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《PrecisionMeasurementTechnology》主講人:趙慧、楊國星TianjinLightIndustryVocationalTechnicalCollegeI
IIIIIIVVVIFundamentalsofCoordinateMeasurementApplicationDimensionalErrorDetectionShapeErrorDetectionDirectionalErrorDetectionPositionalErrorDetectionRunoutErrorDetectionVIICurveandSurfaceDetectionVIIIExtendedContentTaskIII:OperationofCALYPSOSoftwareProjectI:FundamentalsofCoordinateMeasurementTaskIV:CommonMeasurementModesoftheCoordinateMeasuringMachineTaskI:UnderstandingtheCoordinateMeasuringMachineTaskII:UsageRequirementsoftheCoordinateMeasuringMachineTaskII:OperationalRequirementsforCoordinateMeasuringMachines(CMMs)12MainParametersoftheCoordinateMeasuringMachineMainFactorsAffectingMeasurementResults3EnvironmentalRequirementsfortheUseofCoordinateMeasuringMachine4StartupProcedureoftheCoordinateMeasuringMachine5CommonFunctionsoftheControlPanel6ShutdownProcedureoftheCoordinateMeasuringMachine01MainParametersoftheCoordinateMeasuringMachineTaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.1MainParametersoftheCoordinateMeasuringMachine(1)TravelParametersThetravelparametersdescribethemaximumrangeofthemachine'stravel.Forexample,fortheZeissCONTURA7/10/6,themeasuringmachine'stravelrangesalongtheX,Y,andZaxesare700mm,1000mm,and600mm,respectively.TaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.1MainParametersoftheCoordinateMeasuringMachine(2)MainAccuracyParametersoftheEquipmentMaximumAllowableProbeError(PFTU)Forexample,ifthemanufacturerspecifiesaprobeerrorofPFTU=1.7μm,duringacceptance,theprobeerrormustbelessthan1.7μm(refertoISO-10360andthemanufacturer'sequipmentspecificationsforacceptancemethods).MaximumAllowableLengthMeasurementError(EL,MPE)TheformulaforthemaximumallowablelengthmeasurementerrorEL,MPEis:EL,MPE=A+L/KWhere??representsthemeasuredlengthinmm,and??and??areconstants(refertoISO-10360andthemanufacturer'sequipmentspecificationsforacceptancemethods).TaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.1MainParametersoftheCoordinateMeasuringMachineForexample,ifA=2μm,K=400mm/μm,andthelengthL=200mm,thenthemaximumallowableerrorEL,MPE=2μm+200/400μm=2.5μm,ThecalculationofEL,MPEisillustratedinFigure1-2-1.EL,MPE=A+L/K02PrimaryFactorsAffectingMeasurementResultsTaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.2MainFactorsAffectingMeasurementResultsThefactorsinfluencingthemeasurementresultsincludefiveaspects:operator(human),machine(CMM),material(workpiece),method(measurementstrategy),andenvironment.TaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.2MainFactorsAffectingMeasurementResultsCADDraftingManufacturingProcessesMeasuringMachinesandITStandardsQualityManagementStatisticsGeometryMetrologyExcellentCoordinateMeasuringMachineOperators03EnvironmentalRequirementsfortheUseofCoordinateMeasuringMachinesTaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.3EnvironmentalRequirementsfortheUseofCoordinateMeasuringMachinesAsahigh-precisioninspectiondevice,theperformanceofacoordinatemeasuringmachine(CMM)ishighlydependentontheenvironmentalconditions.Theseincludefactorssuchastemperature,humidity,airsupplyquality,guiderailprotectionandcleanliness,vibration,andpowersupply.(1)TemperatureRequirements:Thestandardtemperatureformetrologyis20℃.Thetypicaloperatingtemperaturerangeforcoordinatemeasuringmachinesis18°-22°C.(2)HumidityRequirements:
TherecommendedhumidityrangeforCMMsis40%-60%。ExcessivehumiditycanleadtocondensationontheCMM,causingpartstorust,andmayalsocausethemarblebasetoabsorbmoistureanddeform.Insufficienthumiditymaygeneratestaticelectricity,whichcanaffectelectricalcomponents.(3)AirSupplyQuality:Manycoordinatemeasuringmachinesuseairbearings,requiringcompressedair.Theairsupplymustbecleanandfreefromoil,water,andotherimpurities.Theairpressureshouldalsomeetcertainrequirements,typically6-8bar.(4)GuideRailCleaningandProtection:Itisrecommendedtoregularlycleantheguiderailswithanhydrousalcohol,usinglint-freepaperforone-sidedcleaning.Noobjectsshouldbeplacedontheguiderails,andtheyshouldnotbetouchedbyhand.(5)VibrationInterference:VibrationsintheenvironmentcansignificantlyaffectboththeCMMcomponentsanditsmeasurementaccuracy.Therefore,measurementroomsshouldnotbelocatednearstrongvibrationsourcesorhigh-noiseareas,suchaspunchingmachines,presses,forgingequipment,orpiledrivers.(6)PowerSupplyRequirements:Thevoltageshouldbe220V±10%,Itisrecommendedtouseanuninterruptiblepowersupply(UPS).04StartupProcedureoftheCoordinateMeasuringMachineTaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.4StartupProcedureoftheCoordinateMeasuringMachine05CommonFunctionsoftheControlPanelTaskII–OperationalRequirementsforCoordinateMeasuringMachines(CMMs)2.5CommonFunctions
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