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DetailedintroductiononPolyethyleneWilliamR&D,APPropackHowtoproducePEfromoil?100×104tonbaseoil4kindsbasicmaterialinpetrolproduction:?Alkynes(acetylene)?Olefins(ethene,propylene,butylene,butadiene)
?Arene(benzene、toluene、dimethylbenzene)?Themixedgasofabovematerialethene
15×104t,Propylene9.0×104t,Butadiene2.5×104t,Arene8.0×104t,Petrol9.0×104t,Eldingoil
47.5×104tcrackingBaseoilFirstproductionSecondproductionCommodityoilThirdproductionManufacturebasicorganisechemicalproductionmaterialOilwithseveralboilingpointrangePE,PP,PSandsoonDistillcatalyse、hydrocracking、delayedcoking
、catalyticreforming、dehydrochlorination
、hydrorefining
PolymerizationTankreactorTypicalparticlesizedistributionofPEgranulesPelletcreatingLDPEisahighlybranchedhomopolymerwhichcontainsbothshort-chainandlong-chainbranches.HDPE,MDPEandLLDPEconsistofpredominantlylinearmoleculeswithshort-chainbranches,dependingonthetypeandamountofcomonomers.
PE:m=0EVOH:R=-OH
EVA:R=-COOCH3
PVA:n→0,R=-OH
EAA:R=-COOH,
EMAA,PB-1andsoon.TheclassificationofPENote:ClassificationofpolyethylenegradesbydensityinaccordancewithASTM1248.ClassificationofPEbydensityThebranch-freesequencesofthechainsarefoldedatroomtemperaturetoformcrystallamellae(crystallites).Thelamellaearesheet-likestructuresofuniformthickness;theactualthicknessofthelamellaedependsonthedegreeofbranchingofthemoleculesandontheirthermalhistory.Moleculeloops,chainends,relativelylongbranchesandcomonomer-containingsegmentsofthechainsprotrudefromthecrystallamellae.Thesedefectsformamorphousregionsbetweenthelamellae.ThecrystalstructureofPEresinPolyethylenehasadensityof1.0g/cm3inthecrystallineregionsandadensityof0.86g/cm3intheamorphousregions.ThedensitydescriptionofPEDPE=
xDCrystal+(1-x)DamorphousXiscrystallinityHowtocalculatethedensityofmixedPE?兩種結晶性聚合物形成共混物的密度d為
1/d=w1/d1+w2/d2
(1)
其中,d1、d2分別為兩種結晶性聚合物共混后的密度
w1、w2分別為兩種結晶性聚合物的重量分數(shù)
第一種結晶性聚合物共混后的密度d1為
1/d1=X1/d1c+(1-X1)/d1a
(2)
第二種結晶性聚合物共混后的密度d2為
1/d2=X2/d2c+(1-X2)/d2a
(3)
其中,d1c、d2c,d1a、d2a分別為兩種結晶性聚合物的晶相及非晶相密度.X1、X2分別為兩種結晶性聚合物共混后的結晶度
將式(2)、式(3)代入式(1)得
1/d=w1*[X1/d1c+(1-X1)/d1a]+w2*[X2/d2c+(1-X2)/d2a]
Inpractice,theaveragemolarmasscanbedeterminedmosteasilybyindirectmethods,asthemeltflowrateinaccordancewithASTM1248orasthesolutionviscosityinaccordancewithISO1628,measuredas0.15%solutionindecahydronaphthalene,measuredastheviscositynumberV.N.(J)orStaudingerindex.TheMFRIandViscosityofPEηRV=ηSP/C=Km.MwηRV:reducedviscosityC:concentrationKm:aexperiencedconstantMw:MolecularmassMolarmassdistribution(MMD)ofPEProductsinwhichthecomonomersarepreferentiallyincorporatedintothehighmolar-massregionsoftheMMD(“inverse"comonomerdistribution)combineuniquepropertyfeaturesinoneproductlikehighstiffnessandhighenvironmentalstresscrackingresistance(ESCR).InfluencefactorsinmachineMolarmassregulatorResidencetimePelletsFlakesComonomerCatalyst/initiatorstabilizersadditivesPolymerizationofethylene?Automobileindustry?Electricalindustry?Chemicalindustry/packagingofhazardousmaterials?Leisureandsportsarticles?Medical,pharmaceuticalandcosmeticsindustries?Foodindustries?Agricultureandhorticulture?HousewaresApplicationofPEThemostimportantPropertiesofthePEWithincreasingpressurethethroughputincreasesoverproportionately:theresistancetoshear,theshearviscosity,decreaseswithincreasingshearrate(“shear-thinning"behaviour).Theviscosityasafunctionofshearrateisshownforvariouspolyethylene.“Shear-thinning”behaviour
Newtonianfluidnon-NewtonianfluidTheshearviscosityisessentiallyonlyafunctionoftheinstantaneousshearrateandisvirtuallyindependentoftheoverallshearofthemelt.Incontrasttheextensionalviscositydependsonthecurrentrateofextensionaswellasonthetotalextensionofthemelt.ExtensionalviscosityLDPEexhibitsapronouncedincreaseinextensionalviscosityevenathighextension(extensionalsolidification)anddoesnotachieveasteady-statevalue.LinearHDPEwithanarrowMMD,bycontrast,givesaconstantandcomparativelylowextensionalviscosityvalue.Inthecaseofslowflowthroughalongdie,themacromoleculeshavethebestopportunitytorelaxtheorientation,whichisnotverypronouncedanywayundertheseconditions.DieRheologyofPEinproductionarough,wavysurfacestructureoftheextrudateasaconsequenceofelasticturbulenceinthedieinlet?!皊lip-stick“effectsduetothetransitionfromwalladhesiontowallslipofthemeltinthedieoutlet,whichcanalsooccuralongthedieperiphery.Stiffnessismeasuredintermsofthetensilemodulusortheshearmodulus.Anoverviewoftheelasticbehaviourofaselectionofproductsasafunctionoftemperatureisgivenbythecurvesfortheshearmodulusandthelogarithmicdecrementofthemechanicaldamping.PhysicalpropertiesofPEThehardnessofethylenehomopolymersandcopolymersincreasesonlyslightlywithincreasingmolarmassatconstantdensity.Yieldstress,tensilestrengthandtensilestrainatbreakaredeterminedinaccordancewithISO527.Creepexperimentsatconstantstress,knownasretardationexperiments,showtheincreaseinelongationduetothestressovertime.Averyvividsummaryofthestress–strainbehaviourasafunctionoftimeisgivenbytheso-calledisochronicstress–straincurves.CreepphenomenonEffectingonCOFandwearrateofmeanpressureDSCcurveofdifferentPELighttransmissionofPEasafunctionofwave-lengthSurfaceresistivityasafunctionofrelativehumidityLightandelectronicperformanceofPEBehaviouroncontactwithmediaChemicalresistanceWaterabsorptionEthylenehomopolymersandethylenecopolymerswith-olefinsarewaterrepellentowingtotheirnonpolarstructure.Thewaterabsorption(DIN53495Method1)isless
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