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混合稀土精礦氧化-鈉化焙燒反應(yīng)機(jī)制及浸出規(guī)律基礎(chǔ)研究摘要:對混合稀土精礦進(jìn)行氧化/鈉化焙燒,探究其反應(yīng)機(jī)制和浸出規(guī)律,對于深入了解該礦石的性質(zhì)和開發(fā)利用具有重要作用。本文采用XRD、SEM、EDS等手段對焙燒前后的混合稀土精礦進(jìn)行分析表征,同時(shí)還研究了不同氧化鈉比、焙燒溫度、焙燒時(shí)間等因素對于該反應(yīng)過程的影響。結(jié)果表明,在氧化/鈉化焙燒過程中,NiO等雜質(zhì)得到了較好地去除,但是初步焙燒時(shí)Au、Ag等寶貴金屬尚未完全轉(zhuǎn)化為氧化物,需要后續(xù)的處理才能提高利用效率。此外,研究還發(fā)現(xiàn),隨著氧化鈉比例的提高、焙燒溫度的升高以及焙燒時(shí)間的延長,混合稀土精礦的浸出率得到了提高。本文為混合稀土精礦的加工利用奠定了基礎(chǔ),并對未來的深入研究提供了參考。
關(guān)鍵詞:混合稀土精礦;氧化/鈉化焙燒;反應(yīng)機(jī)制;浸出規(guī)律
Abstract:Theoxidation/sodiumroastingofmixedrareearthconcentrateandtheexplorationofitsreactionmechanismandleachinglawareofgreatsignificanceforunderstandingthepropertiesoftheoreanditsdevelopmentandutilization.Inthispaper,XRD,SEM,EDSandothermethodswereusedtoanalyzeandcharacterizethemixedrareearthconcentratebeforeandafterroasting,andtheeffectsofdifferentoxidation-to-sodiumratios,roastingtemperatures,androastingtimesonthereactionprocesswerealsostudied.Theresultsshowedthatintheoxidation/sodiumroastingprocess,impuritiessuchasNiOwereeffectivelyremoved,butpreciousmetalssuchasAuandAgwerenotcompletelyconvertedtooxidesattheinitialstageofroasting,andfurthertreatmentisneededtoimprovetheirutilizationefficiency.Inaddition,thestudyfoundthatwiththeincreaseofoxidation-to-sodiumratio,roastingtemperatureandroastingtime,theleachingrateofmixedrareearthconcentrateincreased.Thispaperlaysafoundationfortheprocessingandutilizationofmixedrareearthconcentrate,andprovidesareferenceforfuturein-depthresearch.
Keywords:mixedrareearthconcentrate;oxidation/sodiumroasting;reactionmechanism;leachinglawMixedrareearthconcentrateisanimportantstrategicresource,anditsefficientutilizationhasalwaysbeenatopicofconcern.Oxidation/sodiumroastingisacommonmethodforprocessingmixedrareearthconcentrate,whichcaneffectivelyimprovetheextractionrateofrareearthelements.Throughthestudyofthereactionmechanismandleachinglawofmixedrareearthconcentrateintheoxidation/sodiumroastingprocess,thispaperprovidesimportantindustryinformationforimprovingtheextractionefficiencyofrareearthelements.
Thestudyfoundthatduringtheoxidation/sodiumroastingprocess,therareearthelementsinmixedrareearthconcentrateweremainlyconvertedintowater-solublerareearthoxidesorhydroxidesduetotheactionofsodiumhydroxide,andthentherareearthelementswereleachedwithacid.Thereactionmechanismofoxidation/sodiumroastingincludestwostages:thetransformationstageofrareearthelementsandtheleachingstageofrareearthelements.Inthetransformationstage,rareearthelementsundergoaseriesofchemicalreactions,includingtheformationofrareearthhydroxides,rareearthoxides,andrareearthsodiumsalts.Duringtheleachingstage,rareearthelementsreactwithacidtoformrareearthionsandentertheleachingsolution.
Moreover,thestudyalsofoundthattheoxidation-to-sodiumratio,roastingtemperatureandroastingtimehadasignificantimpactontheleachingrateofmixedrareearthconcentrate.Specifically,withtheincreaseofoxidation-to-sodiumratio,roastingtemperatureandroastingtime,theleachingrateofmixedrareearthconcentrateincreased,whichindicatesthatthesefactorscaneffectivelyimprovetheutilizationefficiencyofmixedrareearthconcentrate.
Inconclusion,thestudyofthereactionmechanismandleachinglawofmixedrareearthconcentrateintheoxidation/sodiumroastingprocessprovidesimportanttheoreticalsupportforimprovingtheutilizationefficiencyofrareearthelements.Inthefuture,furtherresearchshouldfocusonoptimizingtheparametersoftheoxidation/sodiumroastingprocesstoenhancetheutilizationrateofmixedrareearthconcentrateOnewaytoprovetheutilizationefficiencyofmixedrareearthconcentrateistoanalyzetheeconomicbenefitsthatcanbederivedfromitsprocessingandutilization.Thepriceofrareearthelementshasbeenincreasinginrecentyearsduetotheirhighdemandinvariousindustriessuchaselectronics,renewableenergy,anddefense.Therefore,anytechnologythatcanimprovetheefficiencyofrareearthextractionandprocessingcanhavesignificanteconomicbenefits.
Theutilizationefficiencyofmixedrareearthconcentratecanalsobedemonstratedbytheenvironmentalbenefitsitcanprovide.Rareearthminingandprocessingcanhavenegativeenvironmentalimpactsduetotheuseofharshchemicalsandlargeamountsofenergy.However,byusingmixedrareearthconcentrateasastartingmaterial,theenvironmentalimpactcanbeminimizedsincetheconcentratehasalreadyundergonesomeprocessing,andthus,requireslessenergyandchemicalsduringfurtherprocessing.
Anotherwaytomeasuretheutilizationefficiencyofmixedrareearthconcentrateisthroughitsphysicalandchemicalproperties.Mixedrareearthconcentratetypicallycontainsarangeofrareearthelements,eachwithdifferentpropertiesandapplications.Byprocessingmixedrareearthconcentrate,theindividualrareearthelementscanbeseparatedandusedforspecificapplications,therebymaximizingtheirvalueandreducingwaste.
Inaddition,theutilizationefficiencyofmixedrareearthconcentratecanbeevaluatedbyassessingtheoverallyieldofrareearthelementsduringprocessing.Theyieldisameasureoftheamountofrareearthelementsproducedperunitofrawmaterialinput.Ahighyieldindicatesthattheprocessingtechnologyisefficientinextractingrareearthelementsfromtheconcentrate,whilealowyieldindicatesthatthereisroomforimprovement.
Finally,theutilizationefficiencyofmixedrareearthconcentratecanbeassessedbycomparingittotheefficiencyofotherrareearthprocessingmethods.Forexample,iftheyieldofrareearthelementsobtainedfrommixedrareearthconcentrateishigherthanthatobtainedusingothermethods,thenthisindicatesthattheoxidation/sodiumroastingprocessisamoreefficienttechnology.Similarly,iftheeconomicandenvironmentalbenefitsofmixedrareearthconcentratearegreaterthanthoseofotherprocessingmethods,thenthisfurthersupportsitsutilizationefficiency.
Inconclusion,thereareseveralwaystoprovetheutilizationefficiencyofmixedrareearthconcentrate,includingeconomic,environmental,physicalandchemicalproperties,yield,andcomparisontootherprocessingmethods.Furtherresearchandoptimizationoftheoxidation/sodiumroastingprocesscanenhancetheutilizationrateofmixedrareearthconcentrate,makingitavaluableresourcefortherareearthindustryAdditionally,theutilizationefficiencyofmixedrareearthconcentratecanalsobeexaminedthroughtheanalysisofitsapplicationsinvariousindustries.Rareearthelementsplayacrucialroleinmanyhigh-techproducts,includingelectronics,automobiles,andrenewableenergytechnologies.Thepropertiesofmixedrareearthconcentratemakeitanidealsourceformanyoftheseapplicationsduetoitsuniquecombinationofelements.
Forexample,neodymium,oneoftherareearthelementsfoundinmixedrareearthconcentrate,iscommonlyusedintheproductionofhigh-strengthpermanentmagnets,whichareessentialcomponentsinelectricvehiclesandwindturbines.TheuseofmixedrareearthconcentrateasasourceofneodymiumcanhelpreducetherelianceonChina,whichcurrentlydominatestherareearthmarket,andalsolowertheenvironmentalimpactofrareearthmining.
Moreover,mixedrareearthconcentratecanalsobeusedintheproductionofphosphors,whichareusedinthefabricationofcathoderaytubesandfluorescentlighting.Theuseofmixedrareearthconcentrateintheproductionofphosphorscanhelpreduceenergyconsumptionandgreenhousegasemissions,whilealsoavoidingtheuseofhazardouschemicals.
Intheagriculturalindustry,mixedrareearthconcentratecanbeusedasasoilamendmenttoenhancecropgrowthandimprovesoilquality.Therareearthelementspresentinmixedrareearthconcentratecanimprovetheavailabilityofessentialplantnutrients,suchasnitrogen,phosphorus,andpotassi
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