WeightlessnessandsavelaborTransporting四輪定位擰緊抗Four-wheelalignmenttighten機型：PBB-Model:PBB-Service--Beforeopeningoftheequipment,makesureyouhavereadthissafe-為了您的人身、設(shè)備和產(chǎn)品等多方面利益，敬請遵循此《安全操作手冊》所規(guī)范--Toensuresafeoperationoftheequipment,andprotectyourselfandtheequipment,PleasefollowthisServiceManualthattheSafetyrulesandnorms.機械手安全操作規(guī)范Safetyrulesand 安全操作規(guī)程Safety 基本操作方法Basicmethodsof 二聯(lián)件Filter 調(diào)節(jié)旋鈕Adjustment 安全警告標記Warning 安全條例Safety 索具 供氣系統(tǒng)Gassupply 管路 過濾裝置Filtration 氣路中的空氣濕度Humidityof 安裝 日常Routine 機械手操作及使用說 Introductiontousingandoperatingthe 設(shè)備主要構(gòu)成及參數(shù)EquipmentStructureand 系統(tǒng)基本配置表System 系統(tǒng)配置圖 吊具配置圖FixtureConfiguration 設(shè)備主要性能及參數(shù)Performance 設(shè)備使用前的準備工作Preparationbeforeuse 設(shè)備操作安全規(guī)則Operatingsafety 安全操作要求：Requirementofsafe 系統(tǒng)使用注意事項：Operation 設(shè)備操作及使用方法UserOperation 基本操作規(guī)程：Operatingprocess 防護及安全保護功能：ProtectionandSafety 意外狀況下的操作方法：Methodsofoperationwhenaccident 設(shè)備保養(yǎng)手冊Maintenance 二聯(lián)件Filter 供氣系統(tǒng)Airfeed 承重聯(lián)接Bearing 系統(tǒng)平衡調(diào)節(jié)Balancesystem 上升/下降的運行速度Up/Down 平衡狀態(tài)Balanced 特別注意事項Special 設(shè)備保養(yǎng)與Maintenanceof 設(shè)備點檢項目明細表Equipmentitem-check 潤滑明細 氣動原理圖Airpower SafetyrulesandNote:Pleasereadalltherulesbeforeyouoperateandinstalltheequipment;inthatcase,Youcanbetotallyconfidentandkeepsafewhenyouoperateandinstallthis安全操作規(guī)SafetyThissafetymanualprovidestherightwayofinstallation,operatingandmaintenancetheequipmenttoourcustomers.Evenifyoualreadyfamiliarwiththistypeofequipments,youalsoneedtoreaditcarefully.Thesefollowingwarningsandoperationalguidanceareaccordingtothepartofnationalsafetystandards,andmanyaccidentscanbeavoidedasmuchaspossiblewhenusersoperatingorcontrolling.永乾機電，作為助力機械手設(shè)備的專業(yè)提供商，為大多數(shù)的用戶在其工的規(guī)則與客戶已有的類似規(guī)則之間若有一些的話應遵守兩者中更為嚴格的規(guī)則。SHANGHAINEW-TRONICSM&E.,CO.specializedinmanufacturingmanipulator;ourcompanyprovidesourmanipulatorformanyworkshop,workstationsandfactorieswithourownstrictsafetyprocedures.Pleasedofollowoursafetyprocedureswhenyouoperatingandinstallingthemanipulator.Safetyrules,usedtoremindtheoperatortoavoidanyaccidentsanddangerwhenyouoperating.Pleasethesesintroduceandrules:Youmustusethecleananddrycompressedair,whenusetheequipment.Ensurethesafetyofconditionwhentraining,debuggingmachinesandoperatingthisequipment.Onlyallowhealthyoperatortooperatingthis當寫有“使用”的標牌掛在機械手上或控制器上時，在其放置取下以前，請不Pleasedonotoperatewhena"donotuse"signshangingonthehandsofmechanicalorcontrolsystem.Doublechecktheload-bearingboltsbeforeCheckthesystembeforeuse,iftherearesomepartsorsystemwearout,pleasedonotuse.不要提升超出本設(shè)備額定負載（參見產(chǎn)品銘牌）Donotoverload(PleasefollowtheproductDonottouchtheworkingparts.DonotuseropeorchainasaChecktheconnectionofhoistedloadandfixtures&Alwayspayattentiontopartsofhoistedload,whenoperating若要移動本設(shè)備，請先行確認在移動的通道上無人及物Ensurethereisnothingontheground,whenmovethisPleasedonotoperateorpickupgoodsoverheadofpeople.14）不要使用本設(shè)備升降，不允許任何人懸掛在機械手懸臂上。Donotusethisequipmentintransportinghuman;donothangontheDonotswingthehoistedload.Duetotheequipment’slongservicelife,pleaseuninstalltheworkpieceofequipmentifyoudon’tusetheequipment.Becauseofthisworkpiecewillundertaketheweight,eveniftheoperatorleftafewminuteorleaveitalone.17）當工件在機械手上處于懸掛狀態(tài)時，無人看管。Whentheworkpieceishoistingthematerials,itmusthavesomeonetomonitorthisequipment.Donotweldorcutthehoisted確定已安裝了安絲繩（要求的位置Ensurethesafetysteelropeisinstalled(totherightAfterfinishthework,besuretheequipmentisuninstalled,andreverttotheoriginalposition,andturnoffthepowersource.Beforemaintenance,pleaseturnoffgascylinderswitchandreleasealltheresidualpressure.22）Donotcrashthis復至原始位（即半徑最小、高度最低的位置啟動夾具上的剎車旋鈕，鎖定回轉(zhuǎn)關(guān)節(jié)（若有此項配置!!whendoesn’tusetheequipmentinashorttermorafterwork,pleaseuninstalltheworkpieceofthefixturesandjigs,andreverttotheoriginalposition(Minimumradiusandheight).Turnthe“brake”button,andlockthelockingjoint.(Iftherehad基本操作方BasicmethodsofFilterThisequipmentdrivenbycompressedair-power,inthatcase,theunitneedtoequipwithanAIRFILTERANDPRESSUREREGULATOR(WecallFILTERREGULATOR)meettherequirementofpowerFamiliarwiththeusageofFilterRegulatorisveryBasicfeaturesoftheFilterRegulatorinclude:pressurereducingvalveandfilter.Ithasapressuregauge,denote；thepressureofcompressedair;ithasatotemporarystorethewaterinthefiltration;Thisprovidesthefunctionsofprotectionforthesafeandworking2）PressureregulatorAccordingtoactualneeds,itcanregulatethecompressedairpressureofputtingintothesystem.注：最高不高于壓力Note:cannotmorethantheuminletpressure.InspectionofsluicePleasecheckandinspecttheFiltertimely.Note:YoucanturnonoroffthedischarginggapwitobontheFilterRegulator‘sroot.Coagulatedwatercannotreachtheupperlimitof4）BasicFilterRegulatorcanbelockedupbynutsandspecialmountingbracket,andinstalledontheDirectionofairflow2FilterRegulatorhas2holes:gasimportandgasexporthole.Ifitequippedinwrongdirection,thesystemwillunabletoworkandmaybe設(shè)備出廠前，已作正確配置，擅動Theequipmentshavebeenproperly-figuredbeforeleavefactory,donotfixuparbitrarily.AdjustmentThisequipmentadoptsprecisepaticcontrolsystem,soithasexcellenteffortlessoperationadvantagesandgoodHuman-machineInteraction;Tocarryingoutwholegoodcapabilityofmanipulatorandsatisfythesuchasairflowcontrollingcomponentandairpressadjustmentcomponent.Beforeleavefactory,thesecomponentshavebeenadjustedcarefullybytheprofessionalengineers.toeverypracticalengineering.在沒有明確指示或建議的情況下，隨意調(diào)節(jié)任何一個旋鈕。否則，將可能導致的麻煩或。Donotadjustorregulateanyknobsarbitrarily,intheabsenceofcorrectinstructionsoradvices.安全警告標WarningPleasepayattentiontoeverywarningmark.Iftheuserisnotincompliancewiththesafetymanual,youwillgethurt.Danger!(Pleasefollowthesafetymanualwhenyoucontroltheequipment,警not,youwillgethurtortheequipmentwilldamage警注Warning!(Pleasefollowthesafetymanualwhenyoucontroltheequipment,ifnot,youwillgethurtortheequipmentwilldamageseriously.)注Attention!(Pleasefollowthesafetymanualwhenyoucontroltheequipment,ifnot,youwillgethurtortheequipmentwilldamageseriously.)Note:(Wheninstall,operateandmaintaintheequipment,pleasepayattentiononthis安全條Safety警警不要使用本設(shè)備及其配套的裝備提支撐或輸不要的上方提升、懸掛負載用于固定本設(shè)備的結(jié)構(gòu)件及與夾具等設(shè)備，必須有足夠的安全系慮。若有疑問，請與結(jié)構(gòu)工程師聯(lián)Donotusethisequipmentintransportinghuman;donothangonthecantilever.Pleasedonotoperateorpickupgoodsoverheadofpeople.Donotoverload.Framecomponents,jigsandothercomponentsmusthavegoodsafetyfactor.Thecapacityofbearingatleastisthreetimesmorethanload-carryingcapacityoftheequipment.ForanyotherinformationPleasedonotoperateorpickupgoodsoverheadofpeople.Besuretheheavyhanginggoodsarefarawayfrommissionaries,itwillavoidaccidents.Considersafety:Beawayfromthehangingheavilyinoperating，sothatwewouldn'tlossoflifeandalinjurywhentheequipmenthaveproblems.Thisisveryimportant.對于特殊的應用其選型應由業(yè)主或使用者確定建議使用者查閱國家相關(guān)規(guī)范，F(xiàn)orspecialapplications,thisdependsonowneroruser.Weadvicetheuserrefertorelevantnationalcriterion,andreadtheoperatingintroductionandsafetymanualbeforeusethisequipment.索具索具：操作者應熟悉索具使用、安全及應用技術(shù)andapplicationoftechnology.本《操作說明書》是永乾機電提供給銷售商、機械師、操作者及公司個SHANGHAINEW-TRONICSM&E.,CO.providedthisOperationManualtothevendors,mechanists,operatorsandindividualcompanies,forintroductionoftheinstallation,operation,repairandmaintenanceoftheequipment.Mechanistsandoperatorswhofamiliarwiththeproductsareworkingandoperatingthisequipmentinagoodconditionareveryimportant.Manipulatorshouldhavekindsofworking1能正確和安全地使用一般機械工具包括永乾機電所建議或?qū)ｉT的工具。Canusegeneralmachinetools,especiallyourNEW-TRONICSM&E.,CO.‘sspecialtools.2Realizethekindsofsafetyprogramthatrecognizedbyindustrialnorms.永乾機電不可能知道也不能夠提供所有的產(chǎn)品的操作規(guī)程和維修程序及其于安全的位置，并與主管或工廠技術(shù)聯(lián)系。SHANGHAINEW-TRONICSM&E.,CO.couldnotinsurethesecurity,whenyouinstall,operateandmaintaintheequipment.Ifyouarenotsureaboutthesecurityofusing,pleasecontactus,ourprofessionalengineerscanassist警警Interiorpressurenotmorethan7.0bar,andnottouseanylubricant,oilcandamagetheinteriorcomponents.GassupplyGassourceshouldcleanandoutofwet為使系統(tǒng)的輸出達到額定值，氣源壓力至少為5bar(70psi/500kPa)。最大固態(tài)顆5（μm，5（mg/m3，20（℃，1（mg/m3Toenablethesystemtoachieveratedoutput,Gaspressure:atleast5bar(70psi/500kPa).Thelargestsizeofsolidparticle:lessthan5(μm);Thelargestparticledensity:5(mg/m3);Thebiggestpressuredewpoint:-20(℃);Thelargestconcentrationofoil:1（mg/m3）.Reminded:Paymuchattentiononcleaningthecompressedair!Especially,theestablishmentofnewfactoriesorbuildforanewsupplyingofcompressedair.Forthesystem/pipestationisnotphase-inorjustphase-inafewdays,themajorimpuritiesintheair,theairshouldbemultilevelcleaningand ballastforatimetocleantheimpurities.本設(shè)備配置了壓縮空氣供氣兩聯(lián)件，在設(shè)備使用期間，須每Thisequipmentequippedwithairfilterandpressureregulator,UsersshouldcleantheairfilterandpressureregulatorwithFiltrationEquipmenteverytwoweeks.Donotletthewatervaporandoildirtassembledinthe管路30m30m，請與工廠聯(lián)系以確定正確的管道通徑尺寸。Thedistanceofbasedgassourcetothesystemcannotoverthan30m,thegeneraldiameter10mm。Ifthedistanceofbasedgassourcetothesystemismorethan30meters,pleasecontactfactorytomakesuretherightpipelinePleaseconfirmthegassourcehavebeencleansed,beforethefinalconnection.Ifpossible,pleasemakethepipelineshortandstraight,toomuchpipelineandjoinboworThree-way,ballvalvee.s.)willincreasethedragforceandfriction,andbringdownthepoweroftheair.10mm，Ifsystemneedstousethetie-in,thetie-in’diametershouldatleastmm;Donotuseasmalltie-Filtration2Weadvicesyoutoinstallthefiltrationequipmentnearthegas-inletsystem.Dehumidificationdeviceincludedinfiltrationequipment,itshouldbecleanedeverytwoweeks.Tokeepthedryair,pleasetimelyremoveairinthefiltrationmend:Wemendyoutocleanthefiltrationequipmenteverydayintheweekofusingthisequipment.Andafteroneweek,youcancleanittimely,oneortwoweeks.Humidityof行除濕或空壓的壓縮機上裝二次冷卻裝置都有助于去濕。devicecanreducehumidity.Othermethodofdehumidifying:1.Usegasstorageequipment.2.Installthesecondcoolingsystemintocompressorto安裝安裝本設(shè)備前，檢查有無中引起的損傷。本搭載設(shè)備出廠前已進行過潤滑。Pleasechecktheequipment,beforeinstallation.Thisequipmenthasbeenlubricatedbeforeleavefactory.警警Forthesystemasaspecial-purposeapplication,theproposedownersandusersintheinstallationoruseofthesystembeforetheretrievaloflocalprofessionals,ortheuseofotherrelevantnorms.loadfallswillleadtocasualties.BeforeInstallation,pleaseread"safety日常Routine定期而認真的進行日常，是保證設(shè)備安全正常運行的前提Keeponroutinemaintenance,toensuresafetyofnormalToensuresafetyofoperatingtheequipment,pleasetackregularinspectionforalljointingandload-bearingblot,onceyoufindanylooseboltordamage,pleasere-fasteningandreplacingitimmediay.Introductiontousingandoperatingthe設(shè)備主要構(gòu)成及參EquipmentStructureandPBB-200Thisequipmentusesgroundstudfoundation,andthemainequipmentadoptedPBB-200Nm]type,themaincomponentsasfollows:SystemSystem1NameofManipulatorforFour-wheelalignmentTighten2Qty.of113MainPBB-200PBB-4FixtureforFour-wheelalignmentTighten5Groundstud1MainPBB-2002Rating3Rising4servicearea5FixtureforFour-wheelalignment6Groundstud1氣路控controlof氣路圖pictureof123pictureof設(shè)備主要性能及參PerformanceThismanipulatorofPBB-200Nmseries,groundstudandequippedwithspecialfixture.Itisusedinassemblylineforloadingandunloading.Aslongastheweightofworkpieceisintherangeoftheratedsystemload,thisequipmentisveryeasytoadjustandcontrol.Characteristicfeatures:1.Befloatingsituationinfullverticaltraveldistance.2.Movesmoothly. 3.Rigidstructure.4.Easytoprecisepositioningtheworkpiece.3）Thesystemequippedwithasecurityvalveblock,whensuddenlylossthemainairsupply,themechanicalarmandtheworkpiecewillnotfallingimmediay.Easytooperate,aftercatchingtheworkpieces,theoperatorcouldtransfertheworkpiecebythepilotlever.Useiteasyily，wecanmoveitupanddownbyhand6）ThisequipmentusesGroundstud1600mm。7）Availableserviceradius1600mmH=500mm8）AvailableworkingheightH=機械臂所適用的扭矩范圍為：M≤200Nm9）Rating.設(shè)備使用前的準備工PreparationbeforeusePleaseturnonallofthecompressedairpipelinevalves,andcheck!Gassupplypressureshouldmorethan5bar(0.50Mpa);Thecompressedairshouldnotcontainoilandmoisture;CleanwaterfromoftheAIRFILTERTherequirementofair5（μm(2)含水量——最大壓力-20（℃）watercontentmax.pressuredewpoint20(3)1（mg/m3。oilcontent-max.concentrationofoil1Weadvicesyoutoinstallthefiltrationequipmentnearthegas-inletsystem.Dehumidificationdeviceincludedinfiltrationequipment,itshouldbecleanedeverymouth.。為保持空氣干燥，應視空氣的狀態(tài)定期地排空過濾裝置建議：本設(shè)備最初投入。Tokeepthedryair,pleasetimelyremoveairinthefiltrationmend:Wemendyoutocleanthefiltrationequipmenteverydayintheweekofusingthisequipment.Andafteroneweek,youcancleanittimely,oneortwoweeks.devicecanreducehumidity.Othermethodofdehumidifying:1.Usegasstorageequipment.2.Installthesecondcoolingsystemintocompressorto！！重外部氣源接入系統(tǒng)前必讓外部氣源持續(xù)空放5鐘，免氣源管道中殘存的雜質(zhì)進入本設(shè)備Beforegetairthroughintomanipulator,makesuretheairsourceiscleanairforfiveminutestoavoidimpurityintoThismanipulatorequippedpreciseaircontrolvalve,ifmixedwithimpurities;willleadtosystem設(shè)備操作安全規(guī)Operatingsafety安全操作要求：RequirementofsafeEnsurethesafetyofconditionwhentraining,debuggingmachinesandoperatingthisequipment僅允許在身體狀態(tài)良好時本設(shè)備Onlyallowhealthyoperatortooperatingthis當有寫“使用”的標牌掛在設(shè)備上或控制器上時，在其放置取下以前請不要Whenwriting,"Pleasedonotuse"signshanginginequipmentorcontroller,initsplacewereremovedbeforepleasedonotusethesystem.Checkthesystembeforeuse,iftherearesomepartsorsystemwearout,pleasedonotuse.Donottouchtheworkingparts.不要使用、糾結(jié)或已損傷的鋼絲繩或鏈條Donotuseropeorchaintwistor。Donotoverload(Pleasefollowtheproductnameplate).9）確定在工件移動的通無人，并且不要在任何人的上方提升負載。Cleanthepathoftransferwork,donotoperateorpickupgoodsoverheadof10）不要使用本設(shè)備升降，不允許任何人懸掛在負載上系統(tǒng)使用注意事項：Operation本設(shè)備應由專人操作，其他要操作時需經(jīng)專業(yè)培訓Theequipmentshouldbeoperatedbyappointed.sshouldtakeaspecialtrainingbeforeoperating.Mainequipmentisalreadyadjustedbeforeleavefactory,ityouneedadjustment,pleaseletaprofessionaltoadjusttheequipment.Whenmainequipmentstopworking,shouldfixupthefixtureandlockthe設(shè)備操作及使用方法UserOperation基本操作規(guī)程：OperatingprocessWhenusingtheequipment，weshouldadjusttheworkingoptionofthe2)Puttheetvontheroundoftheos,openthegasstation,adjustthemachinetothebalance.3)WhenusingthisOP52fixture,capturingcontrolhandleby工件進入工位后，操作旋轉(zhuǎn)手柄，手動鎖定機構(gòu)4)Manuallymovethefixture,andtheadjustmentfixtureandworkpiececontrapositiontotighten.5)Movethemanipulatortotheworkingstation,ringthescrewbythesleeve,opeartthe 完成后將抗扭到工位初始位置，等待下一次操作6)Allmovementfinished,liftthemanipulatortotheoriginal防護及安全保護功能：ProtectionandSafetyFixtureisdesignedaccordingtosizeofworkpieceandrequirementoftransport,ergonomics,anddynamics.Itiseasytocontrolandsafetouse.Thesystemequippedwithapower-lossprotector,Ifmainpowersupplyingsuddenlybreak,thearmandfixtureofmanipulatorwillnotfallingbrakesystem.Itwillavoidarmdriftwhenthemanipulatorisleave意外狀況下的操作方法：MethodsofoperationwhenaccidentWhenthemainpowersupplybreakaccidentally,thesystemwillbelockedupautomatically；Whateverthemanipulatorisloadornot.Themanipulatorwillnotfallingsuddenly.stepisdrawbackthearmtominishworkradius,secondstepislockthearmjoint.Thenchecktheairsystemor：：！Beforetheresumptionofpowersupply,pleaseconfirmthefixtureattheposition,andbesureit’snoworkpieceontheWhenrestartingpowersupply,thefixturemaybeopenorpinch,BeMaintenance二聯(lián)FilterPleaseensurethatcompressedairisdryandtherearenocoagulatedwaterandimpurity.TermchecktheFilterRegulator.Whentheairqualityisnotgood,pleasedoublefiltratewithmend:Wemendyoutocleanthefiltrationequipmenteverydayintheweekofusingthisequipment.Andafteroneweek,youcancleanittimely,oneortwoweeks.供氣系A(chǔ)irfeedjointsandaging.Wesuggestthat:whentheequipmentwithinamonthoftheputintouse,shouldcheckeveryday;Equipmentnormaluseafteramonth,shouldcheckonceaweek.承重聯(lián)BearingToensuresafety,allthebearingconnectionboltsandweldingpartsshouldbecheckedeveryweek,ifthereareanyproblem;pleasefixitupat系統(tǒng)平衡調(diào)BalancesystemSystemUp/Downspeedandadapttoaweightbalancethroughtheadjustmentto上升/將“上升速度調(diào)節(jié)”/UP/UP"Risingspeedadjustment"/UPscrewCW,riseforslow;“risingspeedadjustment