Page1of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部CATLWORKINGMANUAL工作手冊FormNo.:QF-T-WM-AAuthor/Dept.:HuiHuangZhou/OPNDocument#:WM-S8-001Rev:1.0Title：Equipment5SAcceptanceRules設(shè)備5S驗收細則1 INDEX目錄1 INDEX目錄2 PURPOSE目的3 SCOPE適用范圍4 DEFINITIONSANDABBREVIATIONS定義與縮寫5 REFERENCEDOCUMENTS參考文件6 RESPONSIBILITY職責(zé)7 DESCRIPTION細則／描述8 RECORDSHEET記錄表單9 REVISIONRECORD修改記錄10APPENDIX附件2PURPOSE目的Aftertheacceptancebythemanufacturer,theequipmententerstheearlystageoftransportation,storageandtransportation,whichleadstothe5Sproblemoftheequipmentbeforeitenterstheworkshopduetoforcemajeure,whichcausesthehiddenqualityandsafetyhazardsoftheequipmentinthemanufacturingprocessoftheproduct,andtheproblemsleftoverduringthesubsequentproductionanddebuggingprocessarenoteasyforthesmoothdevelopmentoftheshuntingwork.Itisspeciallyrequiredthattheequipmentshouldundergo5Sinspectionbeforeenteringtheworkshop.AfterjudgingOK,wecanentertheworkshopfordebuggingandpositioning．Specificreference＜Equipment，facilitiesintothefactoryworkinstructions．TWI-398-B＞．設(shè)備在廠家驗收后進入前期運輸、存放、搬運過程導(dǎo)致設(shè)備進入車間前因不可抗力的因素造成設(shè)備存在5S問題，使產(chǎn)品制造過程設(shè)備對產(chǎn)品產(chǎn)生品質(zhì)安全隱患，且后續(xù)在生產(chǎn)、調(diào)試過程造成遺留問題不便于調(diào)機等工作的順利開展，特要求設(shè)備進入車間前需經(jīng)過5S檢查，判定OK后方可進入車間進行調(diào)試及定位，具體可參考＜設(shè)備、設(shè)施進廠工作指示TWI-398-B≥3SCOPE適用范圍AlltheequipmentandfacilitiesenteredintotheworkshopofCATLincludevariousproductionmachinery,auxiliaryfacilities,FEmantenancesupportingfacilities,etc.However,thespecifictypesandtypesofequipmentshallbesubjecttonotificationafterconfirmationbytherelevantengineersonsite.CATL所有進入車間的設(shè)備、設(shè)施，含各種生產(chǎn)機械、輔助設(shè)施、FE維護配套設(shè)施等。但具體的設(shè)備類型及種類由現(xiàn)場相關(guān)工程師確認后通知為準(zhǔn)。4DEFINITIONSANDABBREVIATIONS定義與縮寫4.1Definitions定義Page2of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部4.1.1Equipment5SAcceptance設(shè)備5S驗收Ensurethat5Sofequipmentandfacilitiesenteringthefactorymeetstheneedsofworkshopenvironmentandproduction，andcarryoutcomprehensiveevaluationandacceptance.確保進入工廠的設(shè)備、設(shè)施5S符合車間環(huán)境及生產(chǎn)需要，對其進行全方位的評估驗收。4.1.2ProductionEquipment生產(chǎn)設(shè)備Variouskindsofequipmentonproductionlineforproductproductionprocessrequirements生產(chǎn)線上用于產(chǎn)品生產(chǎn)工序需求的各類設(shè)備。4.1.3ProductionAuxiliaryEquipment生產(chǎn)輔助設(shè)備Auxiliaryequipmentorinstrumentsontheproductionlineforproductproductionrequirements,includingqualitytestingequipmentforeachprocess,materialstorageandhandlingtools,workbench，etc．Specificreference＜TWI-426＞生產(chǎn)線上用于產(chǎn)品生產(chǎn)需求的輔助性設(shè)備或儀器，包括各工序品質(zhì)檢測設(shè)備，物料儲存和搬運工具，工作臺等。具體可參考＜TWI-426＞4.2Abbreviations縮寫EQP＝EquipmentQualifyPlan設(shè)備驗證LOP=ListOfProblcm 問題清單FAT＝FactoryAcceptanceTest出場預(yù)驗收SAT＝SiteAcceptanceTest現(xiàn)場終驗收5REFERENCEDOCUMIENTS參考文件Anyreferencedocumentbelowwhichdoesnothaveaversionnumber,itslatesteditionshouldbeappliedtothisprocedure.凡是未注版本的參考文件，其最新版本適用于本程序。Note:Thereferencedocumentsshouldbesortedaccordingtothedocumenttype,followedbypropersequenceasinternationalstandards,regionalstandards,nationalstandards,industrystandards,communitystandards,localstandards,corporatestandards,corporatedocuments,whichthesamecategoryofdocumentsshouldbefirstalphabetical,andthennumericalrankingfromsmalltolarge.參考文件應(yīng)按文件類別進行排序，依次為國際標(biāo)準(zhǔn)、區(qū)域標(biāo)準(zhǔn)、國家標(biāo)準(zhǔn)、行業(yè)標(biāo)準(zhǔn)、團體標(biāo)準(zhǔn)、地方標(biāo)準(zhǔn)、企業(yè)標(biāo)準(zhǔn)、公司文件，其中同一類別文件應(yīng)先按字母，再按數(shù)字從小到大依次排序。ReferenceDoc.Number參考文件號Doc.Source文件來源Title標(biāo)題TWI-398-BCATLEquipment,facilitiesintothefactoryworkinstructions設(shè)備、設(shè)施進廠工作指示OSI-S8-004CATLEquipmentQualificationProcedure設(shè)備Qualify程序TWI-426CATLAuxiliaryVehicleManagementWorkingInstruction輔助車輛管理工作指示6RESPONSIBILITY職責(zé)Page3of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部Departmentalresponsibilitiesareexecutedbyreferringtoeachdepartment'sresponsibilitiesintheCATLSystemManual；MDE：OPN：FE：IE部門職責(zé)參照CATL系統(tǒng)手冊中的各部門職責(zé)執(zhí)行；MDE：OPN：FE：IE6.1MDE設(shè)備開發(fā)部MDEisresponsibleforinstallation,commissioningandimprovementofnewequipment.AssistME/PEinacceptanceofproductionequipment.MDE負責(zé)新到設(shè)備的安裝、調(diào)試、改善。協(xié)助ME／PE對生產(chǎn)設(shè)備進行驗收6.2OPN制造部OPNassistsindataacquisitionofpreparation,packagingandstorageofQualifyequipmentandQualifyprocesstoensurethat5Sofwiredrawingequipmentpassesacceptanceandmeetsproductproductionrequirements.OPN協(xié)助準(zhǔn)備、打包、保管Qualify設(shè)備及Qualify過程的數(shù)據(jù)采集，確保拉線設(shè)備5S通過驗收并滿足產(chǎn)品生產(chǎn)要求6.3IE工業(yè)工程部IEisresponsibleforplantenvironmentQualify,aswellasequipmenthandlingandprotectionduringhandling.IE負責(zé)廠房環(huán)境Qualify，同時負責(zé)設(shè)備進廠的搬運及搬運過程防護。6.4FE廠房工程部FEisresponsiblefortherenovationandrenovationoftheplant,thelayoutandmaintenanceoftheelectricalfacilitiesoftheplant.Guaranteetheenvironmentofwiredrawingtomeettherequirementsofproductproduction.)FE負責(zé)廠房裝修與改造、廠房電氣設(shè)施的布設(shè)與維護。保證拉線環(huán)境能滿足產(chǎn)品生產(chǎn)要求。7DESCRIPTION細則／描述7.15SAcceptanceprocess5S驗收流程7.1.1 PrimaryTest初驗ME/MDE/FE/IEandotherequipmentdirectreceivingdepartmentsareresponsiblefortheinitialinspectionoftheappearance,5S,rustandcleaningoftheequipmentandfacilitiestobereceived,andforcoordinatingthetreatmentofthesuppliers'unqualifiedequipmentandfacilities.ME/MDE／FE／IE等設(shè)備直接接收部門負責(zé)待接收設(shè)備設(shè)施的外觀、5S、銹蝕和清潔等項目初檢，負責(zé)協(xié)調(diào)供應(yīng)商不合格設(shè)備設(shè)施的處理。7.1.2ProcessMonitoring過程監(jiān)控(a) IEwarehouseco-ordinatestheinspectionofthereceipt,storagemanagementandcleaningandrustinspectionofwarehousingequipmentandfacilities(b) TheIEhandlingteamisresponsibleforcleaningandinspectionofhandlingtools,planningofhandlingroutes,handlingenvironment,floorprotectionandcleaningofstainscausedbyhandling.a) IE倉統(tǒng)籌負責(zé)在倉設(shè)備設(shè)施的收貨檢查、倉儲管理和倉儲設(shè)備設(shè)施的清潔、銹蝕檢查。b) IE搬運組負責(zé)搬運工具的清潔和檢查、搬運路徑規(guī)劃、搬運環(huán)境、地板的防護和搬運造成的污漬清潔。Page4of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部7.1.3 FinalAcceptance最終驗收The5SInspectionUnitisresponsibleforthefinalconfirmationof5S,rustandcleanlinessinspectionitemsofequipment，toolsandspaceenvironmentduringhandling．5S檢查組負責(zé)待搬運設(shè)備、搬運工具和搬運過程空間環(huán)境的5S、銹蝕和清潔等檢查項目的最終確認。7.2PackagingbyEquipmentManufacturersDeliveryProcedure設(shè)備廠家打包＼發(fā)貨程序7.2.1 Fornewequipment,thesuppliershouldcleanthenewequipment5Sbeforedelivery,andwraptheinsideoftheequipmentwithcompleteplasticfilm,includingdust-prooflayer,rain-prooflayer,moisture-proofinside,anti-dumpingdevice,collision-proofwoodenboxoutsideforpacking,rainproofclothwrappingatthetop.Theprocesstobecompletedshouldbefollowedupbytheresponsibledepartmentforpre-acceptance．對于新設(shè)備，發(fā)貨前需由供應(yīng)商應(yīng)對新設(shè)備進行5S清潔，并使用完整塑封膜對設(shè)備內(nèi)部進行包裹，其中包括防塵層，防雨層，內(nèi)部需注意防潮，防傾倒裝置，外部需有防撞木箱進行打包，頂部需有防雨布包裹。待完成過程需由責(zé)任部門進行過程跟進預(yù)驗收。7.3ProcedureforAcceptanceofEquipmentEntry設(shè)備進場驗收程序7.3.1 Aftertheequipmententersthefactory,IEcarriesonthereceipt,andcarriesonthepreliminaryacceptanceandthejudgmenttotheappearance.Theequipmentdamagedintheexternalpackagingshouldbejudgedwhethertoproceedtothenextstep,andthenormalreceivingequipmentshouldbemovedtothecorrespondingareaintime.Theprocessshouldpayattentiontorainproof,moistureproofanddamage.設(shè)備進廠后又IE進行收貨，并對外觀進行初步驗收和判定。對外包裝出現(xiàn)損壞的設(shè)備進行判定是否進行下一步，正常收貨設(shè)備及時搬運至對應(yīng)區(qū)域。其過程需注意防雨防潮及破損。7.4Equipment5SAcceptanceProcedure設(shè)備5S驗收程序7.4.1 Aftertheacceptanceoftheequipmentinthefactory,5Steamacceptstheequipmentduringtheprocessofunpacking,completestheinitialconfirmationoftheappearanceandequipmentmanufacturingprocessatthefirsttime,arrangestheequipmenttoenterthefactoryafterconfirmingthattherearenoappearanceproblems,defectsandobviousresidual(sandblasting,etc.),andifthereareseriousqualityandappearanceproblems,itshouldbesenttothewarehouseformaintenanceorreturntothefactory.Seefordetailsofthespeciflcinspectionitems<Equipment5SAcceptanceList．QF-QSI-S8-004-01＞．設(shè)備在進廠驗收后由5S小組在設(shè)備拆包過程進行驗收，在第一時間完成外觀及設(shè)備制作工藝初步確認，在確認無外觀問題、瑕疵，工藝無明顯殘留（噴砂等）后安排設(shè)備進廠，如有嚴重質(zhì)量、外觀問題需送至倉庫進行維修或返廠，具體檢查項目詳見＜設(shè)備5S驗收清單．QF-QSI-S8-004-01＞。。7.4.2 TheequipmentwillbeconfirmedandlocatedbytheMDEsupplierafterenteringthemarket,cleanedbyOPNassistantsupplier,andinspectedby5Steamafterthelocationiscompleted.SpecificequipmentinspectionitemsneedtorefertotheEightMajorStandardsofEquipment.Aftertheinspection,theresultsofMDEsupplierwillbepublishedintime,andtheequipmentproblem10APPENDIX附件Page6of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部pointswillbeimprovedunderthesupervisionofMDE.Afterthecompletionoftherectification,the5Steamwillreviewtheresultsandpublishtheresults.Ifitmeetsthestandards,itcanreleaseitintime.Ifthereareunnecessaryandnon-tenseprojects,itcanreleasethemfirstandthenrectifythem.Thespecificprojectscancommunicatewiththecorrespondingengineersonsite.Seefordetailsofthespeciflcinspectionitems＜Equipment5SAcceptanceList．QF-QSI-S8-004-01＞．設(shè)備進場后由MDE＼供應(yīng)商進行確認定位，由OPN輔助供應(yīng)商對設(shè)備內(nèi)部進行清潔，待定位完成后由5S小組對其設(shè)備進行詳細的5S項目檢查，具體設(shè)備檢查項目需參考《設(shè)備八大項標(biāo)準(zhǔn)》進行，在檢查后及時對MDE＼供應(yīng)商公布其結(jié)果，由MDE監(jiān)督并推動設(shè)備問題點改善，待整改完成后由5S小組進行復(fù)查結(jié)果并公布復(fù)檢結(jié)果，如符合標(biāo)準(zhǔn)可及時放行，如出現(xiàn)不必要、不緊張項目可先放行后整改，具體項目可現(xiàn)場與對應(yīng)工程師溝通，具體檢查項目詳見＜設(shè)備5S驗收清單QF-QSI-S8-004-01＞。7.5EquipmentReceivingProcedure設(shè)備接收程序7.5.1 Afterthecompletionoftheequipmentacceptanceandrenovation,the5Steamneedstomailouttheresultsoftheequipmentacceptanceandkeeprecords,soastofacilitatethefollow-upproblemrectificationofwire-drawingequipment.Afterthecompletionoftherectificationofalltheproblemstobecheckedandaccepted,theequipmentwillbehandedovertotheproductionline,andsubsequentproductioncapacitytestingandtrialproductionactivitieswillbestarted.Needtorecordatthesametime<QF-QSI-S8-005-02>,Specificreference<EquipmentQualificationProcedureQSI-S8-004＞設(shè)備在驗收整改完成后5S小組需要對設(shè)備驗收結(jié)果進行郵件輸出并保存記錄，便于后續(xù)拉線設(shè)備的問題整改。待驗收問題點全部整改完成后設(shè)備交由產(chǎn)線負責(zé)，開始后續(xù)的拉線產(chǎn)能測試及試生產(chǎn)活動，需同時記錄<QF-QSI-S8-005-02>,，具體參考＜設(shè)備Qualify程序QSI-S8-004>。8 RECORDSHEET記錄表單TheformsbelowcanbeaccessibleonthelatestqualityrecordlistonOAplatform.以下表單的最新版本在OA平臺最新品質(zhì)記錄清單中可得到。No.序號RecordNo.記錄表格編碼RecordName記錄表格名稱MethodofNumbering記錄編號方法Dept.保存單位StorageLife保存年限1QF-QSI-S8-005-02EquipmentAdjustmentRecord設(shè)備調(diào)整記錄表ME2QF-QSI-S8-004-01EquipmentQualifyChecklist設(shè)備驗收清單PE9 REVISIONRECORD修改記錄Rev.版本ECNNo.ECN編號EffectiveDate生效日期Author作者DescriptionofRevision修訂描述1.0HuiHuangZhou/OPNNewreleasePage5of10 DOC.NO.:WM-S8-001-1.010.1Flowchartofequipmentacceptanceintervention設(shè)備驗收介入流程圖FlowchartofequipmentacceptanceinterventionReferrnceTime(Days)ResponsibleDepartmenRecordingSaveResponsibleforSupportEquipmentManufacturingProcessMonitoringEquipmentManufacturingCompletesSelf-InspectionNGCleanbysupplierTecSaOn-siteinspectionOKCleaning+Packaging+TransportationClean+UnpackNGCleanbysupplierTecSaEntryInspectionOKHandling+LocationCleanbyOPN/supplierInstallationConstructionNGConstructionInspectionCleanbyOPN/supplierOKTrialrunMassproduction30MDESuppliersEquipmentacceptanceformMDE1SuppliersMDEEquipmentacceptanceformMDE15SGroupMDEEquipmentacceptanceformMDE7SuppliersMDEEquipmentacceptanceformMDE0.5IEMDEEquipmentacceptanceformMDE0.55SGroupMDEEquipmentacceptanceform5SGroup0.5IEMDEEquipmentacceptanceformMDE0.5SuppliersMDEEquipmentacceptanceformMDE2SuppliersMDEEquipmentacceptanceformMDE0.55SGroupMDEEquipmentacceptanceform5SGroup1OPNMDEEquipmentacceptanceformMDE7OPNMDEEquipmentacceptanceformMDE7MDE5SEquipmentacceptanceformMDEEndPage7of10DOC.NO.:WM-S8-001-1.0Internal內(nèi)部 設(shè)備驗收介入流程圖參考時間（天）責(zé)任部門記錄保存負責(zé)支持30MDE供應(yīng)商設(shè)備驗收單MDE1供應(yīng)商MDE設(shè)備驗收單MDE1駐廠檢查組MDE設(shè)備驗收單MDE7供應(yīng)商MDE設(shè)備驗收單MDE0.5IEMDE設(shè)備驗收單MDE0.55S小組MDE設(shè)備驗收單MDE0.5IEMDE設(shè)備驗收單MDE0.5供應(yīng)商MDE設(shè)備驗收單MDE2供應(yīng)商MDE設(shè)備驗收單MDE0.55S小組MDE設(shè)備驗收單MDE1OPNMDE設(shè)備驗收單MDE7OPNMDE設(shè)備驗收單MDE7MDE5S設(shè)備驗收單MDE10.2Equipment5SAcceptanceList設(shè)備5S驗收清單15FATlist.xlsx檢查項目檢查標(biāo)準(zhǔn)檢查結(jié)果接收條件接收拒絕接收改進措施截止日期Appearanceofequipment設(shè)備外觀1．Appearanceofequipmentisnotuptostandard設(shè)備外觀不達標(biāo)□□□2．Internal5Sdisqualificationofequipment設(shè)備內(nèi)部5S不合格□□□3.Equipmentacrylicplatemissing,damaged,crackedorscratched設(shè)備亞克力板缺失、破損、裂痕或刮花□□□4．EquipmentPaintColorDifference設(shè)備漆面色差□□□EquipmentTechnology設(shè)備工藝5.Metalmaterialisusedfordoorandwindowclosureofequipment設(shè)備門窗合葉采用金屬材質(zhì)□□□6.Equipmentdoorandwindowswitchisnotsmoothandstuckbluntly設(shè)備門窗開關(guān)不順暢、卡鈍□□□7．NoSealedStripBufferforEquipmentDoorsandWindows設(shè)備門窗無密封條緩沖Page8of10