,,,,,,,,,,,,,

,GageR&RLong(x-BarRange)Method-3Trials,,,,,,,,,,,

,,,,,,,,,,,,,

Date:,,>>>>,2006.12.25,,,,,,,,,

日期,,,,,,,,,,,,

PerformedBy:,,>>>>,韋云劉忠云丁德利,,,Dept.,,>>>>,質(zhì)量部,,,

完成人,,,,,,部門(mén),,,,,,

PartNo.&Name:,,>>>>,DQG128點(diǎn)火線圈,,,GageName:,,>>>>,卡尺,,,

零件編號(hào)和名稱(chēng),,,,,,量具名稱(chēng),,,,,,

CharacteristicMeasured:,,>>>>,長(zhǎng)度,,,GageNo.:,,>>>>,JW023,,,

測(cè)試特性,,,,,,量具號(hào),,,,,,

TotalTolerence=,,>>>>,76.5,80.5,,Gagetype:,,>>>>,計(jì)量,,,

總偏差,,,,,,量具類(lèi)型,,,,,,

ResultsSummary:,,Variationintotalmeasurementsystem-SeeMSAreferencemanual,,,,,,,,,,

結(jié)果總概,,在測(cè)量系統(tǒng)中全部的變量可參看MSA參考手冊(cè),,,,,,,,,,

,,,E.V.=,#NUM!,,,,R&R=,#NUM!,,,

,,,A.V.=,#NUM!,,,,PV=,#NUM!,,,

,,R&R/Tolerence-Seeacceptanceguidelinesbelow.,,,,,,,,,,

,,R&R/,偏差-查看如下可接受輸入數(shù)據(jù)的指導(dǎo),,,,,,,,,

,,,E.V.=,0.02%,,A.V.=,0%,,R&R=,#NUM!,,

,,,,,,,,,,,,,

ApprovedBy:,>>>>,證實(shí)人,,,,,Date:,>>>>,,,,

證實(shí)人,,,,,,,日期,,,,,

Gageaccepted:,>>>>,Yes,√,,,,,,,,,

接受量具,,No,,,,,,,,,,

,,,,,,,,,,,,,

Significantfactorstoconsiderbeforestartingstudy,,,,,,,,,,,,CHECK

開(kāi)始研究前，必須考慮的重要因素,,,,,,,,,,,,檢查

1,Whenpossiblesamplepartsshouldbeselectedfromtheprocessandrepresentitsentire,,,,,,,,,,,

,operatingrange.(1or2partsrandomlyselectedperdayuntilsufficientpartsarecollected).,,,,,,,,,,,

,盡可能從工藝流程中選取，并且要能代表該零件的整個(gè)工藝過(guò)程的各特性（每天隨機(jī)抽取1到2個(gè)零件，直至收集到足夠的零件）,,,,,,,,,,,

2,Partsmustbeidentified.,,,,,,,,,,,

,零件必須被確認(rèn),,,,,,,,,,,

3,Theinstrumentusedmusthavediscriminationtomeasure1/10oftheexpected,,,,,,,,,,,

,processvariation.,,,,,,,,,,,

,使用的儀器必須具備對(duì)工藝變量1/10的分辨率,,,,,,,,,,,

4,Assurethattheproperdimensionismeasured.,,,,,,,,,,,

,確保測(cè)量適當(dāng)?shù)某叽?,,,,,,,,,,

5,Assurethatallmeasuringinstructionsareavailableandunderstoodbyeach,,,,,,,,,,,

,appraiser.,,,,,,,,,,,

,確保測(cè)量說(shuō)明書(shū)可用性和便于評(píng)審者閱讀,,,,,,,,,,,

6,Measurementsshouldbemadeinrandomorder.,,,,,,,,,,,

,測(cè)量應(yīng)以隨機(jī)順序進(jìn)行,,,,,,,,,,,

7,Readingsshouldbeestimatedtothenearestnumberthatcanbeobtained.,,,,,,,,,,,

,相關(guān)的材料上，應(yīng)該盡量采用可獲取的最接近的數(shù)據(jù),,,,,,,,,,,

8,ConsulttheMSAreferencemanualformoredetail.,,,,,,,,,,,

,欲獲取更詳細(xì)的情況，可查看MSA參考手冊(cè),,,,,,,,,,,

Guidlinesforgageacceptancefor%R&R.,,,,,,,,,,,,

R&R量具,,,,,,,,,,,,

1,<10%-,,Measurementsystemacceptable.,,,,,,,,,

,,,"對(duì)于測(cè)量系統(tǒng),可以接受",,,,,,,,,

2,10-30%,,"Maybeacceptablebaseduponimportanceofapplication,costofgage,",,,,,,,,,

,,,"costofrepairs,etc.",,,,,,,,,

,,,基于量具的應(yīng)用、花費(fèi)和修理等因素的重要性考慮，而選擇接受與否,,,,,,,,,

3,>30%-,,Measurementsystemneedsimprovement.Makeeveryefforttoidentifythe,,,,,,,,,

,,,problemsandhavethemcorrected.,,,,,,,,,

,,,檢測(cè)系統(tǒng)需要改進(jìn)。盡可能的找到問(wèn)題，并予以糾正。,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

使用本表前請(qǐng)閱讀可調(diào)儲(chǔ)存格的批注，%R&R達(dá)到預(yù)期要求時(shí)立即復(fù)制數(shù)據(jù)，選擇粘貼數(shù)值的方式粘貼到新表。,,,,,,,,,,,,

參數(shù)規(guī)格下限,規(guī)格上限,,測(cè)量偏差系數(shù),規(guī)格偏差系數(shù),小數(shù)位數(shù),,,,,數(shù)據(jù)結(jié)果,,

38.4,38.8,,,,,,,,,,,

,38.6,0.08,0.002,0.2,3,,,,GR&R=,#NUM!,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

量具重復(fù)性和再現(xiàn)性數(shù)據(jù)表,,,,,,,,,,,,

,零件,,,,,,,,,,,

評(píng)價(jià)人/試驗(yàn),1,2,3,4,5,6,7,8,9,10,,Average均值

1A1.,38.545,38.646,38.67,38.669,38.647,38.671,38.605,38.625,38.625,38.57,,38.627

2.2.,38.546,38.648,38.671,38.671,38.647,38.672,38.606,38.627,38.626,38.571,,38.629

3.3.,38.545,38.647,38.671,38.67,38.648,38.673,38.606,38.625,38.626,38.571,,38.628

4.Average均值,38.5453,38.6470,38.6707,38.6700,38.6473,38.6720,38.6057,38.6257,38.6257,38.5707,X-bar/A=,38.628

SUMA,115.636,115.941,116.012,116.01,115.942,116.016,115.817,115.877,115.877,115.712,,

5.Range極差,0.0010,0.0020,0.0010,0.0020,0.0010,0.0020,0.0010,0.0020,0.0010,0.0010,R-bar/A=,.001

6.B1.,38.546,38.647,38.67,38.67,38.647,38.672,38.605,38.627,38.626,38.57,,38.628

7.2.,38.546,38.646,38.671,38.67,38.647,38.672,38.606,38.625,38.625,38.571,,38.628

83.,38.547,38.648,38.672,38.669,38.649,38.672,38.605,38.627,38.626,38.57,,38.629

9.Average均值,38.54633333,38.647,38.671,38.66966667,38.64766667,38.672,38.60533333,38.62633333,38.62566667,38.57033333,X-bar/B=,38.628

SUMB,115.639,115.941,116.013,116.009,115.943,116.016,115.816,115.879,115.877,115.711,,

10.Range極差,0.0010,0.0020,0.0020,0.0010,0.0020,0.0000,0.0010,0.0020,0.0010,0.0010,R-bar/B=,.001

11.C1.,38.546,38.646,38.671,38.669,38.647,38.673,38.607,38.626,38.625,38.571,,38.628

12.2.,38.545,38.648,38.672,38.669,38.647,38.671,38.607,38.626,38.625,38.571,,38.628

13.3.,38.545,38.648,38.671,38.67,38.648,38.672,38.605,38.627,38.626,38.572,,38.628

14.Average均值,38.5453,38.6473,38.6713,38.6693,38.6473,38.6720,38.6063,38.6263,38.6253,38.5713,X-bar/C=,38.628

SUMC,115.636,115.942,116.014,116.008,115.942,116.016,115.819,115.879,115.876,115.714,,

15.Range極差,0.0010,0.0020,0.0010,0.0010,0.0010,0.0020,0.0020,0.0010,0.0010,0.0010,R-bar/C=,.001

16.PartAverageXbar/p零件均值（Xp）,38.5457,38.6471,38.6710,38.6697,38.6474,38.6720,38.6058,38.6261,38.6256,38.5708,X-barbar=,38.628

,,,,,,,,,,,Rp=,.126

17.[Ra=]+[Rb=]+[Rc=]/[評(píng)價(jià)人數(shù)量=]=,,,,,,,,,,,R=,.001

18.[MaxX=]-[MinX=]=XDIFF,,,,,,,,,,,,.000

19.[R=]×[D4=]※=UCLR,,,,,,,,,,,UCL/R=,.003

20.[R=]×[D3=]※=UCLR,,,,,,,,,,,LCR/R=,.000

,,,,,,,,,,,,,

trials,D4,D3,,"Note:CompareallRangevaluestoUCL/R.Ifanyarehigher,identifythecauseanddiscardthevalues.RecomputeRusingremainingvalues.",,,,,,,,

2,3.27,0,,,,,,,,,,

3,2.58,0,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

量具重復(fù)性和再現(xiàn)性報(bào)告,,,,,,,,,,,,

,,,,,,,,,,,,,

零件編號(hào)和名稱(chēng)：,DQG128點(diǎn)火線圈,,,,量具名稱(chēng)：,卡尺,,,日期：,2006.12.25,,

特性：,長(zhǎng)度,,,,量具號(hào)：,JW023,,,完成人：,韋云劉忠云丁德利,,

規(guī)范：,76.5-80.5,,,,量具類(lèi)型：,計(jì)量,,,,,,

,R=,,0.001333333,,,x-BarDiff.=,,0.000,,R/p=,,.126

,,,,,,,,,,,,,

Numberoftrials=,3,,X-barbar=,,38.62811111,,Tol.=,4,,No.ofParts=,,10

,,,,,,,,,,,,,

MeasurementUnitValue,,,,,,,TotalVariation(TV),,,,,

,,,,,,,,,,,,,

Repeatability-EquipmentVariation(EV),,,,,,,%EV=,,EV/TV,,,

,,,,,,,=,,#NUM!,,(Variation),

EV=,R-barbarxK1,,,,,,,,EV/Tol,,,

EntervalueK1=,,0.5908,,Trials,K1,,=,,0.02%,,(Tolerence),<<<<

,,,,2,0.8862,,,,,,,

EV=,,0.000787733,,3,0.5908,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

Reproducibility-Appraiservariation(AV),,,,,,,%AV=,,AV/TV,,,

,,,,,,,=,,#NUM!,,(Variation),

AV=,Sq.Rt.((X-barDIFFxK2)^2-(EV^2/(nr))),,,,,,,,AV/Tol,,,

,,,,,,,=,,#NUM!,,(Tolerence),<<<<

=,#NUM!,,,,,,,,,,,

Note:Anegativevalueunderthesquarerootsignwill,,,Appraisers,,2,3,n=,Numberofparts=,,,10,

defaulttheappraiservariationto