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中文題目:重型載貨汽車啟動(dòng)離合器及輔助系統(tǒng)設(shè)計(jì)外文題目:畢業(yè)設(shè)計(jì)(論文)共68頁(其中:外文文獻(xiàn)及譯文16頁)圖紙共4張完成日期2011年6月答辯日期2011年6月I摘要離合器是汽車傳動(dòng)系中直接與發(fā)動(dòng)機(jī)相連接的總成,其主要功用是切斷和實(shí)現(xiàn)對傳動(dòng)系的動(dòng)力傳遞,保證汽車起步時(shí)將發(fā)動(dòng)機(jī)與傳動(dòng)系平順地接合,確保汽車平穩(wěn)起步;在換擋時(shí)將發(fā)動(dòng)機(jī)與傳動(dòng)系分離,減少變速器中換擋齒輪之間的沖擊;在工作中受到大的動(dòng)載荷時(shí),能限制傳動(dòng)系所承受的最大轉(zhuǎn)矩,防止傳動(dòng)系各零件因過載而損壞;有效地降低傳動(dòng)系中的振動(dòng)和噪聲。本文基于重型載貨汽車的設(shè)計(jì)要求和設(shè)計(jì)參數(shù),確定了以拉式膜片彈簧離合器作為設(shè)計(jì)目標(biāo)。膜片彈簧離合器是近年來在汽車上廣泛采用的一種離合器,它的轉(zhuǎn)矩容量大而且較穩(wěn)定,操作輕便,平衡性好,也能大量生產(chǎn),對于它的研究已經(jīng)變得越來越重要。此設(shè)計(jì)說明書詳細(xì)的說明了重型載貨汽車膜片彈簧離合器的結(jié)構(gòu)形式,參數(shù)選擇以及計(jì)算過程。本次設(shè)計(jì)根據(jù)車型的類別、使用要求、制造條件以及“三化”(即系列化、通用化、標(biāo)準(zhǔn)化)要求等,選擇了結(jié)構(gòu)方案及有關(guān)參數(shù),進(jìn)行了總成設(shè)計(jì),并對其一些零件進(jìn)行了校核:包括摩擦片外徑的確定,離合器后備系數(shù)的確定,單位壓力的確定,從動(dòng)盤設(shè)計(jì),壓盤設(shè)計(jì),膜片彈簧設(shè)計(jì)等,為以后從事汽車技術(shù)工作打下良好的基礎(chǔ)。不僅如此,本次設(shè)計(jì)借鑒了相關(guān)的資料,采用了相關(guān)的標(biāo)準(zhǔn),充分吸收了前人寶貴的經(jīng)驗(yàn)。關(guān)鍵詞:重型載貨汽車;離合器;膜片彈簧;從動(dòng)盤;設(shè)計(jì)IIAbstractClutchistheassemblywhichisdirectlyconnectedwithengineintheautomobilepowertrain.Anditsmainfunctionistocutoffandimplementthetransmissionofpowerinthepowertrain.Itensurestheengineandthepowertrainperfectlysmoothjointogetherwhentheautomobileisstartingupandinsurestheautomobilestartedupsmooth.Theclutchdisconnectstheengineandthepowertrainwhentheautomobilestagechangeover.Itreducestheimpactbetweentheshiftgearsofthetransmission.Whenthetransmissionworkedonthegreatdynamicload,theclutchcanlimitthebreakdowntorqueofthepowertraininordertopreventtheaccessoryofthepowertrainthatisdamagedduetooverload.Italsocaneffectivelyreducethevibrationandnoiseofthepowertrain.Thisarticleisbasedonthedesignrequirementsandthedesignparametersofthelighttruck,itisidentifiedwiththepull-typediaphragmspringclutchasthedesigngoal.Inrecentyears,diaphragmspringclutchisakindofclutchthatwaswidelyadoptedinsalooncarsandlightvehicles.Ithasgreatcapacityoftorqueandmorestable.Meanwhileitmanipulateconvenientlyandhasgoodbalance.AndItalsohashighoutput.Sotheresearchoftheclutchisbecomemoreandmoreimportant.Thisdesignmanualelaboratedontheconstructionform,theparameterschooseandprocessofcalculateofthelighttrucks.Accordingtothevehiclecategory,theoperationrequirements,themanufactureconditionaswellas"three"(thatisseriation,universalizationandstandardization)requirements,andsoon,thisdesignchoosethestructureschemeandrelevantparameters.Meanwhilethisdesigncompleteassemblydesignandcheckingforsomeofitsparts.Theyincludethedeterminationoffrictionplatediameter,thedeterminationofbackupcoefficient,thedeterminationoftheunitpressure,thedesignofdrivenplat,thedesignofpressureplateanddiaphragm,etc.Thisdesigncanlayagoodfoundationforengaginginvehicletechnologyworkinthefuture.Inaddition,thisdesignprofitfromtherelatedmaterial,andusetherelatedstandard,andfullyabsorbpredecessors'valuableexperience.Keywords:I目錄1緒論.....................................................................................................................11.1引言.................................................................................................................11.2汽車離合器結(jié)構(gòu)的發(fā)展.................................................................................11.3離合器概述.....................................................................................................31.3.1離合器的功用..............................................................................................41.3.2汽車離合器設(shè)計(jì)的基本要求......................................................................41.3.3離合器工作原理..........................................................................................52離合器的結(jié)構(gòu)方案分析....................................................................................72.1離合器設(shè)計(jì)所需數(shù)據(jù).....................................................................................72.2結(jié)構(gòu)設(shè)計(jì).........................................................................................................72.2.1從動(dòng)盤數(shù)及干、濕式的選擇......................................................................72.2.2壓緊彈簧的結(jié)構(gòu)型式及布置......................................................................82.2.3膜片彈簧的支承形式..................................................................................92.2.4壓盤的驅(qū)動(dòng)方式........................................................................................102.2.5分離軸承總成............................................................................................102.2.6離合器的通風(fēng)散熱措施............................................................................113離合器主要參數(shù)的選擇..................................................................................123.1摩擦片外徑D的確定..................................................................................12II3.2離合器后備系數(shù)Β的確定............................................................................133.3摩擦因數(shù)F、摩擦面數(shù)Z和離合器間隙△T的確定.................................143.4單位壓力P0的確定.......................................................................................154離合器基本參數(shù)的優(yōu)化..................................................................................164.1設(shè)計(jì)變量.......................................................................................................164.2目標(biāo)函數(shù).......................................................................................................164.3約束條件.......................................................................................................165離合器零件的結(jié)構(gòu)選型及設(shè)計(jì)計(jì)算..............................................................195.1從動(dòng)盤總成...................................................................................................195.1.1從動(dòng)片的選擇和設(shè)計(jì)................................................................................195.1.2從動(dòng)盤轂設(shè)計(jì)............................................................................................205.1.3摩擦片設(shè)計(jì)................................................................................................225.2離合器蓋總成設(shè)計(jì).......................................................................................235.2.1離合器蓋設(shè)計(jì)............................................................................................245.2.2壓盤設(shè)計(jì)....................................................................................................245.2.3傳動(dòng)片設(shè)計(jì)................................................................................................265.2.4支承環(huán)設(shè)計(jì)................................................................................................266扭轉(zhuǎn)減振器的設(shè)計(jì)..........................................................................................276.1扭轉(zhuǎn)減振器主要參數(shù)的確定.......................................................................276.2減振器的結(jié)構(gòu)計(jì)算.......................................................................................28