自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation設(shè)計(jì)證書(shū)編號(hào) 030005-sj勘察證書(shū)編號(hào) 030005-kj

技術(shù)規(guī)格書(shū)平臺(tái)氣舉采油地面工程

文件號(hào)：工程號(hào)：版次：A階段：初設(shè)第1頁(yè)共97頁(yè)日期：SPECIFICATIONFORELECTRICMOTORENGINEDRIVEN/RECIPROCATINGCOMPRESSOR編制編制校對(duì)審 核審 定核 準(zhǔn)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation設(shè)計(jì)證書(shū)編號(hào) 030005-sj勘察證書(shū)編號(hào) 030005-kj

技術(shù)規(guī)格書(shū)平臺(tái)氣舉采油地面工程

文件號(hào)：工程號(hào)：版次：A階段：初設(shè)第2頁(yè)共97頁(yè)日期：電動(dòng)機(jī)/往復(fù)式壓縮機(jī)技術(shù)規(guī)格書(shū)編制編制校對(duì)審 核審 定核 準(zhǔn)文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第3頁(yè)共97頁(yè)目 錄PARTA GeneralDescriptionandRequirements ............................. 5\l“_TOC_250012“第一局部工程概況和要求............................................................. 51GeneralDescriptionofProject ...................................................... 51工程概況...................................................................................... 5\l“_TOC_250011“2GeneralDocumentRequirements ................................................... 5\l“_TOC_250010“2投標(biāo)文件總體要求...................................................................... 5\l“_TOC_250009“PARTB VendorandproductExperience ........................................ 8\l“_TOC_250008“其次局部供貨商和產(chǎn)品業(yè)績(jī)......................................................... 8\l“_TOC_250007“PARTC SpecificationsforCompressorUnits 10\l“_TOC_250006“第三局部壓縮機(jī)組技術(shù)規(guī)格書(shū) 10\l“_TOC_250005“General 10\l“_TOC_250004“1總則 10\l“_TOC_250003“ScopeofSupply 10\l“_TOC_250002“供貨范圍 10Codes,StandardsandUnits 14標(biāo)準(zhǔn)、標(biāo)準(zhǔn)和單位 14SiteConditions 18現(xiàn)場(chǎng)條件 18ReciprocatingCompressors 20往復(fù)式壓縮機(jī) 20\l“_TOC_250001“ElectricMotorEngine 28\l“_TOC_250000“電動(dòng)機(jī) 28InstrumentControlandElectric 50掌握儀表、電氣 50文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第4頁(yè)共97頁(yè)P(yáng)ulsationandVibrationControl 65脈動(dòng)和振動(dòng)掌握 65PressureVessels,Valves,ProcessgassystemandAuxiliaryItems.659壓力容器、閥門、工藝氣系統(tǒng)及輔件 65Inspection,ShipmentRequirementandSiteAcceptance 69檢驗(yàn)、運(yùn)輸要求及現(xiàn)場(chǎng)驗(yàn)收 69SparePartsandSpecialTools 70備品備件及特別工具 70Guarantee 7112保證 71TechnicalDocumentRequirementforBid 76投標(biāo)技術(shù)文件要求 76ProcessDesignBaseData 80設(shè)計(jì)根底數(shù)據(jù) 80Attachment:TableofComments,ClarificationsandExceptionstoTheSpecification 8815附錄 對(duì)本技術(shù)規(guī)格書(shū)的建議、澄清和偏離一覽表 88附件1 設(shè)計(jì)聯(lián)絡(luò) 89附件2 脈動(dòng)分析審查和工廠試驗(yàn) 90附件3 設(shè)備監(jiān)造 91附件4 培訓(xùn) 92附件5 現(xiàn)場(chǎng)效勞 95附件6 現(xiàn)場(chǎng)驗(yàn)收 96文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第5頁(yè)共97頁(yè)P(yáng)ARTA GeneralDescriptionandRequirements1GeneralDescriptionofProject1工程概況1.1GeneralIntroductionofW-EGasTransmissionLiuzhuangUndergroundGasStorageProject1.1西氣東輸?shù)叵聝?chǔ)氣庫(kù)建設(shè)工程劉莊地下儲(chǔ)氣庫(kù)簡(jiǎn)介W-EGasTransmissionLiuzhuangUndergroundGasStorageProjectistheaccessorial project of Ji—Ning Pipeline which is one part of W-E GasTransmissionPipelineProject.ItsmainroleistoensurethedownstreamconsumerofJi—NingPipelinecanusenaturalgassafelyandreposefully.Theinjectioncapabilityofthefirstperiodis150×104m3/dandtheextractioncapabilityis240×104m3/d.西氣東輸?shù)叵聝?chǔ)氣庫(kù)建設(shè)工程劉莊地下儲(chǔ)氣庫(kù)是西氣東輸管道冀寧支線的配套工程。其主要任務(wù)是確保為冀寧線下游用戶安全平穩(wěn)供氣。該工150×104m3/d240×104m3/d。Thevendorshallsupply2electricmotorengine/reciprocatingcompressorunitstofulfilltheinjectioncapability.2套電動(dòng)機(jī)驅(qū)動(dòng)的往復(fù)式壓縮機(jī)組。2GeneralDocumentRequirements22.1Allbiddingdocuments,materialsanddrawingsshallbeprovidedandorganizedinaccordancewiththeSpecifications,butnotlimitedasthese.文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第6頁(yè)共97頁(yè)全部的投標(biāo)文件和資料及圖紙均應(yīng)當(dāng)按規(guī)格書(shū)要求進(jìn)展編制和供給，但不限于此。Thegoverninglanguagesofappliedstandardsshallbeinitsoriginallanguages〔thedefaultlanguageisenglish〕.〔默認(rèn)的語(yǔ)言是英語(yǔ)。Inbiddingdocuments,thecontentlist,thefirstandsecondlevelsofcontenttitlesshallbeinChineseandEnglish.全部投標(biāo)技術(shù)文件名目和二級(jí)標(biāo)題必需同時(shí)使用中文和英文。AllcalculationsanddisplayshallbeintheS.I.unit.Alldocuments,drawings,instrumentdisplaypanelshallbedimensionedinS.I.units.全部計(jì)算和計(jì)算結(jié)果的表示都應(yīng)當(dāng)承受國(guó)際〔SI〕單位制。全部文件、圖紙及儀表顯示盤均承受國(guó)際〔SI〕單位制。TheBuyerreservestherightstochangeunits’quantity,capacityandtechnicalspecifications.Anychangesshallbeinformedtoallbiddersinwritingbeforeendofbidding.前以書(shū)面形式通知全部投標(biāo)者。ThespecificationisbothinChineseandEnglish,incaseofconflict,theChineseversiongoverns.本技術(shù)規(guī)格書(shū)有中英文兩種語(yǔ)言，假設(shè)發(fā)生沖突，以中文版本為準(zhǔn)。Thevendorshallgivesupporttounits’maintenanceandoverhaul.供貨商應(yīng)對(duì)機(jī)組的修理及大修賜予支持。AllmanufacturingplantsoftheVendorandthemajorSub-vendorsneedtobeISO9001certified.文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第7頁(yè)共97頁(yè)全部主要設(shè)備的供貨商及主要分包商的工廠均需獲得ISO9001認(rèn)證。Thevendorshallberesponseforqualityofthewholeunits.2.9供貨商應(yīng)對(duì)機(jī)組的整體質(zhì)量負(fù)責(zé)。文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第8頁(yè)共97頁(yè)P(yáng)ARTB VendorandproductExperience1Thebiddersshallsubmitbriefintroduction,inChinese,ofthespecificsub-companyordivisionorplantdirectlyresponsiblefortheprojectandtheequipmentdesign,manufacture,delivery,servicesandsupport.投標(biāo)者需使用中文呈報(bào)為本工程供給設(shè)計(jì)、制造、供貨、供給售后效勞和技術(shù)支持的具體部門和工廠的簡(jiǎn)介。Thebiddersshallsubmitbriefintroduction,inChinese,aboutthetechnologyandtheproductofrecommendedcompressorandengine.投標(biāo)者需使用中文呈報(bào)所推舉的壓縮機(jī)、電動(dòng)機(jī)的技術(shù)和產(chǎn)品進(jìn)展歷史的簡(jiǎn)介。Thebiddersshallsubmit,inChinese,itsexperiencelistofproposedcompressorunitswithgeneraldatainSIunit.投標(biāo)者需使用中文呈報(bào)所推舉的壓縮機(jī)組在類似工程上的實(shí)際應(yīng)用清單，同時(shí)用SI單位制供給主要參數(shù)。Theproposedcompressor/electricmotorenginecombination shallbeprovendesignandisfieldproven,thevendorisrequiredinstallationlistingofproposedmodel(compressorandengine)thathavebeenprovidedinoilfieldorsimilarlocations.Vendorsshouldalsoprovidetheirtotalinstallationlisting.Thelistingshallincludemodelnumber,operatingparameters,start-update,totalrunninghours,installationaddress,andcontactnameoftheinstallationsforBuyer’sverification.文件號(hào)：文件號(hào)：技術(shù)規(guī)格書(shū)自然氣管道工程ChinaPetroleumPipelineEngineeringCorporation第9頁(yè)共97頁(yè)所供給的壓縮機(jī)/電動(dòng)機(jī)組合必需具備成熟牢靠的設(shè)計(jì)使用閱歷。供貨商應(yīng)供給當(dāng)報(bào)價(jià)類型的壓縮機(jī)及電動(dòng)機(jī)在油氣田或類似場(chǎng)所的使用業(yè)績(jī)、橇裝業(yè)績(jī)，包括操作參數(shù)、投用日期、累計(jì)運(yùn)行周期，和安裝現(xiàn)場(chǎng)地址、號(hào)碼等供買方審查。Thebiddersshallsubmit,inChinese,thehistoricandstatisticdataofoperationhours,andMTBF(MeanTimeBetweenFailure)oftherecommendedgasengine,provingitsreliabilityandlife.投標(biāo)者應(yīng)使用中文呈報(bào)所推舉的電動(dòng)機(jī)的運(yùn)行時(shí)間，故障周期的實(shí)際歷史統(tǒng)計(jì)資料，以證明其牢靠性和壽命的具體閱歷。Thebiddershallsubmitthereferenceofsingleunitsoperatingforatleast25,000hours,toprovethemainpartsoverhaulperiodofunits,andtoprovetheoverhaulperiodofunits.25,000小時(shí)運(yùn)行業(yè)績(jī)以證明機(jī)組主要部件的大修周期和機(jī)組的大修周期。Vendorqualificationsshallincludeassessmentofqualitysystems,fabrication,designandtestingcapabilities.7供貨商資質(zhì)應(yīng)包括質(zhì)量保證體系，設(shè)計(jì)、制造和檢測(cè)力量。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第10頁(yè)共97頁(yè)P(yáng)ARTC SpecificationsforCompressorUnits1General1總則1.1EquipmentName:Electricmotorenginedrivenreciprocatingcompressorunits.設(shè)備名稱：電動(dòng)機(jī)/往復(fù)式壓縮機(jī)組。Sitelocation:Thegasinjection-extractionstationatJinhuChenqiaoLiuzhuang,JiangsuProvince,China.安裝地點(diǎn)：中國(guó)江蘇省金湖縣陳橋鎮(zhèn)劉莊地下儲(chǔ)氣庫(kù)集注站內(nèi)。Thisspecificationcoverstheminimumrequirementsfordesign,fabrication,test,inspectioncheckandacceptsofelectricmotorengine/reciprocatingcompressorunitsatW-EGasTransmissionLiuzhuangUndergroundGasStorageProject.1.3動(dòng)機(jī)/往復(fù)式壓縮機(jī)組在設(shè)計(jì)、制造、檢驗(yàn)、測(cè)試、驗(yàn)收、現(xiàn)場(chǎng)效勞等方面的最低要求。2ScopeofSupply2供貨范圍2.1The vendor shall supply 2 complete electric motor engine/reciprocatingcompressorunitsfortheproject.Thecompressorisdrivenbyelectricmotorengine.Eachcompressorskidincludes,butnotbelimittedto,packagedengine/reciprocatingcompressor,packagedautomaticcontrolinstrumentationsystem,lubeoilsystem,processgassystem,coolingsystem,controlsystem,gearboifequire,skid,sparepartsanddocuments.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第11頁(yè)共97頁(yè)2動(dòng)。每個(gè)壓縮機(jī)橇包含但不限于：成套的電動(dòng)機(jī)/往復(fù)式壓縮機(jī)組和配套自動(dòng)掌握儀表系統(tǒng)、潤(rùn)滑油系統(tǒng)、工藝氣系統(tǒng)、冷卻系統(tǒng)、掌握系統(tǒng)、變速箱〔假設(shè)需要〕、底橇、涂漆、備品備件和資料。Compressor,gasengineandaccessoriesshallbemountedonasingleskidandtobetransportedasasingleunit,aircoolershallbeshippedindividually.壓縮機(jī)、電動(dòng)機(jī)及橇上附件應(yīng)整體運(yùn)輸，冷卻器橇單獨(dú)運(yùn)輸。Thevendorshallsupplytemporaryconetypesuctionstrainerandpipelineatcompressorinlet,compressorsuctionblockvalve(pneumatic),dischargeblockvalve(pneumatic),dischargeblowdownvalve,reliefvalve, dischargecheckvalve,eachstagesuction/dischargepulsationdrums,inletscrubbers,cooler,wasteoiltank,lubricationsystem,start/unloadsystem,controlpanelandit’swiringtothemainskid,pipingonskid,instrumentsandheattracingonskid,tools,sparepartsandothercomponentsnotmentionedbythebuyerbutnecessarytosatisfythefunctionalrequirementsoftheequipment.ThevendorshallsupplytheunitsaccordingtotheP&IDacceptedbythebuyerandthecontractandsupplyprimarilychargedmaterialsduringtestrun.Thevendorshallsupplycompanionflanges,gaskets,nutsandboltsforallflangedconnectiontotheextendoutsideofthebuyer’ssystem. Thevendorshallsupplythenecessarysteeloperatingplatform.Whentheplatformisinstalledinsite,itshallbeintegratedandgoodlookingwithoutblockingtheoperationofvalves.Alsofoundationanchorboltshallbeprovidedbyvendor,andconsignedthreemonthsaheadofschedule.供貨商應(yīng)當(dāng)供給壓縮機(jī)進(jìn)口臨時(shí)過(guò)濾器及管段，進(jìn)出口切斷閥〔氣動(dòng)〕、進(jìn)出口放空閥、安全閥、出口單向閥、脈動(dòng)緩沖罐、進(jìn)口緩沖罐、冷卻器、污油罐、潤(rùn)滑油系統(tǒng)、機(jī)組啟動(dòng)卸載系統(tǒng)、掌握盤及其與主橇接線、配電箱及其自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第12頁(yè)共97頁(yè)與主橇接線、橇上配管、儀表及伴熱保溫、工具、備件及以上買方未提及的為P&ID及合同供貨，并供給試運(yùn)行期間一次性充裝的物品。全部與橇塊連接的工藝管道和儀表電氣配管均接至壓縮機(jī)正前方的橇邊，供給用戶接口處的配對(duì)法蘭、螺栓、螺母和墊片。供給必要的橇上供操作和維護(hù)的操作鋼平臺(tái)。現(xiàn)場(chǎng)安裝后，鋼平臺(tái)要保持完整、美觀并不得占用橇體閥門安裝、操作空間。供給底橇地腳螺栓，并提前三個(gè)月發(fā)貨。Pulsationandmechanicalstudy–inaccordancewithAPI-618approach3.脈動(dòng)和機(jī)械振動(dòng)爭(zhēng)論，按API-6183種方式。Unitsshopinspectionandtestingwithinspectionandtestreports.機(jī)組車間檢驗(yàn)和試驗(yàn)、并供給檢驗(yàn)和試驗(yàn)報(bào)告。Sparepartsforunitsinstallation,startupandfor2yearsnormaloperation.機(jī)組安裝、開(kāi)工和兩年運(yùn)行所需備品備件。Specialtoolsforunitsinstallationandmaintenance.保證機(jī)組安裝檢修用的專用工具。Paintforstandardonshoreapplication,exportcrating.標(biāo)準(zhǔn)陸上涂漆、包裝。Scopeofsupply供貨邊界Processgasinlet:skidedge.工藝氣入口：橇邊。Processgasoutlet:skidedge.工藝氣出口：橇邊。Vents:Manifoldedtoskidedge.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

技術(shù)規(guī)格書(shū)

文件號(hào)：第13頁(yè)共97頁(yè)Instrumentair:Manifoldedtoskidedge.儀表風(fēng)：通過(guò)匯管接至橇邊。Drain:Manifoldedtoskidedge.排污：通過(guò)匯管接至橇邊。Motor,Electricalequipment:supplytojunctionbox(includingthejunctionbox).電動(dòng)機(jī)、電氣設(shè)備：供貨至接線盒(包括接線盒)。Skidmountedinstrumentsconnecttocontrolpanel.橇上儀表接線至掌握盤。Lubesystem:supplylubeoillinetoskidedge.潤(rùn)滑油補(bǔ)油線接至橇邊。Theinterconnectionlinebetweenmainskidandaircooler:donebyvendor2.9.9主橇與空冷器之間的配管由賣方負(fù)責(zé)。Reliabilityindex牢靠性指標(biāo)Theequipmentannualcontinuousoperabilityshallbegreaterthan6000hours.6000小時(shí)。Theequipmentincludingauxiliariesshallbedesignedandconstructedforaminimumservicelifeof20years,overhaulperiodofcompressorsandenginesshallbegreaterthan40000hours.2.10.2設(shè)計(jì)和制造上述設(shè)備及其附件時(shí)，供貨商應(yīng)當(dāng)保證：機(jī)組最低運(yùn)行壽命2040000小時(shí)。Thelubeoilcontainedinthecompressordischargegasshallnotexceed自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第14頁(yè)共97頁(yè)1ppm(wt).Themaximumallowablepistonspeedshallbe300m/min.2.11注入地層(壓縮機(jī)組橇塊邊出口)自然氣所含潤(rùn)滑油量不超過(guò)1ppm(wt)?；?00m/min。3Codes,StandardsandUnits3標(biāo)準(zhǔn)、標(biāo)準(zhǔn)和單位Thelatesteditionofthestandardsshallbeusedduringdesignandfabrication,includingaccessories.設(shè)計(jì)和制造過(guò)程中應(yīng)遵循以下標(biāo)準(zhǔn)的最版本，包括附件。APISpec11PSpecificationforReciprocatingCompressorforOilandGasProductionServicesAPISpec11P油氣生產(chǎn)配套用往復(fù)式壓縮機(jī)組APIstd618ReciprocatingCompressorsforPetroleum,Chemical,andGasIndustryServicesAPIstd618 應(yīng)用于石油、化工和自然氣工業(yè)的往復(fù)式壓縮機(jī)API RP500 Classification of Locations for Electrical Installations PetroleumFacilitiesAPIRP500石油場(chǎng)所用電氣安裝區(qū)域分級(jí)API526FlangedSteelSafety-ReliefValvesAPI526 鋼法蘭安全閥API607,API6FAfiretestofthevalveAPI607,API6FA閥門防火試驗(yàn)要求APIRP-551ProcesssurveyinstrumentAPIRP-551工藝測(cè)量?jī)x表APIRP-554Useandcontrolofprocessinstrument自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第15頁(yè)共97頁(yè)APIRP-554工藝儀表使用及掌握TEMAStandardsofTubularExchangerManufacturesAssociationTEMA管殼式換熱器協(xié)會(huì)標(biāo)準(zhǔn)ASMEⅡBoilerandPressureVesselCodenondestructiveASMEⅡ鍋爐和壓力容器標(biāo)準(zhǔn)ASMEⅧPressurevesselsASMEⅧ壓力容器ASMEⅨWeldingandBrazingQualificationsASMEⅨ焊接及釬焊評(píng)定標(biāo)準(zhǔn)ASMEB1.20.1PipeThreads,GeneralPurposeASMEB1.20.1一般管螺紋ASMEB16.5PipeflangesandFlangedFittingsASMEB16.5管法蘭和帶法蘭的管件ASMEB31.3ChemicalPlantandPetroleumRefineryPipingASMEB31.3化工廠和煉油廠用配管SA-S20 Specification Forms for Process Measurement & ControlInstruments,PrimaryElements&ControlValvesISA-S20工藝測(cè)量、主要掌握儀器部件和掌握閥的技術(shù)規(guī)格IEC-61508〔Part1〕FunctionalsafetyofE/E/PEsafety-relatedsystemsIEC-61508〔Part1〕電器/電子/相關(guān)的可編程序電子安全系統(tǒng)的安全功能一般要求NACEMR0175SulfideStressCrackingResistant-MetallicMaterialforOilfieldEquipmentNACEMR0175油田設(shè)備用抗硫化應(yīng)力開(kāi)裂材料自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第16頁(yè)共97頁(yè)OSHA29CodeofFederalRegulationsSection1910.1001OSHA美國(guó)安全部職業(yè)安全和衛(wèi)生標(biāo)準(zhǔn)ChinaPressureVesselQualityLicense中國(guó)國(guó)家質(zhì)量技術(shù)監(jiān)視局頒發(fā)的壓力容器制造許可證IEC-60034 ElectricrotatingmachineIEC-60034 旋轉(zhuǎn)電機(jī)IEC-61010Safetyrequirementsforelectricalequipmentformeasurement,control,andlaboratoryuseIEC-61010 測(cè)量、掌握和試驗(yàn)室用電氣設(shè)備的安全要求IEC-60079 ElectricalequipmentforexplosivegasatmosphereIEC-60079 爆炸性氣體環(huán)境用電氣設(shè)備IEC-61000 Electromagneticcompatibility,EMCIEC-61000 電磁兼容性(EMC)IEC-60751IndustrialplatiniumresistancethermometersensorsIEC-60751工業(yè)鉑電阻溫度計(jì)傳感器ISO1680:1999Acoustics-TestcodeforthemeasurementofairbornenoiseemittedbyrotatingelectricalmachinesISO1680:1999聲學(xué)測(cè)定旋轉(zhuǎn)電機(jī)放射的空氣聲的試驗(yàn)規(guī)程ISO216:1975Writingpaperandcertainclassesofprintedmatter-Trimmedsizes-AandBseriesISO216:1975A和B系列ISO1940Mechanicalvibration-BalancequalityrequirementsofrigidrotorsISO1940機(jī)械振動(dòng)剛性轉(zhuǎn)子的平衡質(zhì)量要求GB/T1993-1993Coolingmethodsforrotatingelectricalmachines自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第17頁(yè)共97頁(yè)GB/T1993-1993旋轉(zhuǎn)電機(jī)冷卻方法GB/T4942.1-2023Classificationofdegreesofprotectionprovidedbyenclosuresforrotatingmachines(IPcode)GB/T4942.1-2023旋轉(zhuǎn)電機(jī)外殼防護(hù)分級(jí)(IP代碼)GB50058-1992SpecificationsforthedesignofelectricsystemsinplaceswithexplosionandfireGB50058-1992爆炸和火災(zāi)危急環(huán)境電力裝置設(shè)計(jì)標(biāo)準(zhǔn)GB3836ElectricalapparatusforexplosivegasatmopheresGB3836爆炸性氣體環(huán)境用電氣設(shè)備GB10068-2023Mechanicalvibrationofcertainmachineswithshagtheights56mmandhigher-Measurement,evaluationandlimitsofvibrationGB10068-202356mm評(píng)定及限值GB755-2023Rotatingelectricalmachines-RatingandperformanceGB755-2023旋轉(zhuǎn)電機(jī)定額和性能GB150-1988PressurevesselswithsteelGB150-1988鋼制壓力容器Forcompressors,APISpec11PorAPISpec618(thelastestversion)shallgovern壓縮機(jī)承受APISpec-11P或API-618標(biāo)準(zhǔn)ForPackagingand,auxiliarydeviceinstallation,APISpec11Pshallbegovern.關(guān)心系統(tǒng)配套承受APISpec11P標(biāo)準(zhǔn)自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

技術(shù)規(guī)格書(shū)SiteConditions4現(xiàn)場(chǎng)條件

文件號(hào)：第18頁(yè)共97頁(yè)Siteconditions環(huán)境條件Climateconditions氣象條件1〕Meanannualatmospherepressure〔kPa〕101.571〕年平均大氣壓力〔kPa〕101.572〕Monthlyaveragehightemperature〔℃〕28.72〕月平均最高溫度〔℃〕：28.73〕Monthlyaveragelowtemperature〔℃〕4.13〕月平均最低溫度〔℃〕：4.14〕Maximumextremetemperature〔℃〕404〕極端最高溫度〔℃〕：405〕Minimumextremetemperature〔℃〕-6.55〕極端最低溫度〔℃〕：-6.56〕Relativehumidity(%)6〕相對(duì)濕度〔%〕Summeraveragehumidity(averagehottestmonth)79%累年夏季最大月平均相對(duì)濕度：79%Winteraveragehumidity(averagecoldestmonth)76%累年冬季最大月平均相對(duì)濕度：76%7〕Maximumfrozenearthdepth〔cm〕5自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第19頁(yè)共97頁(yè)7〕最大凍土深度〔cm〕： 5Earthquakeintensity Level74.1.2地震烈度： 7度Utilities公用工程條件Powersupply供電Mainpower 10kV(-10%~10%),inaccordancewithGB5005250Hz(-1%~1%),3Phase主電源 10kV〔偏差：-10%~10%〕符合GB50055規(guī)定50Hz(偏差：-1%~1%)，三相Auxiliarypower 380/220V(-10%~10%),50Hz,3Phase/1Phase關(guān)心電源 380/220V〔偏差：-10%~10%〕，50Hz，三相/單相Instrumentpowersupply 220V(-10%~10%),50Hz,1Phase儀表供電 220V〔偏差：-10%~10%〕，50Hz，單相Instrumentair儀表風(fēng)Pressure:0.5~0.8MPa(G)4.2.2.1壓力：0.5~0.8MPa(G)Dewpoint:-17℃4.2.2.2露點(diǎn)溫度：-17℃Blowdownsystembackpressure:0.1MPa(G)放空管背壓：0.1MPa(G)Siteofcompressorinstallation自然氣管道工程有限公司ChinaPetroleumPipelineEngineering壓縮機(jī)組安裝地點(diǎn)

技術(shù)規(guī)格書(shū)

文件號(hào)：第20頁(yè)共97頁(yè)Indoor Withoutheating壓縮機(jī)封閉罩棚 無(wú)采暖Hazardousareaclassification4.4爆炸性氣體環(huán)境劃分IECstandards,Zone2,GroupIIB,combustiontemperature135～200℃(T4)(EXdⅡBT4)按IEC標(biāo)準(zhǔn)，2區(qū)，ⅡB135～200℃(T4)(EXdⅡBT4)NECstandards,Class1 GroupD DivisionⅡ按NEC標(biāo)準(zhǔn)，1類，Ⅱ區(qū)，D組ReciprocatingCompressors5往復(fù)式壓縮機(jī)5.1General總則ThereciprocatingcompressorshallbedesignedinaccordancewithAPI618.ItshallbesuppliedbytheVendoranddrivenbyabove-mentionedelectricmotorengine.Itshallbedesignedfromthepointofstability,firmnessandreliability.往復(fù)式壓縮機(jī)應(yīng)依據(jù)API618進(jìn)展設(shè)計(jì)，往復(fù)式壓縮機(jī)由承包商供給，壓縮機(jī)應(yīng)由電動(dòng)機(jī)驅(qū)動(dòng)，往復(fù)式壓縮機(jī)的設(shè)計(jì)應(yīng)從穩(wěn)定性、結(jié)實(shí)和牢靠的角度動(dòng)身。Eachreciprocatingcompressorshouldincludegascylinder,gearbox(ifrequired),coupling,pulsationandvibrationcontrolsystem,lubeoilsystem,coolingsystem,aircoolerandaccessorydevices.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第21頁(yè)共97頁(yè)每套往復(fù)式壓縮機(jī)系統(tǒng)包括：氣缸、變速箱(假設(shè)需要)、聯(lián)軸節(jié)、脈動(dòng)和振動(dòng)掌握裝置、潤(rùn)滑油系統(tǒng)、冷卻系統(tǒng)、空冷器及配套設(shè)施等。Compressorshouldbehorizontal,withbalancedopposedcylinders,theframeshallbewaterproofanddustproof.壓縮機(jī)組應(yīng)當(dāng)為對(duì)稱平衡式多缸氣體壓縮機(jī)，并選用對(duì)稱平衡，防潮、防塵機(jī)身。Thecompressorshallbeeasyforinspection,assemblyandreplacementofitscomponents.壓縮機(jī)的設(shè)計(jì)應(yīng)能便利于部件的檢查、組裝以及更換。Anexplosionreliefdoorisequippedoncompressorframe.機(jī)身裝備防爆門。Compressormainbearingshallbepressurelubricated.EachbearingshallbeequippedwithRTD(Pt.100ohm@0oC)RTD鉑熱電阻(0100歐姆)。EachcylinderpackagingshallbeequippedwithRTD(Pt.100ohm@0oC)填料函承受RTD鉑熱電阻(0100歐姆)。MetrixvibrationprobesMetrix振動(dòng)探頭Compressorunitsshallbeoperatebetween75-100%oftheunitsdesignspeed，thespeedofelectricmotorisfixed.75％到100%定值。Thecalculatedrodloadunderallworkingcasesshallnotbegreaterthan85%ofthemaximumallowablerodloadofthecompressor(basedonexperienceandsafe自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第22頁(yè)共97頁(yè)operation).RodloaddefinitionandoverloadingshallbeinaccordancewithAPI-618.計(jì)算各工況下活塞桿負(fù)荷，在任何操作工況下，最大活塞桿負(fù)荷小于最85%。(基于閱歷、安全操作)活塞桿負(fù)荷定義和超負(fù)荷力量API-618。Forallspecifiedoperatingloadconditions,theaxialcomponentofthecombinedrodloadingshallreverseenoughtoassureadequatelubricationbetweenthecrossheadpinandbushingduringeachcompleteturnofthecrankshaft.計(jì)算各工況反向角，要求反向角足夠大，保證十字頭銷及其襯套之間充分潤(rùn)滑。Thevendorshallsupplyastart-upbypass(manual/automatic)startingatthefinaldischargeandterminatingatthesuctionscrubber.供貨商應(yīng)當(dāng)供給一個(gè)帶手動(dòng)閥的自動(dòng)啟動(dòng)旁通，啟動(dòng)旁通起自末級(jí)出口，終至入口緩沖罐。ThevendorshallpayattentiontothecontentofCO andwaterinprocessgas2inthedesignofthecompressorunits.Thechoiceofmaterialshallmeettheprocessrequirements.ThevendorshallfollowAPI-11PforCO contentsintheprocessgas.2Ifthereareoptionstomeetthetechnicalrequirement,theyshallbeofferedforbuyer’schoice.CO酸性氣體和水含量，確保所使用的材料能2適應(yīng)工藝要求。對(duì)工藝氣中CO2

，設(shè)計(jì)和裝備按API-11P。假設(shè)技術(shù)上存在防腐的各種選擇項(xiàng)，列出清單供用戶選擇。Exceptfortemperatureandpressuremeatuses,alltheprocessgasmeatuses(includelevelgaugesonthepulsationvessels)areflangesconnection.除測(cè)溫順測(cè)壓接口外，全部工藝氣接口〔包括緩沖罐上的液位儀表接口〕自然氣管道工程有限公司ChinaPetroleumPipelineEngineering均為法蘭連接。

技術(shù)規(guī)格書(shū)

文件號(hào)：第23頁(yè)共97頁(yè)Groundingtie-inshallbeprovidedforcompressorunits.壓縮機(jī)橇塊上應(yīng)供給接地線接頭。ThevendorshallprovideSafetyQualityLicensingCertificateformanufacturingofpressurevesselsauthorizedbyBoiler&PressureVesselSafetyAdministrationofthePeople’sRepublic.ofChina供貨商供給的壓力容器必需擁有中國(guó)國(guó)家壓力容器安全質(zhì)量許可證。Compressorunitsoutlettemperaturefromtheaftercoolershouldbelow70℃.70℃。Expectednoiselevelshallbelessthan85dBAmeasuredat1meterfromthemachineinfreefield.5.1.18壓縮機(jī)組及連接收線任何一米位置處的噪音不應(yīng)超過(guò)85dBA。Gascylinder壓縮機(jī)氣缸Horizontaldoubleactingcylinders.臥式雙作用氣缸。Distancepiece隔距塊API-11PTypeIIorAPI-618TypeIVdistancepieceshallbeused.CylinderpressureratingshallbeinaccordancewithAPI-618.承受API11PII型或API618IV型隔距塊。氣缸壓力等級(jí)的選型執(zhí)行API-618。Themaximumdischargetemperatureshallnotexceed149℃(API-11P).Eachcylindershallhaveitstemperaturemeasureforthispurpose.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第24頁(yè)共97頁(yè)149℃(API-11P)。每個(gè)氣缸應(yīng)有特地的用于此用途的溫度測(cè)量點(diǎn)。Pistonsshallbemanufacturedwithnon-aluminummaterial.Pistonringsshallbenon-metal.承受非鋁材質(zhì)活塞和非金屬活塞環(huán)。Packingcasesshallbeprovidedwithacommonventanddrainbelowthepistonrodtubetotheoutsideofthedistancepiece.Theseparatordeviceandawasteoiltankshallbeprovided供貨商應(yīng)將隔距塊上放空、排污、清掃等配管聯(lián)在一起接至橇邊，并應(yīng)設(shè)有氣液分別設(shè)施，并為分別設(shè)施供給一個(gè)廢油罐。Thecylindersshallbeequippedwithclearanceadjustmentdevicesaccordingcompressorvolumeadjustmentrange.依據(jù)流量調(diào)整范圍為氣缸配備可調(diào)余隙腔。Thecylindersshallbeequippedwithpneumaticunloadingdevicesaccordingcompressorvolumeadjustmentrange.5.2.7依據(jù)流量調(diào)整范圍為氣缸配備氣動(dòng)卸荷裝置。Customerwillnotacceptthenewmodelcylinderthathasn’tbeenusedattheexistentcompressor.供貨商供給的壓縮機(jī)應(yīng)選用定型的且在已有站場(chǎng)經(jīng)使用驗(yàn)證過(guò)的氣缸。PulsationandVibrationControl脈動(dòng)抑制裝置PerformedaccordingtoAPI618part3.9designapproach3.Pulsationandvibrationstudyreportisneeded.Thestudycoversstationpipingforcompressorparalleloperation.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第25頁(yè)共97頁(yè)依據(jù)APIstd618應(yīng)考慮多臺(tái)壓縮機(jī)組并聯(lián)操作及機(jī)組橇外工藝配管。PossibleextracostresultedfrompulsationstudyshallbebornebyVendor.5.4.2脈動(dòng)分析后可能引起的費(fèi)用增加由供貨商擔(dān)當(dāng)。LubeOilSystem潤(rùn)滑系統(tǒng)Thevendor shallfurnishacompletepressurizelubricationsystemwithlubricationprotectionandshutdownsystem,including:Lubeoilrecruittankwithkeeper,canfeedoilautomatically；Mainpumpoflubeoil;Compressorpre-lubricateoilpumpshallbeprovideforeachunits,thepumpisdrivenbyelectricmotor(380V/3Ph/50HzAC).供貨商應(yīng)當(dāng)供給一套完整強(qiáng)制潤(rùn)滑系統(tǒng)和潤(rùn)滑油故障報(bào)警及停車系統(tǒng)。其中包括：潤(rùn)滑油補(bǔ)充罐及其支撐構(gòu)造，可實(shí)現(xiàn)自動(dòng)補(bǔ)油；主潤(rùn)滑油泵；(380V/三相/50Hz溝通電供電)。Thecylinderpressurizedlubricationsystemisablockdistributionlubricationsystemsincludealubemeter,faultindicators. Theframeoilsystemshallbefurnishedwithanoil-filteranddifferentialpressureindicationacrosstheoilfilter.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第26頁(yè)共97頁(yè)潤(rùn)滑系統(tǒng)承受一個(gè)安排器機(jī)械潤(rùn)滑系統(tǒng)，并安裝有機(jī)油表和故障指示器，潤(rùn)滑油過(guò)濾器，油壓力調(diào)整閥溢流閥等閥門并配差壓計(jì)。Thevensdorshallprovidealubricatorheaterwithtemperaturecontrolforthecyclinderlubbricatingoil.Anoilmake-uptankwithlevelgaugeshallbefurnished.氣缸潤(rùn)滑油應(yīng)配備可控溫的電加熱器，潤(rùn)滑油儲(chǔ)罐應(yīng)裝有液位計(jì)。Eachunithasitsowncylinderoilmake-uptank.Thetanksizeshallbeadequatefor10dayscontinuousoperation.TheBuyerwillinstallastationmainoiltankthatfeedsoiltotheskidmountedoilmake-uptankoneachcompressorunits.Duringoilfeedingtoskidmountedoiltank,pressuredairwillbeusedtopumpoiltotheskidmake-uptank.Themainoiltankwillfeedoilfortheskidmountedoilmake-uptankof3compressorsunites.TheVendorisrequiredtofurnishtheskidmountedtankwiththevalvedconnection.TheVendorisalsorequiredtofurnishthedesignoftheoilmake-uptankanditsaccessories.10天連續(xù)工作。為每臺(tái)機(jī)組潤(rùn)滑油補(bǔ)油罐補(bǔ)油的潤(rùn)滑油儲(chǔ)罐由用戶供給，壓力供油，儀表風(fēng)充壓，3臺(tái)壓縮機(jī)共用。供貨商為每臺(tái)壓縮機(jī)潤(rùn)滑油補(bǔ)油罐供給帶閥門的接口，并供給潤(rùn)滑油儲(chǔ)罐的技術(shù)要求。Thecompressor’scrankcaseoilelectricheatershallbeprovidedwithautotemperaturecontrol.供貨商應(yīng)為壓縮機(jī)機(jī)身油供給帶溫控器的自動(dòng)電加熱器。The materialofalllubeoilpipelineandfittingsshallbeASTMA312,316Lstainlesssteel.全部潤(rùn)滑油管線管件材質(zhì)均為ASTMA312，316L不銹鋼。Fullflowlubeoilfiltrationshallbeprovidedwithlessthan10mfilters.自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第27頁(yè)共97頁(yè)10m的過(guò)濾器。Lubricatoroillevelcontrol5.5.8注油器油位掌握器Coolingsystem冷卻系統(tǒng)TheVendorshalldecidewhetherwatercooledcylindersareneeded.Ifneeded,acompletecompressorcylinderjacketcoolingsystemshallbeprovided.供貨商依據(jù)自己的閱歷打算是否配備壓縮機(jī)氣缸夾套冷卻系統(tǒng)。如需要配備，則供貨商應(yīng)供給一套完整的氣缸夾套冷卻系統(tǒng)。Waterflowindicatorsarerequiredforeachcylinderwhenwatercooledcylinderisused.5.6.2可視流量和溫度指示器。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第28頁(yè)共97頁(yè)6.1Electricmotorengine電動(dòng)機(jī)Summary概述

ElectricMotorEngine6電動(dòng)機(jī)Theelectricalmotormanufacturingshallfollowthegeneralcode:IEC60034rotatingmotor.電機(jī)制造應(yīng)遵循通用標(biāo)準(zhǔn)：IEC60034旋轉(zhuǎn)電機(jī)。Forallinsulatingmaterials,theinsulationclassisF.Formoredetails,pleaseseetheIEC60034-18.Forallpartsofmotorwinding,thesuppliershallprovidetheratedpowerofmotoraspertheClass-Btemperaturerise.全部的絕緣材料應(yīng)不低于F級(jí)，在各種運(yùn)行工況下的溫升不應(yīng)超過(guò)B級(jí)溫IEC60034-18B級(jí)溫升提出電機(jī)的額定功率。Itshallespeciallypayattentiontotherunningtemperatureofmotorwhichcannotexceedtheallowedmaximumtemperatureofinsulatingmaterialwhenitisinstalledatthelocationwithexplosiveandfirehazard.應(yīng)特別考慮安裝在有火災(zāi)和爆炸性危急場(chǎng)所時(shí)，電動(dòng)機(jī)運(yùn)行溫度不能超過(guò)其絕緣材料所容許的最高溫度。Therequirementsforratedpowerandrotatingspeedaswellaspowerfactorofmotorarespecifiedinthedatasheet.對(duì)電機(jī)額定功率、轉(zhuǎn)速、功率因數(shù)的要求在數(shù)據(jù)表中規(guī)定。自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第29頁(yè)共97頁(yè)Measurementofbearingtemperature軸承溫度的測(cè)量RTDsisusedtomeasurethetemperatureriseofbearingitisnomorethan55Kattheendofheatrun.承受RTDs55K。Fortheslidingbearingbymeansofforcedlubrication,thetemperatureriseoflubricatingoilisnotmorethan28Kundertheconditionofminimumallowablelubricatingoilflowattheendofheatrun.Inanycases,thetemperatureoflubricatingoilcannotbemorethan82°C(API617,rev.6,1995).Forthebearingbymeansofoil-ringlubrication,thetemperatureoflubricatingoilboxcannotbemorethan82°C(API610,rev.8,1995).對(duì)于強(qiáng)迫潤(rùn)滑方式的滑動(dòng)軸承，在熱試車末期最小允許潤(rùn)滑油流量條件下，28K82°C(API617,6版,1995)。對(duì)于油環(huán)潤(rùn)滑的軸承，潤(rùn)滑油箱的溫度不能超過(guò)82°C(API610,8版，1995)。Transientair-gaptorque瞬態(tài)氣隙轉(zhuǎn)矩Forallmotors,theendsupportforwindingshouldbearthe3-phaseshort-circuitscurrentandthesystemshallbereconnectedwhenthephaseiscompletelyopposite.Theshaftandvalidcoresystemshallbearthe2-phaseshortcircuit.全部電動(dòng)機(jī)的繞組端部支撐應(yīng)能承受三相短路電流和在完全反相時(shí)的系統(tǒng)重接。它們的軸和有效鐵芯系統(tǒng)應(yīng)能承受兩相短路。Thesuppliershallensurethattheshaftandvalidcoresystemissuitablefor自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第30頁(yè)共97頁(yè)reconnectionwhenthesystemislocatedatphasedifferenceof120° afterobtainingtheimpedancevalueofpowersupplysystem.供貨商在得到供電系統(tǒng)阻抗值的狀況下，應(yīng)確保軸和有效鐵芯系統(tǒng)適合于120°相位差時(shí)重接入。Noisesuppression噪聲抑制Forthenoisesuppression,theISO1680-2requirementandfollowingconditionsshallbemet.噪聲抑制應(yīng)滿足ISO1680-2要求及以下條件。Forthenoisewithtonerangecompositiongeneratedbythemotor,themaximumsoundpressureshallbe85dB(A)orlessthantheabovespecifiedvalueorvaluespecifiedinthebiddingdocument.值或在招標(biāo)文件中規(guī)定的值?！oiseabatement·噪音限制ThetestiscarriedoutasperISO1680-2standard.Thesoundpressurelevelofmotorinfullloadintheworkingzoneshallnotexceed85dB(A).按ISO1680-2標(biāo)準(zhǔn)進(jìn)展測(cè)試，在工作區(qū)內(nèi)電動(dòng)機(jī)滿負(fù)載時(shí)的聲壓水平不應(yīng)85dB(A)?！oiseelimination·噪音消退First,thedesignofmotorshallmeettherequirementofmaximumnoiseabatementratherthanthecompensationmeasure.Ifnot,thesuppliershallsubmitthe自然氣管道工程有限公司ChinaPetroleumPipelineEngineering

文件號(hào)：第31頁(yè)共97頁(yè)compensationmeasuretotheownerforapproval.首先應(yīng)從電動(dòng)機(jī)本體設(shè)計(jì)上滿足最大噪音限制的要求，而不是補(bǔ)償措施。假設(shè)無(wú)法實(shí)現(xiàn)，供貨商應(yīng)提交補(bǔ)償?shù)拇胧?，并?bào)業(yè)主批準(zhǔn)。Iftheinternalacousticalmaterialmustbeused,thefixinggasket