2023年第30周部門工作報(bào)告工藝部報(bào)告人:段紹華一.周KPI統(tǒng)計(jì)序號(hào)績(jī)效指標(biāo)計(jì)算措施目旳值實(shí)際值1單雙面板報(bào)廢率報(bào)廢面積/（單雙面生產(chǎn)面積+報(bào)廢面積）≤1.3%2.250%2多層板報(bào)廢率報(bào)廢面積/（多層板生產(chǎn)面積+報(bào)廢面積）≤2.8%3.795%3ET一次性合格率一次測(cè)試合格數(shù)/測(cè)試總數(shù)≥98%4工藝問題影響交期數(shù)影響交期數(shù)≤4次05人員流失離職人數(shù)≤8%06人員違記人員違記次數(shù)≤1次0二.KPI趨勢(shì)圖1.單雙面板報(bào)廢率(目的:≤1.3%)周期Q1Q2112611271128112911301131報(bào)廢率(%)1.6071.5071.3602.4432.6751.8142.2501.130周單雙面板報(bào)廢排名工序內(nèi)層FQC線路V-CUT圖電阻焊文字ET成型噴錫開料PTHOSP鉆孔報(bào)廢率（%）1.1270.3020.5610.1710.3390.3400.1090.0450.0970.0620.0140.0420.0040.019目旳（%）0.30.010.30.050.230.250.060.010.070.050.010.040.0050.055與目旳報(bào)廢比較（%）0.8270.2920.2610.1210.1090.0900.0490.0350.0270.0120.0040.002-0.001-0.036與上周報(bào)廢比較↑↑↑↑↑↓↑↑↓↑↑↑↓↑名次12345678910111213141.2單雙面板報(bào)廢前五項(xiàng)序號(hào)報(bào)廢缺陷責(zé)任單位報(bào)廢面積（㎡）報(bào)廢率(%)所占百分比(%)1開路內(nèi)層.線路￥14.9300.28912.832少板阻焊￥13.9500.27011.993刮傷各工序￥9.5150.1848.184印油不良二銅.內(nèi)層￥5.8880.1145.065孔小二銅￥4.9880.0964.291.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1單雙面板報(bào)廢率目旳：1.3%實(shí)際：2.250%差額：-0.95%1.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1單雙面板報(bào)廢率目旳：1.3%實(shí)際：2.250%差額：-0.95%1.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1單雙面板報(bào)廢率目旳：1.3%實(shí)際：2.250%差額：-0.95%1.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1單雙面板報(bào)廢率目旳：1.3%實(shí)際：2.250%差額：-0.95%1.4KPI改善趨勢(shì)圖（開路）2.多層板報(bào)廢率(目的:≤2.8%)周期Q1Q2112611271128112911301131報(bào)廢率(%)3.2323.5394.60614.2704.4094.3513.7952.130周多層板報(bào)廢排名工序圖電壓合阻焊線路成型FQC開料ET文字PTHV-CUT鉆孔內(nèi)層報(bào)廢率（%）1.0650.6810.5450.7410.2020.0870.0550.0560.1440.0570.0220.0190.111目旳（%）0.550.250.350.60.10.010.0050.010.110.060.0550.080.41與目旳報(bào)廢比較（%）0.5150.4310.1950.1410.1020.0770.050.0460.034-0.003-0.033-0.061-0.299與上周報(bào)廢比較↑↑↓↓↑↓↑↓↑↑↓↓↓名次123456789101112132.2多層板報(bào)廢前五項(xiàng)序號(hào)報(bào)廢缺陷責(zé)任單位報(bào)廢面積（㎡）報(bào)廢率(%)所占百分比(%)1壓合不良線路.內(nèi)層4.2090.5113.542線細(xì)二銅3.8400.4712.353開路阻焊.二銅3.2190.3910.364銑壞二銅1.6280.205.245刮傷線路.內(nèi)層1.5600.195.022.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1多層板報(bào)廢率目旳：2.8%實(shí)際：3.795%差額：-0.095%2.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化2多層板報(bào)廢率目旳：2.8%實(shí)際：3.795%差額：-0.095%2.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化3多層板報(bào)廢率目旳：2.8%實(shí)際：3.795%差額：-0.095%2.3KPI未達(dá)標(biāo)分析序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化3多層板報(bào)廢率目旳：2.8%實(shí)際：3.795%差額：-0.095%2.42023年少板統(tǒng)計(jì)月份Q1Q2112611271128112911301131入庫(kù)面積（㎡）636819103671185503695974745845報(bào)廢面積（㎡）58.87344.4812.4544.2115.85123.951514.4725報(bào)廢率(%)0.090.040.030.080.080.050.252.530周前十大料號(hào)報(bào)廢排名生產(chǎn)型號(hào)總?cè)雮}(cāng)量報(bào)廢面積報(bào)廢率(%)主要缺陷報(bào)廢面積報(bào)廢率(%)2.630周前十大批次報(bào)廢排名生產(chǎn)型號(hào)訂單號(hào)訂單數(shù)量訂單面積入庫(kù)數(shù)量投料數(shù)量入庫(kù)面積合格率(%)PTH線路工程2.7MRB巡查項(xiàng)目2.8外協(xié)加工報(bào)廢數(shù)據(jù)周期Q1Q2112611271128112911301131報(bào)廢率(%)0.420.510.620.650.370.611.032.8.1外協(xié)加工周報(bào)廢2.9外協(xié)加工報(bào)廢數(shù)據(jù)加工商上村欣溢臺(tái)燿鑫雷三橋正天偉明茂報(bào)廢面積（㎡）39.4181.2551.9132.8701.6709.9600.425外協(xié)加工面積（㎡）755.26776.750244.980743.053730.2685845.000343.276報(bào)廢率（%）4.961.610.770.380.230.170.12加工商鼎宏冠德長(zhǎng)春建滔生益合正億川偉迪成報(bào)廢面積（㎡）2.4810.0840.2750.1230.0050.2760.2170.018外協(xié)加工面積（㎡）2551.355725.752584558455845000報(bào)廢率（%）0.10%0.01%0.00%0.00%0.00%100.00%100.00%100.00%3.030周異常報(bào)廢明細(xì)報(bào)廢缺陷主要料號(hào)報(bào)廢面積（㎡）報(bào)廢率(%)所占百分比(%)責(zé)任單位孔小N2D107L15028A0.R0024.9884.286%4.29%鉆孔少板N2Z055H16586A013.95011.987%11.99%各工序錯(cuò)刀N2B040H08471B14.4943.862%3.86%V-CUT孔銅不足N2Z096E16703A03.9463.391%3.39%二銅V深N2V008L13502B11.2011.032%1.03%V-CUT周期Q1Q211261127112811291130一次性合格率(%)96.5695.6794.5995.7495.294.174.ET一次性合格率(目的:≥98%)序號(hào)未達(dá)標(biāo)項(xiàng)描述PLAN&DO估計(jì)完畢日期實(shí)際完畢日期責(zé)任人CHECKACTION原因分析改善對(duì)策效果確認(rèn)/差別分析挽回計(jì)劃原則化1ET直通率未達(dá)標(biāo)目旳：98%實(shí)際：94.17%差額：-3.83%4.1KPI未達(dá)標(biāo)分析5.工藝問題影響交期數(shù)(目的:≤4款/月)周期Q1Q211261127112811291130113111321133影響交期數(shù)06000006.人員流失率(目的:≤8%)周期Q1Q2112611271128112911301131人員流失14.2821.0410.520000三.特殊板跟進(jìn)日期跟進(jìn)內(nèi)容進(jìn)度及成果完畢時(shí)間四.物料試用日期物料名稱執(zhí)行計(jì)劃進(jìn)度及成果完畢時(shí)間7/18賽普43T網(wǎng)紗靜置二十四小時(shí)后測(cè)張力網(wǎng)版靜置前后張力差了6N，初步試驗(yàn)不合格，待出試用評(píng)估報(bào)告。7/27五.上周工作要點(diǎn)序號(hào)要點(diǎn)事項(xiàng)完畢情況完畢日期