,,"GPSCSupplierQuality

全球采購供應(yīng)鏈供應(yīng)商質(zhì)量",,,,,,,,,GM1960-B(SGM),

,,"ProcessControlPlanAuditSheet

過程控制計(jì)劃審核表",,,,,,,,,GM1927-16(SGM),

,,,,,,,,,,Date:,,

,,,,,,,,,,日期,,

,,,,,,,,,,,,,

,SupplierName:,,,,,,,SupplierPhone:,,,,

,供應(yīng)商名稱,,,,,,,供應(yīng)商電話,,,,

,Mfg.DUNS:,,,,,,,PlantLocation&Country:,,,,

,制造工廠鄧白氏號(hào)碼,,,,,,,工廠位置＆國家,,,,

,,,,,,,,,,,,,

,"Auditor:(SQE,SQI)",,,,,,,AuditorPhone:,,,,

,審核員,,,,,,,審核員電話,,,,

,Auditor:E-Mail:,,,,,,,GMDivision:,,,,

,審核員電子郵件,,,,,,,GM公司,,,,

,,,,,,,,,,,,,

,PartNumber(s):,,,,,,,PartName:,,,,

,零件號(hào),,,,,,,零件名稱,,,,

,DrawingDate:,,,,EWO#:/ODM#,,,,,Eng.ChangeLevel:,,

,圖紙日期,,,,工程更改號(hào),,,,,工程更改等級(jí),,

,PPAP/Interim/BenestareStatus:,,,,,ModelYear:,,,,Program,,

,PPAP臨時(shí)批準(zhǔn)等級(jí),,,,,車型年,,,,項(xiàng)目,,

,CreativityTeam:,,,,Commodity:,,,,,,,

,采購功能組,,,,專業(yè)組,,,,,,,

,,,,,,,,,,,,,

,"ReasonForAudit:

審核原因",新產(chǎn)品,生產(chǎn)啟動(dòng),現(xiàn)生產(chǎn),部分區(qū)域,其它,"SafetyRelatedPart?

是否為安全件？",,,,是否,不適用

,,,,,,,,,,,,,

,"TypeofAudit:

審核類型",初始審核,跟蹤審核,GP9,,,"ProductValidation/QualificationComplete:

是否已完成產(chǎn)品驗(yàn)證？",,,,是否不適用,

,,,,,,,,,,,,,

,"DriverofAudit:

審核目的",APQP確認(rèn),,管理要求,,工廠要求,,按節(jié)拍生產(chǎn),,現(xiàn)產(chǎn)品改進(jìn)流程/售后,,

,,高關(guān)注,,一級(jí)受控發(fā)運(yùn),,二級(jí)受控發(fā)運(yùn),,重大質(zhì)量問題,,停線后重新開線,,

,,零部件檢驗(yàn)計(jì)劃,,,,D/PFMEA,,3×5個(gè)為什么,,其它,,

,,,,,,,,,,,,,

,"FocusofAudit:

重點(diǎn)關(guān)注",零件/總成,生產(chǎn)線/生產(chǎn)單元,,操作工序/機(jī)器設(shè)備,,完善制造體系,,,質(zhì)量體系,,

,"Approved

通過","Approved,butneedDocumentation

通過，但需要文件",,,,"NotApproved

不通過",,,"Follow-UpAuditDate:

跟蹤審核日期",,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

TECHNICALINFORMATIONAVAILABILITY技術(shù)資料獲取,,,,,,,,Yes有,No無,N/A不適用,Comments備注,

1.,"Areactualdrawingsavailabeatproductionfaciltywiththelatestchangelevel?

制造工廠是否有最新更改等級(jí)的圖紙?",,,,,,,,,,,

2.,"Doesthesupplierhavethefinalcustomerapproveddrawing?

供應(yīng)商是否有最終顧客批準(zhǔn)的圖紙?",,,,,,,,,,,

3.,"Istheprintcomplete(Tolerances,GD&T,CorrectDatums,KPCs,etc.)?

圖紙是否完整(公差,GD&T,正確的基準(zhǔn)，KPC等)？",,,,,,,,,,,

4.,"Arealltechnicalregulations/CTS/SSTSavailable?

所有技術(shù)法規(guī)/零件技術(shù)規(guī)范/子系統(tǒng)技術(shù)規(guī)范能否獲得?",,,,,,,,,,,

5.,"Ifsupplierisdesignresponsible,hasDFMEAbeenusedtodevelopthePFMEA?

如供應(yīng)商負(fù)責(zé)設(shè)計(jì)，DFMEA是否已被用于開發(fā)PFMEA?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMDOCUMENTATION質(zhì)量體系文件,QUALITYSYSTEMDOCUMENTATION,,,,,,,,,,,

6.,"IsaProcessFlowDiagramavailable?

是否有過程流程圖？",,,,,,,,,,,

7.,"DoestheProcessFlowDiagramincludereceiving?

過程流程圖是否包括物料接收？",,,,,,,,,,,

8.,"DoestheProcessFlowDiagramincluderework?

過程流程圖是否包括返修？",,,,,,,,,,,

9.,"DoestheProcessFlowDiagramincludescrap?

過程流程圖是否包括報(bào)廢？",,,,,,,,,,,

10.,"DoestheProcessFlowDiagramincludegauging/inspection?

過程流程圖是否包括測(cè)量和檢查？",,,,,,,,,,,

11.,"DoestheProcessFlowDiagramincludeshipping?

過程流程圖是否包括發(fā)運(yùn)？",,,,,,,,,,,

12.,"DoestheProcessFlowDiagramincludelabelingandPartIDatreceiving,WIP,finishedgoodandshippingareas?

過程流程圖是否包括了物料接收、在制品、合格成品和發(fā)運(yùn)區(qū)域的標(biāo)簽和零件標(biāo)識(shí)？",,,,,,,,,,,

13.,"IsthereaPFMEAavailable?

是否有PFMEA？",,,,,,,,,,,

14.,"IsthePFMEAacceptable(RPNs,numbersmatchProcessflowandincludeKPCs/PQCs/KCCs)?

PFMEA是否可以接受(風(fēng)險(xiǎn)順序數(shù),編號(hào)與流程圖一致，包括KPC/PQC/KCC等)？",,,,,,,,,,,

15.,"Isthereanyevidencethatitiskeptuptodate?

是否有證據(jù)表明PFMEA是不斷更新的?",,,,,,,,,,,

16.,"IsthereaProcessControlPlan(PCP)available?

是否有過程控制計(jì)劃(PCP)?",,,,,,,,,,,

17.,"IstheProcessControlPlan(PCP)acceptable(numbersmatchPFMEAandProcessFlow,includingKPCs/PQCs/KCCs/DRs/ITFs,GP-12ifapplicableandlatestEWO/ODMincluded)?

過程控制計(jì)劃是否可以接受？(編號(hào)與PFMEA和流程圖一致，包括KPC/PQC/KCC/DR/ITF，GP-12（適用時(shí)），最新的EWO)?",,,,,,,,,,,

18.,"Doesthecontrolplanaddressprintrequirementsrelativeto(dimensional,material,rustpreventitive,heattreat,micro-finish,contamination/sediment,etc.)?

控制計(jì)劃有無反映(尺寸，材料，防銹，熱處理，研磨，污染/殘留物等)?",,,,,,,,,,,

19.,"Areall""CurrentControls""listedonthePFMEAdetailedontheControlPlan?

PFMEA中列出的所有“現(xiàn)行過程控制”項(xiàng)目在控制計(jì)劃中是否都有詳述?",,,,,,,,,,,

20.,"AreprocesscontrolsinplaceinthePCPtoaddressthehighPFMEARiskPriorityNumbers?

過程控制計(jì)劃中的過程控制是否都在實(shí)施以解決PFMEA中高RPN項(xiàng)目?",,,,,,,,,,,

21.,"Isthereaprocedure/processforContinuousImprovementforRiskReduction?

是否有針對(duì)對(duì)風(fēng)險(xiǎn)降低的持續(xù)改進(jìn)程序？",,,,,,,,,,,

22.,"AreKPCs/PQCs/KCCscalledoutonthePCP?

所有的KPC/PQC/KCC是否都在控制計(jì)劃中體現(xiàn)？",,,,,,,,,,,

23.,"Aresamplesizesandcheckfrequencyforeachoperationreasonable?

每個(gè)操作的樣本數(shù)量和檢查頻次是否合理?",,,,,,,,,,,

,,,,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATION質(zhì)量體系實(shí)施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

24,"Doyoursupplier'sprovideevidanceofapprovedmaterialforallcomponentsneededfortheassembledpart?

你的供應(yīng)商能否提供證據(jù)以證明所有供總成零件使用的零部件材料是經(jīng)過批準(zhǔn)的？",,,,,,,,,,,

25,"Arecontrolsinplacetoensureonlyapprovedincomingmaterialreleasedforproduction?

是否有控制措施以保證只有被認(rèn)可的進(jìn)貨材料用于生產(chǎn)？",,,,,,,,,,,

26,"Whenpartsrequiretraceability,docontrolslinkcomponenttraceabilitytothefinalpart?

當(dāng)零件有追溯性要求時(shí)，是否可實(shí)現(xiàn)零件到最終產(chǎn)品的追溯？",,,,,,,,,,,

AuditaccordingtotherequirementsofSGMprodcutionaccuratelyornomoraltraceabilityauditandattachtheauditsheettoPCPAsheet;按SGM產(chǎn)品追溯評(píng)審表（精確/一般）的要求進(jìn)行評(píng)審并將追溯評(píng)審表附于控制計(jì)劃審核表后；,,,,,,,,,,,,

27,"IstheworkplaceproperlyconfiguredandmatchesProcessFlowDiagram?

工作場(chǎng)所布置是否適當(dāng)并與流程圖一致?",,,,,,,,,,,

28,"Arealltoolsandgaugesproperlyidentified?

所有工裝、量具是否可獲得并正確標(biāo)識(shí)?",,,,,,,,,,,

29,"Areallgaugescalibrated?

所有工裝、量具是否可獲得并正確標(biāo)定?",,,,,,,,,,,

30,"Arealltoolsandgaugescertified?

所有工裝、量具是否可獲得并正確驗(yàn)證?",,,,,,,,,,,

31,"IsgaugeRepeatabilityandReproducabiltylessthan10%?

所有工裝、量具重復(fù)性和再現(xiàn)性是否低于10%?",,,,,,,,,,,

32,"Doallgaugeshaveproperoperatorinstructions?

所有工裝、量具是否有適當(dāng)?shù)牟僮髦笇?dǎo)書？",,,,,,,,,,,

33,"Areproperoperatorinstructionsavailableforeachoperation?

各工位有無適當(dāng)?shù)牟僮髦笇?dǎo)書？",,,,,,,,,,,

34,"AreStandardizedWorkinstructionsdetailedtorunthejobproperlytotaketime,includinghandlingofnon-conformingparts?

有無標(biāo)準(zhǔn)化作業(yè)指導(dǎo)書以保證按節(jié)拍時(shí)間正常操作，包括對(duì)不合格品的處置？",,,,,,,,,,,

35,"IsthereStandardizedWork?

是否進(jìn)行標(biāo)準(zhǔn)化作業(yè)？",,,,,,,,,,,

36,"IstheStandradizedWorkbeingfollowed?

是否對(duì)標(biāo)準(zhǔn)化作業(yè)進(jìn)行跟蹤？",,,,,,,,,,,

37,"Dotheoperatorsunderstandtheinstructions?

操作工是否理解指導(dǎo)書？",,,,,,,,,,,

38,"Haveoperatorsbeenproperlytrained?

操作工是否進(jìn)行了適當(dāng)培訓(xùn)？",,,,,,,,,,,

39,"Areboundarysamples(BS)availabletooperators?

操作人員是否有合格的邊界樣品?",,,,,,,,,,,

40,"Areboundarysamples(BS)inuse?

操作工是否對(duì)邊界樣品進(jìn)行使用？",,,,,,,,,,,

41,"AreMasterPartsorsamplesavailabletoconfirminspection?

是否有標(biāo)準(zhǔn)樣品以確認(rèn)檢驗(yàn)是否正常工作？",,,,,,,,,,,

42,"AreMasterPartsavailableforerrorproofingdevices?

是否有標(biāo)準(zhǔn)樣品以確認(rèn)防錯(cuò)設(shè)備是否正常工作？",,,,,,,,,,,

43,"IsthereaPreventiveMaintenance(PM)planontoolsandisitfollowed?

有無針對(duì)工裝、模具的預(yù)防性維修計(jì)劃，是否按計(jì)劃實(shí)施?",,,,,,,,,,,

44,"IsthereaPreventiveMaintenance(PM)planonequipmentandisitfollowed?

有無針對(duì)設(shè)備的預(yù)防性維修計(jì)劃，是否按計(jì)劃實(shí)施?",,,,,,,,,,,

45,"Istherestandardizedwork(orcontrolplan)forpartqualityverificationfollowingatoolchange?

工裝模具變更后，有無標(biāo)準(zhǔn)化作業(yè)指導(dǎo)書(或控制計(jì)劃)指導(dǎo)零件的質(zhì)量驗(yàn)證？",,,,,,,,,,,

46,"Arelistedtestsandinspectionspercontrolplan,actuallyperformedasstated?

控制計(jì)劃中各試驗(yàn)、檢測(cè)項(xiàng)目是否按文件實(shí)施?",,,,,,,,,,,

47,"WheretheProcessControlPlancallsforSPCarethedataproperlyrecorded?

如控制計(jì)劃有SPC要求，數(shù)據(jù)是否正確采集和記錄?",,,,,,,,,,,

48,"AretheUpperControlLimits(UCL)current?

控制上限是否更新？",,,,,,,,,,,

49,"AretheLowerControlLimits(LCL)current?

控制下限是否更新？",,,,,,,,,,,

50,"Doesthedatamakesenseandarereasonablecontrollimitsshown?

SPC數(shù)據(jù)是否合理，控制界限是否合理?",,,,,,,,,,,

51,"Areoutofcontrolpointsnotedwiththecorrectiveactiontaken?

控制圖表明過程失控時(shí)，是否進(jìn)行原因分析并采取適當(dāng)?shù)募m正措施?",,,,,,,,,,,

52,"AreproductauditsshowingacceptableresultsforFinalProduct?

產(chǎn)品審核結(jié)果是否表明成品可以接受？",,,,,,,,,,,

53,"Doesthemanufacturingprocessdemonstratetherequiredcapabilityorperformance?

制造過程的能力(Ppk，Cpk，Cmk)是否合格?",,,,,,,,,,,

54,"Doespackagingandmaterialhandlingprotectpartsfromdamage?

零件包裝、搬運(yùn)和處置能否避免零件受損?",,,,,,,,,,,

55,"AreinstructionsforhandlingWorkInProcess(WIP)andfinalproductfollowedthroughouttheprocesstoshippingarea;includingrepair/reworkareas?

對(duì)在制品的處置(WIP)有無文件規(guī)定，是否遵照?qǐng)?zhí)行?包括返工、返修區(qū)域？",,,,,,,,,,,

56,"Areallpartsandcomponentslabeledproperly?

對(duì)所有零部件是否都進(jìn)行了適當(dāng)?shù)貥?biāo)識(shí)？",,,,,,,,,,,

QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT管理層質(zhì)量體系實(shí)施,QUALITYSYSTEMIMPLEMENTATIONBYMANAGEMENT,,,,,,,,,,,

57,"IsthereaprocessfordocumentingandtrackingDowntime?

是否有程序?qū)ν＞€情況記錄和跟蹤？",,,,,,,,,,,

58,"IsthereaprocessfordocumentingandtrackingScrap?

是否有程序?qū)?bào)廢情況記錄和跟蹤？",,,,,,,,,,,

59,"IsthereaprocessfordocumentingandtrackingFirstTimeQuality?

是否有程序?qū)TQ進(jìn)行記錄和跟蹤？",,,,,,,,,,,

60,"IsthereaprocessfordocumentingandtrackingPremiumFreight?

是否有程序?qū)︻~外運(yùn)費(fèi)記錄和跟蹤？",,,,,,,,,,,

61,"IsthereaprocessfordocumentingandtrackingPlantProblemReports?

是否有程序?qū)S問題報(bào)告記錄和跟蹤？",,,,,,,,,,,

62,"DoesleadershipensurethatOutofControlConditionsaremanaged?

有無針對(duì)過程失控的管理?",,,,,,,,,,,

63,"AreActionPlans(AP)followed?

是否按計(jì)劃實(shí)施糾正/整改措施？",,,,,,,,,,,

64,"Isresponsibilityforimplementationassigneda