowerSupply(UPS)unitsmayutilizelead-acidtechnology.Batteriesforthisapplicationaresubjecttocertainfeesandhazardousmateriallabelingrequirements.RefertoSection6andcontacttheappropriateengineertocoordinatepropermanagement.
Non-complianceResolution
Ifamaterialonthelistisused,notifyEnvironmentalAffairswhowillcoordinateacorrectiveactionplan.Thefollowingactionsmayberequiredtoresolveanydeviationsfromthisspecification:
Stopshipofproducttocertainregions
Delayofproductlaunch
Requalificationofpartstocomplywithspecification/phaseoutandreplacementofuse
Forcontactinformation,pleasefollowthislinktotheEnvironmentalAffairswebsite.SelecttheappropriatecontactengineerfortheaffectedLOB.
/pg/core-svc/REG/EnvAffairs/contacts.asp
AppendixA:High-RiskMaterialsTesting
AppendixAprovidesinformationforcompletingcadmiumtestingoncertaincommodities.Thesuppliersofthesepartsarerequiredtosubmitasampleoftheparttoapreferredtestlab.TestdatawillbesentbythetestlabdirectlytoDellforverificationthatthepartmeetsthecadmiumrequirementoutlinedinthisspecification.
Scope
Thecommoditieswhichrequireanalyticaltestingforcadmiumarethosethathaveexternalcableswhichuseaplasticinsulationjacketmaterial(i.e.powercords,monitorcords,etc.).Onlycablesthatareexternaltothepartorsystemneedtobetested.Forexample,aspeakerwithaI/Oconnectioncordisrequiredtohavethecordinsulationmaterialtested.
High-riskcommodities
ThecommoditiesthatuseanexternalcablewhichrequireanalyticaltestingforcadmiumarelistedinTable1.Thislistisnotexhaustive,allpartswithexternalcablesarerequiredtohavethecableoftheparttested.
Commodity
PartType
PartClass
FirstFieldDescriptor
ACAdapter
Adapter,Connector
Cable
ADPT,CON
CRT
Display
Display
DIS
FlatPanel
Display
Display
DIS
Keyboard
Keyboard
Keyboard
KYBD
Microphone
Microphone
Peripherals
MCPHN
Mouse
Mouse
Mouse
MSE
PDA
PersonalDigitalAssistant
Peripherals
PDA
PowerCord
Cord(Power)
Cable
CORD
Printer
Printer
Peripherals
PTR
Projector
Display,FrontProjector
Display
DIS,FPR
Scanner
Scanner
Peripherals
SCANR
Speaker
Speaker,external
Speaker
SPKR
Table1.Listofhigh-riskcommoditiesrequiringanalyticaltesting
Scheduleandnumberoftestsrequired
EachpartsubjecttotestingmustbetestedandresultsreceivedbyDellpriortoreleaseforproduction.Afteraninitialtesthasbeenconductedandverifiedforcompliance,subsequenttestsareonlyneededifthecordmaterialischanged.Thereisnoneedtoretestapartaftereachdesignchange.
SupplierProcedure&Responsibility
Step1:SuppliercontactsSGSTestlabincountrywheretestingwillbeconducted(SeeSectionA.4.1,Table2)
Step2:SGSsends“ServiceRequestForm”tosupplierforcompletion.IncludesallinformationnecessarytoidentifythesamplebyDellpartnumberandmiscellaneousinformation.
Step3:Supplierpreparessample(accordingtoSectionA.3),completes“ServiceRequestForm”andsendstotestlab.
Step4:SGSlabconductstesting.TestresultsareelectronicallymailedtosupplierandDellComputerCorporation.TestresultiseitherpassorfailbasedonthethresholdlimitonthematerialoutlinedinSection3.
Step5:TestresultisreviewedandapprovedorrejectedbyDellComputerCorporation.Intheeventatestisfailed,followtheprocedureoutlinedinSection6ofthisspecification.
TestingDetails
SampleRequirements
Supplierisrequiredtosubmitonesampleoftheplasticinsulationusedonthecordandonesampleofeachdifferinginsulationmaterialusedasanovermoldoncordconnectorstothepreferredtestlab(SectionA.2.2).[SeeFigure1]
Figure1.TypicalperipheralcordwithPVCcablejacketandconnectorovermold
Samplepreparation
FivetotengramsofplasticshavingsshouldberemovedfromtheareasofthecordsoutlinedinSectionA.3.1.Thesizeofsampleparticlesshouldnotexceed1cmx1cmx1cm(1cc).
TestMethod
WithreferencetoBSEN1122:2001,MethodB,analysiswillbeperformedbyInductivelyCoupledArgonPlasma-AtomicEmissionSpectrometry(ICP-AES).EN1122isacommonlyknown,internationallyacceptedmethodfortestingcadmiumcontent.
TestReport
Testresultswillbesuppliedaccordingtothefollowingreportformatintermsofpartspermillion(ppm)concentrationofcadmiumcontainedinthesample.
LaboratoryInformation
DellrequeststheuseofanalyticaltestlabsintheSGSTestGroup.TheglobalnetworkoflabshasbeenapprovedbyDellandaDellaccounthasbeenestablishedtotracksampletestresultsfromsuppliersbasedonDellpartnumber.
LabContactInformation
Table2.SGSLaboratoryContacts
PricingInformation
BysubmittingsamplesundertheDellComputerCorporationaccountwithSGS,vendorswillbenefitbytakingpartintheDellpreferredratestructure.AllpaymentandbillingshouldbehandledbythesupplierandSGSdirectly.
AppendixB:ExpandedListsofMaterials
TableA-AsbestosanditsCompounds
Substance
CAS#
AsbestosandAsbestosMaterials
1332-21-4,132207-33-1,132207-32-0
Actinolite
77536-66-4,13768-00-8
Amosite(Grunerite)
12172-73-5
Anthophyllite
77536-67-5,17068-78-9
Chrysotile
12001-29-5
Crocidolite
12001-28-4
Tremolite
77536-68-6,14567-73-8
TableB-CadmiumanditsCompounds
Substance
CASNumbers
Cadmium
7440-43-9
ExamplesofCommonCadmiumCompounds
Cadmiumoxide
1306-19-0
Cadmiumsulfide
1306-23-6
TableC–Chlorofluorocarbons(CFC’s)
Substance
CAS#
Trichlorofluoromethane(CFC11)
75-69-4
Dichlorodifluoromethane(CFC12)
75-71-8
Pentachlorofluoroethane(CFC111)
354-56-3
Bromochlorodifluoromethane(Halon1211)
353-59-3
Bromotrifluoromethane(Halon1301)
75-63-8
Dibromotetrafluoroethane(Halon2402)
124-73-2
CarbonTetrachloride(Tetrachloromethane)
56-23-5
1,1,1,-Trichloroethane(methylchloroform)
anditsisomersexcept1,1,2-trichloroethane
71-55-6
Bromomethane(MethylBromide)
74-83-9
TableD-ChromiumVIanditsCompounds
Substance
CASNumbers
Chromium
7440-47-3(Cr6+)
ExamplesofCommonChromiumCompounds
Bariumchromate
10294-40-3
Calciumchromate
13765-19-0
Chromicacetate
1066-30-4
Chromiumtrioxide
1333-82-0
Leadchromate
7758-97-6
Sodiumchromate
7775-
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