NBT-47014-焊接工藝評(píng)定中英文格式-填寫范本-20焊接工藝評(píng)定報(bào)告WeldingProcedureQualificationReport焊接工藝評(píng)定報(bào)告編號(hào)： PQRNO.: 焊接工藝規(guī)程編號(hào)： WPS-XXXX-2023-01WPSNO.: 評(píng) 定 項(xiàng) 目：20#Φ203×8對(duì)接焊接〔6G〕AssessmentItems:20#Φ203×8buttweld〔6G〕評(píng) 定 結(jié) 論：按NB/T47014-2023標(biāo)準(zhǔn)評(píng)定合格AssessmentConclusion:acceptedbyassessingaccordingtoNB/T47014-2023批 準(zhǔn) 人:Approvedby:批 準(zhǔn) 日 期：Thedateofapproval:XXXX全部，未經(jīng)同意，不得使用、復(fù)制、轉(zhuǎn)借發(fā)表Description:ownershipissubjecttoXXXX,use,copyandrentwithoutapprovalfromXXXXisprohibited.焊接工藝規(guī)程 WPSunitname:XXXXXXXX焊接工藝規(guī)程編號(hào)WPSNO:WPS-XXXX-2023-01 date：2023-11-14ArebasedthewpsreportNo.：PQR-XXXX-2023-01焊接方法weldingmethod 氬電聯(lián)焊〔GTAW+SMAW〕機(jī) 械 化 程 度 Automatic level(Manual,Semi-auto,auto)〔手工半自動(dòng) 自動(dòng)〕手工manualweldingjoint：

簡(jiǎn)圖sketch〔坡口形式與尺寸、焊層、坡口形式TypeofbeveltypeofV joint,typeofbevel,weldinglayer,route襯墊〔材料及規(guī)格〕location andpad(materialandsize) 其他other /

sequences〕4321basematerial：``sortNo.Fe-1groupNo.Fe-1-1weldedwithsortNo.Fe-1組別名groupNo._Fe-1-1_相焊或標(biāo)準(zhǔn)號(hào)orstandardNo.GB/T3087-2023brandNo.20#與標(biāo)準(zhǔn)號(hào)weldedwithstandardNo.GB/T3087-2023brandNo.20#_相焊對(duì)接焊縫焊件母材厚度范圍Buttweldbasemetalthicknessrange1.5mm-16mm角焊縫焊件母材厚度范圍Thefilletweldmentbasemetalthicknessrange/Pipediameter,wallthickness：對(duì)接焊縫buttjointΦ203×8mm角焊縫angleweld/其他other/Fillermetal：weldrodand

焊 條Weldingrod

Wireweldrodstandard

GB/T5117 GB/T8110-1995 -2023填充金屬尺寸filling Φ3.2 materialsize焊材型號(hào) Welding E4315 consumablesModel焊材牌號(hào)〔金屬材料代號(hào)〕

J427

H08Mn2SiWeldingconsumablesgrades Aother對(duì)接焊縫焊件焊縫金屬厚度范圍Buttweldweldmentweldmetalthicknessrange：最小值不限-16mm角焊縫焊件焊縫金屬厚度范圍Filletweldweldmentthethicknessoftheweldmetalrange： /耐蝕堆焊金屬化學(xué)成分 Corrosiondepositedmetalchemicalcomposition〔%〕C Si Mn P S Cr Ni Mo V TiNbotherNote:Foreachkindofbasematerialwiththecompositionofthesoldermaterialneedstosheet。焊接工藝規(guī)程〔續(xù)〕WPS〔continued〕焊焊接位置weldedlocation：對(duì)接焊縫的位置焊后熱處理butttreatment：postheatweldlocation6G保溫溫度〔〕temperance立焊的焊接方向〔向上、/向下〕Direction(upward/downward) _〔hholdingtime/角焊縫位置angleweldlocation /立焊的焊接方向〔向上向下〕Direction(upward/downward) /gas：預(yù)熱pre-heating： 氣體種類kind混合比mix最小預(yù)熱溫度

Minimumpreheating

ratio流量flow〔L/min〕temperature

〔℃〕 / 保護(hù)氣 AR AR≥最大道間溫度

Maximumlayer

99.99 8-12temperature protectiongas尾氣保護(hù)氣尾氣保護(hù)氣///Endprotectiongas:背面保護(hù)氣///保持預(yù)熱時(shí)間holdingperiod /加熱方式Heatingmode/Backprotectiongas:電特性electricitycharacter：電流種類currentsort： 直流DC 性polarity：正極性anode焊接電流范圍currentrange〔A：90-150A電弧電壓arcvoltage〔V：10-24焊接速度〔范圍〕operationspeed〔thickness〕6-12cm〔釷鎢噴嘴直徑nozzle〔mm〕Φ7焊接電弧種類〔噴射弧、短路弧〕Typesofweldingarc(sprayarc,shortarc)噴射弧焊絲送進(jìn)速度weldingwireinsertingspeed〔cm/min〕7-8〔表listcurrentandvoltagerangeandfillinthetableintermsofthelocationandthickness〕焊 填充材料 焊接電流 焊接線能接

current

電弧速度量焊道/方 material 電壓〔cm〔kJ焊層 法

直 電流

〔V〕/min/cm〕Layerwel/weld dmethod

牌號(hào) 徑branddia.

極性polarity

〔A〕current

arcvoltage

〕linespeeenerd gy1/1GTAWH08Mn2SiA(ER49Φ2.5DCEP100-12010-146-810-15-1)2/2GTAWH08Mn2SiA(ER49Φ2.5DCEP120-15010-1410-128-13-1)3/3SMAWJ427(E4315)Φ3.2DCEN90-11020-2410-1210-154/4SMAWJ427(E4315)Φ3.2DCEN90-11020-249-1112-18技術(shù)措施technicalmeasurement：vibrationornonvibration：搖擺vibrationvibrationdata不大于焊條4倍notmorethan4timesofweldroddiameter焊前清理和層間清理clearingbeforeweldmechanically反面清根方法backcleaningmethod機(jī)械mechanically ，單道焊或多道焊〔每面〕singlerouteweldingormulti-routewelding單道焊單絲焊或多絲焊singlewireormulti-wire單絲焊singlewire導(dǎo)電嘴至工件距離distancefromconductivenozzletopiece〔mm〕 / 錘擊hammered /其他other：編制composedby/date

審核reviewedby/日期date

批準(zhǔn)approvedby/日date第三方檢驗(yàn)Third-party inspectionunitunitname焊接工藝評(píng)定報(bào)告編號(hào)PQRNO.:XXXXXXXX焊接工藝規(guī)程編號(hào)WPSNO.：PQR-XXXX-2023-01weldingmethod機(jī)械化程度Automaticlevel：〔手工、半自動(dòng)、自動(dòng)氬電聯(lián)焊〔GTAW+SMAW〕WPS-XXXX-2023-01焊接方Manual,semi-auto,auto〕手工Manual接頭簡(jiǎn)圖weldingjointsketch〔坡口形式、尺寸、襯墊、每種焊接方法或焊接工藝、焊縫金屬厚度typeofjoint,typeofbevel,weldinglayer,routelocationandsequences〕坡口形式：VTypeofbevel:Vbevelangle65+50C組對(duì)間隙gap3-4mmstaggereddimension0.5-1.0mm650433-4mmbasematerial：

21焊后熱處理postweldtreatment：保溫溫度temp.range〔℃:〕材料標(biāo)準(zhǔn)號(hào)material/standardGB/T3087-2023holdingperiod材料代號(hào)Materialcode.：〔h〕: 20# 氣體gas：sort/groupNo.kind混合比mixFe-1與類、組別名weldedratio流量flow〔L/min〕withsort/groupNo.Fe-1保護(hù)氣Ar Ar≥相焊Phasewelding 99.99% 8-12厚度thickness： 8mm 尾部保護(hù)氣endprotection直徑diameter： Φ203gas /其它other： / 反面保護(hù)氣 / //backprotectiongas填充金屬fillingmaterial：電 特性 electricity焊材類別weldrodand：character：焊絲、焊條 電流種類currentsort:直焊材標(biāo)準(zhǔn)materialstandar:流DCNB/T47018.3-2023 、極性polarity: 正極性GB/T5117-1995 anode焊材型號(hào) Welding鎢極尺寸tungstensize：consumables Model ： Φ2.0_ER49-1、E4315 焊接電流(A)current:焊材牌號(hào)materialcode:90-150AH08Mn2SiA、J427 電弧電壓(V)arcvoltage:焊材規(guī)格specification:10-24Φ2.5、Φ3.2 焊接電弧種類Typesof焊縫金屬厚度weld metalweldingarc噴射弧thickness:8mm 其它other: /其它other: /焊接位置 welding技術(shù)措施technicalmethod：location：6G 焊接速度operationspeed對(duì)接焊縫位置weld〔cm/min〕:6-12location向上方向(向搖擺或不搖擺vibrationor上 、 向not:搖擺vibration下)direction(upward/dow搖擺參數(shù)parameter:不大于nward) 焊條直徑的4倍notmore角焊縫位angleweldthan4timesofweldrodlocation/方向(向diameter上、向下)多道焊或單道焊(每direction(upward/downwa面)singlerouteweldingorrd) multi-routewelding:單道預(yù)熱pre-heating: 焊singleroutewelding預(yù)熱溫度preheatingsinglewiretemp℃ / ormulti-wire:單絲焊道間溫度inter-layersinglewire 其它other:temp℃ / 其它other /焊接工藝評(píng)定報(bào)告〔續(xù)〕PQR〔continued〕拉伸試驗(yàn)拉伸試驗(yàn)tensiletest試驗(yàn)報(bào)告編號(hào)Numberoftestreport：LG-2023BG-W10-LH-016試樣試樣編號(hào)SampleNo寬度width(mm)試樣厚度thickness(mm)橫截面積sectionarea(mm2)最大載荷Brokenpointload〔KN〕抗拉強(qiáng)斷裂部度 位Tensil和特征estrenBrokengh point&〔MPa〕characterY109A208//XXXY109B208//XXXprY109A208//XXXY109B208//XXXmetal彎曲試驗(yàn)bendingtest Numberoftestreport：LG-2023BG-W10-LH-016試樣類試樣編號(hào) 型

度

彎心直彎曲角徑mm〕度〔0C〕試驗(yàn)結(jié)esserdegre(mm)84aesserdegre(mm)84a18084a18084a18084a180SampleNo Typeoftest

diamet geresultY109O

面彎face 合格bend

acceptedY109P

face 合格bed acceptedY109MY109N

backbend背彎backbend

合格accepted合格accepted沖擊試驗(yàn)ShockTest Numberoftestreport： /夏比V 沖擊吸位置 備注試型缺口位置 備注樣試樣編號(hào)尺

Locati

度 收功

TheSample 寸 on

RemaNo sizoftheTest 〔J〕amountof rkecracktemper

Impact lateralatureAbsorbexpansion℃ed〔mm〕Energy焊接工藝評(píng)定報(bào)告〔續(xù)〕金相檢驗(yàn)〔角焊縫〕Metallographicinspection(filletweldingroute)：〔non-penetration,penetrated/焊縫熔合、未熔合〕weldingroute:(fusion,uncompletedfusion) /焊縫熱影響〔有裂紋無裂紋Routheatimpactingarea:(wit