西得樂(lè)的熱定型工藝

SidelHeatSetTechnology

適用于敏感飲料Forsensitivebeverages

主講人：蘭尼先生ConductedbyMr.LudovicLAINE

PET耐熱瓶、無(wú)菌灌裝及ACTISTM等離子工藝與應(yīng)用技術(shù)交流會(huì)

SIDELTECHNICALCONFERENCEONHR-BOTTLE，ASEPTICANDACTISTM

2001年12月4、5日DECELMBER4TH&5TH,2001中國(guó)上海Shanghai,CHINA應(yīng)用領(lǐng)域

Applications適用于包裝各類(lèi)敏感飲料,如Forthepackagingofsensitivedrinkssuchas:果汁 Fruitjuices茶 Teas健康飲料 Isotonicbeverages其它飲料等etc...Titles基本原理 熱定型的基本原理 單輪吹塑工藝 輕體瓶 線性結(jié)晶爐 西得樂(lè)熱灌裝設(shè)備在亞洲的分布情況

西得樂(lè)在亞洲的聯(lián)絡(luò)方法BasicPrincipleHeatSetfundamentalsOnewheelTechnologyLightweightingLinearcrystalovenReferencesinAsiaContactsinAsia基本原理

Basicprinciple主要工藝參數(shù) Mainparameters當(dāng)前的灌裝方式 Currentfillingmethods:非連線熱灌裝 Offlinehotfilling連線吹瓶、灌裝 Integratedblowingandfilling operation熱灌裝瓶的熱應(yīng)力和機(jī)械應(yīng)力 Thermalandmechanicalstressesforhotfilledbottles膨脹,繼而負(fù)壓變形 Inflationthencollapsing局部變形 Localdeformation收縮 Contraction主要工藝參數(shù)

Mainparameters灌裝溫度Fillingtemperature灌裝水平Fillinglevel瓶子的存儲(chǔ)條件(濕度,溫度,時(shí)間等)Bottlestorageconditions(RH,Temperature,time...)瓶子的輸送條件(頂壓,側(cè)壓等)Bottlehandlingconditions(Verticalload,sideload...)隔氧性能O2barrier抗紫外線性能U.V.barrier抗真空性能Vacuumresistance熱定型程度Degreeofheatsetting瓶口的設(shè)計(jì)Neckdesign熱定型的程度Degreeofheatsetting吹瓶機(jī)的產(chǎn)量Bloweroutput瓶子的重量及設(shè) Bottleweight&design與吹瓶及灌裝有關(guān)的工藝參數(shù)PARAMETERSLINKEDTOTHEBLOWINGANDFILLINGOPERATION:具體說(shuō)明SPECIFICATIONS:{{與產(chǎn)品有關(guān)的工藝參數(shù)PARAMETERSLINKEDTOTHEPRODUCT:非連線灌裝Offlinefillingoperation生產(chǎn)參數(shù)

Parameters:產(chǎn)量Output模溫Moldtemperature生產(chǎn)條件ProcessConditions運(yùn)輸Transport灌裝+封蓋Filling+Capping冷卻COOLING碼垛PALLETIZING濕度RH存放時(shí)間Time存放溫度°C垂直負(fù)荷Topload灌裝溫度Fillingtemperature旋蓋鈕力Torque真空Vacuum冷卻時(shí)間Time液面高度Fillinglevel垂直負(fù)荷Verticalload制瓶廠 BOTTLEPRODUCTIONPLANT灌裝廠 BOTTLEFILLINGPLANT濕度 RH存放時(shí)間Time存放溫度°C垂直負(fù)荷Topload連線吹瓶、灌裝

Integratedblowingandfillingoperation灌裝+封蓋Filling+Capping冷卻COOLING碼垛PALLETIZING生產(chǎn)參數(shù)

Parameters:產(chǎn)量Output模溫Moldtemperature生產(chǎn)條件ProcessConditions濕度RH存放時(shí)間Time存放溫度°C灌裝溫度Fillingtemperature旋蓋鈕力Torque真空Vacuum冷卻時(shí)間Time灌裝水平Fillinglevel垂直負(fù)荷Verticalload緩沖區(qū)BUFFER熱灌裝瓶的熱應(yīng)力和機(jī)械應(yīng)力

Thermalandmechanicalstresses

forhotfillbottles灌裝Filling

(70°Cto95°C)傳輸Conveying冷卻Cooling變形(材料變軟)Distortions(materialsoftening)靜壓HydrostaticPressure真空Vacuum封蓋Capping局部變形Localizeddistortions熱灌裝

HotFilling灌裝方式Operatingmethod將液體加熱至一定的溫度，這個(gè)溫度可使液體消毒

Theliquidisraisedtoatemperatureenablingittobesterilized在此溫度下進(jìn)行灌裝(溫度最高可達(dá)92°C)

Thebottleisfilled

atthistemperature(upto92°C)瓶蓋通過(guò)與高溫液體的接觸而進(jìn)行消毒Sterilizationofthecapisobtainedbycontactwiththehotliquid逐步冷卻Gradualcooling特殊的應(yīng)力因素 Specificstressfactors膨脹，繼而負(fù)壓變形 Inflationthencollapsing局部變形Localdeformation收縮Contraction膨脹、繼而負(fù)壓變形

Inflationthencollapsing液體的冷卻及瓶頸部位的氣體導(dǎo)致瓶子內(nèi)部真空壓力 的產(chǎn)生：即通常所說(shuō)的“負(fù)壓變形”現(xiàn)象

Effect

ofinternalvacuumpressureresultingfromthecoolingoftheliquidandtheairintheheadarea:phenomenonknownas“collapsing”溫度的升高及材料的機(jī)械應(yīng)力Riseintemperatureofthematerialcombinedwithmechanicalstress瓶頸部位氣體的膨脹：加劇瓶子的膨脹

Expansionoftheairintheheadarea:increasedinflation

液體對(duì)瓶壁產(chǎn)生靜壓：瓶子膨脹

Hydrostaticpressureexertedbytheliquidonthewalls:bottleinflation

材料變軟，極易變形Materialissoftened,easilydeformed在包裝過(guò)過(guò)程中局局部產(chǎn)生生壓力Stressexertedlocallyduringpackaging局部變形形Localdeformation未經(jīng)拉伸伸的瓶頸頸與高溫溫液體接接觸：材料塑化化，存在在變形的的可能Contactoftheunstretchedneckwiththehotliquid:thematerialbecomesplastic,deformationispossible灌裝后的的瓶子在在仍保持持高溫的的狀態(tài)下下被輸送送：與輸送和和引導(dǎo)設(shè)設(shè)備接觸觸而導(dǎo)致致變形Conveyingofthefilledbottleswhilestillhot:deformationoncontactwiththetransportandguidingequipment由于瓶蓋蓋產(chǎn)生機(jī)機(jī)械應(yīng)力力：存在變形形的風(fēng)險(xiǎn)險(xiǎn)Mechanicalstressexertedbythecap:riskofdeformation材料固有有的特性性導(dǎo)致變變形Deformationresultingfromtheintrinsicpropertiesofthematerial拉伸而導(dǎo)導(dǎo)致的應(yīng)應(yīng)力在高高溫下釋釋放，但但吹瓶之之后材料料中仍存存在殘留留的應(yīng)力力Releaseundertheeffectofheatofthestressfactorscausedbystretchingandwhichremaininthematerialafterblow-molding因材料本本身具有有一種保保持應(yīng)力力較低狀狀態(tài)的天天然傾向向而導(dǎo)致致的變形形Deformationofthematerialwhichnaturallytendstowardsastateinwhichthelevelofstressislowest“記憶””作用“Memory””effect收縮縮ContractionTitles基本原理理熱定型的的基本原原理單輪吹塑塑工藝輕體瓶線性結(jié)晶晶爐西得樂(lè)熱熱灌裝設(shè)設(shè)備在亞亞洲的分分布情況況西得樂(lè)在在亞洲的的聯(lián)絡(luò)方方法BasicPrincipleHeatSetfundamentalsOnewheelTechnologyLightweightingLinearcrystalovenReferencesinAsiaContactsinAsia熱定型的的基本原原理HeatsetfundamentalsPET的熱特性性P.E.T.thermalproperties結(jié)晶度對(duì)對(duì)軟化溫溫度的影影響InfluenceofcrystallinityonTg材料處于于不同狀狀態(tài)時(shí)的的特性Statesproperties結(jié)晶的來(lái)來(lái)源Originofcrystals受熱導(dǎo)致致的結(jié)晶晶Heatinducedcrystallinity拉伸導(dǎo)致致的結(jié)晶晶Straininducedcrystallinity拉伸及受受熱共同同導(dǎo)致的的結(jié)晶Combinedstrain&heatinducedcrystallinity吸濕性的的影響Influenceofmoisturepickup耐熱瓶的的吸濕過(guò)過(guò)程KineticofwaterabsorptioninHRbottles結(jié)晶度對(duì)水水分吸收的的影響Effectofcrystallinityonwaterabsorption應(yīng)力的釋放放Stressrelaxation抑制應(yīng)力的的產(chǎn)生Limitedinducedstress釋放產(chǎn)生的的應(yīng)力Relaxationofinducedstress關(guān)于熱定型型HeatsetansweringPET的受熱特性性PETthermalproperties材料處于不不同狀態(tài)時(shí)時(shí)的特性Statesproperties機(jī)械強(qiáng)度Mechanicalresistance熱穩(wěn)性Thermalstability對(duì)熱十分敏敏感Highsensitivitytoheat:當(dāng)接近軟化化溫度時(shí)，，PET變軟PETsoftenswhenapproachingTg記憶現(xiàn)象：：材料回到到最初的狀狀態(tài)Memoryphenomena:materialreturnstoitsoriginalshape無(wú)序狀態(tài)Amorphousstate結(jié)晶狀態(tài)Crystallinestate導(dǎo)致結(jié)晶的的因素Originofcrystals溫度升高Temperaturerise機(jī)械拉伸Mechanicalstretching球粒結(jié)晶Spheruliticalcrystallization其它因素導(dǎo)導(dǎo)致的結(jié)晶晶Inducedcrystallization7075808590951000102030405060Xc%Tgonset(°C)受熱結(jié)晶HeatCristallisation拉伸+受熱熱Orientation+heat軟化溫度Tg=f(X)軟化溫度與與結(jié)晶度InfluenceofcrystallinitylevelonTg受熱導(dǎo)致的的結(jié)晶HeatinducedcrystallinityR=3m受熱Heat無(wú)序狀PETAmorphouspet不透光結(jié)構(gòu)Nontransparentstructuretovisiblelight球粒結(jié)晶SpherulitePET的雙向拉伸伸：對(duì)分子子結(jié)構(gòu)的影影響Petbi-orientation:effectonmolecularstructure無(wú)序狀PETAmorphouspet結(jié)晶Crystals無(wú)序狀區(qū)域域Amorphousarea拉伸方向Straindirection拉伸方向StraindirectionPET分子鏈的拉拉伸PetchainsOrientation拉伸導(dǎo)致的的結(jié)晶StraininducedCrystallization拉伸及受熱熱共同導(dǎo)致致的結(jié)晶Combinedstrainandheatinducedcrystallinity受熱HEAT拉伸的結(jié)構(gòu)構(gòu)ORIENTEDSTRUCTURE60吸濕性與軟軟化溫度EffectofmoistureabsorptiononTg40%Cristal.無(wú)序狀態(tài)Amorphous27%Cristal.35%Cristal.軟化溫度Tg°C吸濕量Moistureppm耐熱瓶的吸吸濕過(guò)程Kineticofwaterabsorptioninhrbottles(單輪吹塑瓶瓶-可可口可樂(lè)亞亞洲瓶型1wheelbottle-cocaAsiashape)59克-0.44毫毫米厚59g-0.44mmthick結(jié)晶度對(duì)水水分吸收的的影響Effectofcrystallinityonwaterabsorption拉伸吹塑時(shí)時(shí)產(chǎn)生的應(yīng)應(yīng)力，主要要在于Stressesareinducedduringstretchblowmoldinganddependon:瓶坯設(shè)計(jì)Preformdesign拉伸速度Stretchingspeed瓶坯溫度Preformtemperature吹瓶速度Blowingspeed應(yīng)力的釋放放對(duì)于瓶子子合理溫度度下的熱定定型至關(guān)重重要Stressreductionisessentialtoproperheatsettingforhotfillapplication應(yīng)力力的的釋釋放放比比提提高高瓶瓶子子的的結(jié)結(jié)晶晶度度更更為為重重要要Highcrystallinityisnotenoughandevenoflowerimportancethanannealing:應(yīng)力力在在無(wú)無(wú)序序狀狀態(tài)態(tài)區(qū)區(qū)域域被被釋釋放放Stressesarereleasedintheamorphousarea應(yīng)力力的的釋釋放放StressReduction熱定定型型瓶瓶Heatsetbottle無(wú)序序狀狀態(tài)態(tài)材材料料占占有有很很大大比比率率Highrateofamorphousmaterial變形形Distortions材料料熔熔化化Materialmelting內(nèi)部部應(yīng)應(yīng)力力Internalstresses應(yīng)力力的的釋釋放放Stressrelaxation結(jié)晶晶度度提提高高Crystallinityincrease內(nèi)部部應(yīng)應(yīng)力力釋釋放放Internalstressesrelaxation耐熱熱強(qiáng)強(qiáng)度度Heatresistance球粒粒結(jié)結(jié)晶晶Spheruliticalcrystallization+其它它因因素素導(dǎo)導(dǎo)致致的的結(jié)結(jié)晶晶Inducedcrystallization關(guān)于于熱熱定定型型Heatsetanswering95°°C灌裝裝FILLINGAT95°°CTitles基本本原原理理熱定定型型的的基基本本原原理理單輪輪吹吹塑塑工工藝藝輕體體瓶瓶線性性結(jié)結(jié)晶晶爐爐西得得樂(lè)樂(lè)熱熱灌灌裝裝設(shè)設(shè)備備在在亞亞洲洲的的分分布布情情況況西得得樂(lè)樂(lè)在在亞亞洲洲的的聯(lián)聯(lián)絡(luò)絡(luò)方方法法BasicPrincipleHeatSetfundamentalsOnewheelTechnologyLightweightingLinearcrystalovenReferencesinAsiaContactsinAsia單輪輪吹吹塑塑工工藝藝Onewheeltechnology瓶坯坯加加熱熱條條件件Preformheatconditioning瓶子子的的吹吹制制Bottleblowing瓶子子的的設(shè)設(shè)計(jì)計(jì)Bottledesign設(shè)備備的的范范圍圍Equipmentrange瓶坯坯加加熱熱條條件件Preformheatconditioning紅外外加加熱熱爐爐Infraredoven溫度度保保持持一一致致Highconsistencyoftemperatureprofile溫度度十十分分精精確確Highaccuracyoftemperatureprofile溫度度變變化化程程度度Temperaturegradients高效效的的溫溫度度變變化化程程度度Higheffectivetemperaturegradients瓶坯坯的的加加熱熱情情況況Preformheatingprofile通風(fēng)風(fēng)系系統(tǒng)統(tǒng)Ventilationsystem折光光板板Reflectors轉(zhuǎn)子子Spindles空氣氣循循環(huán)環(huán)（（備備選選））Airrecycling(optional)溫度度控控制制Temperaturecontrol吸濕濕Moisturepickup吸濕濕的的過(guò)過(guò)程程Waterabsorptionkinematic瓶坯加加熱的的影響響Influenceofreheat瓶口內(nèi)內(nèi)氣泡泡的產(chǎn)產(chǎn)生Incidenceonfreebubbles對(duì)瓶坯坯強(qiáng)度度的影影響Influenceonstrainhardening結(jié)論ConclusionSBO二代設(shè)設(shè)備標(biāo)標(biāo)準(zhǔn)加加熱爐爐SBOSeries2standardoven標(biāo)準(zhǔn)瓶瓶坯加加熱爐爐具有有高強(qiáng)強(qiáng)度加加熱潛潛能Useofthestandardovenmadepossiblebythehighdegreeofreservepoweravailable線性加加熱爐爐的特特點(diǎn)Linearovenfeatures瓶坯受受熱一一致Reheatconsistency瓶坯受受熱精精確Reheataccuracy紅外加加熱爐爐InfraRedoven溫度保保持一一致HighConsistencyTemperatureProfile獨(dú)特的的加熱熱通道道Uniquelane燈管/瓶坯坯距離離穩(wěn)定定不變變Constantdistancelamp/preform瓶坯在在受熱熱過(guò)程程中始始終自自轉(zhuǎn)Completerotationinmodule閉環(huán)控控制Closeloopcontrol所有瓶瓶坯受受熱過(guò)過(guò)程相相同Samethermalhistoryforallpreforms所有瓶瓶坯溫溫度一一致Sametemperatureforallpreforms所有瓶瓶坯最最初的的受熱熱溫度度相同同Processstartwithallpreformatsametemperature所有瓶瓶坯的的加熱熱過(guò)程程相同同Sameprocessforallpreform溫度十十分精精確HighAccuracyTemperatureProfile高強(qiáng)度度加熱熱潛能能Highpowerreserve-第1加加熱區(qū)區(qū)為3000瓦瓦3000w/Zone1-第2至至9加加熱區(qū)區(qū)為2500瓦瓦2500w/Zone2to9高效加加熱Profilereachedactively分為9個(gè)區(qū)區(qū)域?qū)?duì)瓶坯坯不同同部位位進(jìn)行行加熱熱9zonessplitableprofile瓶坯受受熱部部位熱熱量分分布精精確Highaccuracytemperatureprofile加熱區(qū)區(qū)間距距累進(jìn)進(jìn)式排排列Progressivepitchrack對(duì)各種種坯型型均可可進(jìn)行行優(yōu)化化加熱熱Optimizedlampsdistributionforanytypeofpreforms由能量量控制制加熱熱Powerregulatedlamps根據(jù)瓶瓶坯和和瓶子子的規(guī)規(guī)格進(jìn)進(jìn)行優(yōu)優(yōu)化加加熱Profileoptimizedaccordingtopreformandbottlespecifications溫度的的變化化程度度TemperatureGradients第1步步Phase1第3步步Phase3第4步步Phase4第2步步Phase2整個(gè)過(guò)過(guò)程分分為4個(gè)步步驟Processbrokendowninto4phases有效的的溫度度變化化程度度Gradientsreachedactively溫度變變化程程度控控制工工藝質(zhì)質(zhì)量和和效率率Controlofqualityandefficiencyofprocessregardingtogradients高效的的瓶坯坯加熱熱HighlyEffectiveTemperatureGradients整個(gè)過(guò)過(guò)程分分為4個(gè)步步驟Processbrokeninto4phases熱量穿穿至瓶瓶坯中中心部部分，，瓶坯坯外部部均保保持通通風(fēng)Heatrayspenetratetothecore,exteriorofpreformventilated效率完完全控控制Efficiencyfullycontrolled滲透性加熱HeatpenetrationMidOvenstabilization滲透性加熱Heatpenetration末區(qū)短時(shí)溫控ShortstabilizationGradientsreached溫度開(kāi)始變化Gradientsstart瓶坯加加熱Preformheatingprofile內(nèi)部INSIDE外部OUTSIDE內(nèi)部INSIDE外部OUTSIDE低氣流流量LOWAIRFLOW高氣流流量HIGHAIRFLOW瓶壁BottlewallintextPreformsectionPreformsectioniext通風(fēng)系系統(tǒng)Ventilationsystem風(fēng)扇送送風(fēng)InletFeedingbyTurbines壓力風(fēng)風(fēng)倉(cāng)Overpressurizedchambers風(fēng)量可可調(diào)Regulatedfeeding沿瓶坯坯加熱熱爐裝裝有勻勻速送送風(fēng)口口Uniformventilationspeedalongovenbanks折光板板Reflectors100%折光S2(100%reflection)BodyNeckwithnoreflector1101100-15S2reflectors(100%reflection)121AirSpeed(m/s)T°CexternalT°CT°Cdifference1113114-7INFLUENCEOFREFLECTORSONPREFORMTEMPERATURES(INTERNAL/EXTERNALSKIN)空氣循循環(huán)Airrecycling(備選optional)完全一一體Fullyintegrated有助于對(duì)瓶瓶坯溫度作作細(xì)微調(diào)整整Helptofinetunepreformtemperature自動(dòng)控制AutomaticcontrolSmallrange中等范圍及及大范圍Mediumrange&Bigrange轉(zhuǎn)子Spindles保護(hù)瓶口Neckprotection結(jié)晶和非結(jié)結(jié)晶瓶口均均可與轉(zhuǎn)子子配合工作作Spindlescanacceptbothcrystallizedandamorphousneckfinish在加工非結(jié)結(jié)晶瓶口時(shí)時(shí),由于熱熱定型瓶坯坯加熱爐的的熱量較標(biāo)標(biāo)準(zhǔn)加熱爐爐的熱量大大,會(huì)對(duì)坯坯口產(chǎn)生多多項(xiàng)熱應(yīng)力力.Incaseofanamorphousneckfinish,severalthermalstressesarecausedbythenatureoftheprocess:heat-conditioningismoreintensethaninthestandardprocess轉(zhuǎn)子配有散散熱裝置并并可通風(fēng)Spindlebodiesareequippedwithradiatorsandareventilated改進(jìn)后的散散熱裝置抑抑制了過(guò)量量加熱的風(fēng)風(fēng)險(xiǎn)Theriskofover-heatingislimitedbytheimprovedheatexchange瓶口得到很很好的保護(hù)護(hù)Preventionofanyriseinnecktemperature在瓶坯加熱熱爐的出口口設(shè)有3臺(tái)臺(tái)溫度監(jiān)測(cè)測(cè)儀3temperaturecontrolcamerasonthepreformattheovenoutfeed溫度監(jiān)測(cè)儀儀監(jiān)測(cè)以下下3個(gè)部位位的溫度:支撐環(huán)下下,坯身,坯底Temperaturemeasurementontheneckamorphousneck),onthebodyandthebase監(jiān)測(cè)儀將數(shù)數(shù)據(jù)反饋給給燈管溫度度調(diào)節(jié)裝置置Feedbackonlampcontrolfromtheheatunits溫差在1度度以?xún)?nèi)Processtemperaturecontroltowithinonedegree溫度控制Temperaturecontrol59克瓶坯-4.1毫米厚59gpreform-4.1mmthick瓶坯對(duì)水分分的吸收Waterabsorptioninpreforms22°C濕度50%at22°C-50%RHInfluenceofwateronI.R.absorptionCalorimetricTemp.(°C)Camera600ppm101.8113.21400ppm104.7114.23600ppm106.6113.2瓶坯在同樣樣條件下重重新加熱PreformsreheatedinthesameconditionsTemp.(°C)11028060160010020030040050014003600Moistureabsorption(ppm)Volumeincrease/500ppmpreforms(ml)lubricanteffectextraIRabsorption41克瓶坯-4.1毫米厚41gpreform-4.1mmthick0ppm1400ppm3600ppm吸濕對(duì)氣氣泡的影影響Incidenceofmoisturepick-uponfreeblowbubbles吸濕的結(jié)結(jié)論Conclusiononmoisturepick-up西得樂(lè)的的專(zhuān)門(mén)研研究和取取得的經(jīng)經(jīng)驗(yàn)表明明SpecificstudiescarriedoutbySidelandexperienceareshowing:1000至1500ppm的的濕度甚甚至有助助于1000to1500ppmofmoistureareevenofsomehelpin:瓶坯的重重新加熱熱Preformreheat結(jié)晶Crystallizationkinetics應(yīng)力的釋釋放Stressannealing不能控制制瓶坯的的溫度比比水的潤(rùn)潤(rùn)滑作用用對(duì)瓶坯坯的影響響更為嚴(yán)嚴(yán)重Alackofcontrolinpreformtemperatureisalotworsethanthelubricanteffectofwater瓶坯的性性能只有有在惡劣劣的吸濕濕條件下下放置6個(gè)月后后才會(huì)下下降Preformscharacteristicsareonlydroppingaftera6monthsstorageinbadmoistureconditions良好及合合理的存存儲(chǔ)條件件(FIFO,PE袋等)足足以確保保瓶坯質(zhì)質(zhì)量的一一致Goodandreasonablestorageconditions(FIFO,PEbags,...)areenoughtoensureaconstantpreformquality瓶子的吹吹制Bottleblowing吹塑Blow-molding熱模Hotmolds中央控制制系統(tǒng)/數(shù)數(shù)據(jù)處理理控制系系統(tǒng)(備選)P.C.C.reading/StatisticalProcessControl(option)吹嘴Blownozzle空氣冷卻卻Aircooling標(biāo)準(zhǔn)吹塑塑曲線Standardblowingcurve優(yōu)化的循循環(huán)時(shí)間間Optimizedcycletime溫度控制制Temperaturecontrol多樣性(HR/HPR/CSD)VersatilityHR/HPR/CSD陳化概念念A(yù)gingconcept吹塑塑Blow-moldingSBO二代吹塑塑轉(zhuǎn)輪SBOSeries2blowwheel根據(jù)連續(xù)續(xù)輪轉(zhuǎn)機(jī)機(jī)械運(yùn)動(dòng)動(dòng)原理,將螺線線閥與機(jī)機(jī)械命令令相結(jié)合合Combinationofsolenoidvalvecontrolwithmechanicalcommandandcontrol,basedoncontinuousrotarykinematics吹塑轉(zhuǎn)輪輪的特點(diǎn)點(diǎn)Blowwheelfeatures方型模具具支撐架架適用于于吹制最最大容量量為2升升的耐熱熱瓶，與與CSD模心和方方型模具具兼容（（最高速速度1200瓶瓶/小時(shí)時(shí)/模））SquareGUPMsupto2LHRbottles,CSDshellandsquaremoldcompatible(upto1200bph/mold)圓型模具具支撐架架適用于于吹制最最大容量量為0.6升的的瓶子,與CSD模心兼容容(最最高速度度1530瓶/小時(shí)/模)RoundGUPMsupto0,6Lbottles,CSDshellmoldcompatible(upto1530bph/mold)熱模吹塑塑及空氣氣冷卻Hotmoldsandair-cooling優(yōu)化的輸輸送裝置置和模具具駐留時(shí)時(shí)間Optimizedtransfersandmoldresidencetime熱模Hotmolds模具表面面溫度達(dá)達(dá)135to145°°C（（模溫機(jī)達(dá)達(dá)145至155°C)135to145°Conthemoldsurface(about145to155°°Conheatregulator)溫控的油油管Temperature-controlledoilcircuit帶有安全全關(guān)閉系系統(tǒng)的快快速熱油油連接Quickoilconnectionwithsafetyclosingsystem快速更換（模模具）Easychangeover(shellmold)受熱時(shí)，分子子鏈的結(jié)構(gòu)重重新調(diào)整以達(dá)達(dá)到較低的應(yīng)應(yīng)力水平。Whenheatenergyisadded,thestructureofthemolecularchainsisrearrangedtoreachlowerstresslevels.中央控制系統(tǒng)統(tǒng)（備選））P.C.C.Control(optional)由中央控制系系統(tǒng)集中控制制吹瓶及溫度度Blowing&temperaturecontrolarecentralizedontheP.C.C.吹嘴嘴Blownozzle在吹塑過(guò)程中中，瓶口始終終在罩式吹嘴嘴的保護(hù)之下下而不會(huì)變變形。吹嘴的的兩步式嵌入入使瓶坯取中中定位和安全全脫模效果更更佳。Toavoiddeformation,neckremainsunderisobaricconditionduringblowing.2stepsmovementsallowbettercenteringandholdingduringstripping.空氣冷卻Aircooling空氣冷卻功能能由中央控制制系統(tǒng)激活。。AircoolingisactivatedfromtheP.C.C.確保吹塑過(guò)程程的穩(wěn)定和最最后的收縮。。Insurestabilizationandshrinkageattheendoftheblowingprocess.避免了瓶子的的粘黏現(xiàn)象。。Avoidbottlestickingphenomena.空氣冷卻通過(guò)過(guò)瓶子內(nèi)部的的拉伸桿完成成Stretchrodenablesair-coolinginsidethebottle低壓空氣（10巴）由拉拉伸桿導(dǎo)入Low-pressure(10b)freshairinletthroughthestretchrod拉伸桿上有多多個(gè)冷卻空氣氣排放孔，可可對(duì)關(guān)鍵部位位進(jìn)行局部冷冷卻Rodismultipunchedtolocalizecoolingoncriticalareas空氣冷卻AIRCOOLING排氣EXHAUST主要吹塑MAINBLOW預(yù)吹PREBLOW時(shí)間TIME壓縮空氣P40巴40b單輪工藝典型型的吹塑曲線線TypicalBlowingCurveforOneWheelProcess8~12巴8~12b主要的活動(dòng)Mainmovements:模具開(kāi)合moldopening/closing模具上鎖與解解鎖moldlocking/unlocking吹嘴的上下運(yùn)運(yùn)動(dòng)blownozzleup/down預(yù)吹pre-blow主要吹塑mainblow空氣冷卻aircooling最終的排氣finalexhaust優(yōu)化的循環(huán)時(shí)時(shí)間Optimizedcycletime考慮到最為惡惡劣的灌裝條條件（連線或或非連線），，吹瓶機(jī)可以以進(jìn)行優(yōu)化。。為提高循環(huán)環(huán)用時(shí)，吹瓶瓶速度將降低低，結(jié)晶度增增加，應(yīng)力降降低。Inordertoachievemostseverefillingcondition(inoroff-line),blowmoldingmachinecanbeoptimized.Outputratewillbereducedtoimprovecycletime,increasingcrystallinitylevelandreducingstress.優(yōu)化的機(jī)械運(yùn)動(dòng)optimizedkinematics不同的時(shí)間限定differenttimingSBO一代吹瓶機(jī)series1type不變unchanged為優(yōu)化生產(chǎn)，，拉伸凸輪需需要更換Incaseofoptimization,stretchcamhastobechanged43,30°°272,70°44,00°°0,462,870,4641,80°°18,90°°18,90°°50,30°°0,440,200,200,5336.80°°287.10°36.50°°3.020.390.38182.20°47,90°°1.920,50SBO20標(biāo)準(zhǔn)熱定型設(shè)設(shè)備的用時(shí)表表（950瓶瓶/小時(shí)/模模）TimingchartoftheSBO20standardHR950B/H/M主要吹塑Mainblow空氣冷卻Aircooling最終的排氣Finalexhaust死角Deadangle模具鎖住Moldlocked預(yù)吹Preblow吹嘴降落N(xiāo)ozzledown22,40°°301,10°0,243,170,3830,30°°285,70°44,00°°0,323,010,4626,80°°18,90°°47,90°°18,90°°50,30°°0,280,200,200,5336,50°°197.202.070,50主要吹塑Mainblow空氣冷卻Aircooling最終的排氣Finalexhaust死角Deadangle模具鎖住Moldlocked預(yù)吹Preblow吹嘴降落N(xiāo)ozzledown優(yōu)化的SBO20熱定型設(shè)備的的用時(shí)表（950瓶/小小時(shí)/模）TimingchartoftheSBO20optimizedHR950B/H/M多樣性(HR/CSD/HPR)

VersatilityHR/CSD/HPRSBO二代吹瓶設(shè)備備具有高度靈靈活性，可從從一個(gè)品種轉(zhuǎn)轉(zhuǎn)到生產(chǎn)另一一個(gè)品種。因因?yàn)镋xperiencethehighflexibilityofourseries2blowertoswitchfromonebottleapplicationtotheother.With:水環(huán)路的快速速更換連接系系統(tǒng)（帶氣密密裝置）?？炜焖倏煽?，省省時(shí)節(jié)能。Quickchangeconnectorsonhydraulicscircuits(equippedwithselfobturatordevice).Fastandreliable,tosavetimeandenergies.模具可快速速方便的拆拆卸Shellmoldsforquickandeasyhandling.所有個(gè)性化化部件均配配有快速更更換系統(tǒng)（（轉(zhuǎn)子、轉(zhuǎn)轉(zhuǎn)輪、導(dǎo)軌軌、機(jī)械手手、拉伸桿、底模等等）Quickchangesystemonallpersonalizationparts(spindles,wheels,guides,grippers,stretchrods,basemolds,…….).中央控制系系統(tǒng)控制冷冷卻功能的的開(kāi)啟和關(guān)關(guān)閉。只需需按觸摸屏屏上的按鍵鍵即可。P.C.C.controlforenabling/disablingcoolingfeature.Bysinglepressureonabuttoninthetouchscreen.生產(chǎn)工藝的的配置Processconfiguration:將工藝程序序從硬盤(pán)下下載到控制制面板上（（紅外加熱熱爐、吹瓶瓶、速度、、循環(huán)時(shí)間間等）downloadprocessrecipesfromharddisktoP.L.C.(I.R.oven,blowing,speed,cyclestimes,...).陳化概念A(yù)gingConceptPET的吸濕性HygroscopicnatureofPETPET的吸水量WateruptakebyPET潤(rùn)滑作用Lubricatingeffect水分子增強(qiáng)強(qiáng)了PET分子鏈的相相對(duì)運(yùn)動(dòng)WatermoleculesenhancetherelativemovementofthemolecularchainsofPET對(duì)瓶子的作作用Consequencesonbottlebehavior潤(rùn)滑作用增增強(qiáng)了駐留留應(yīng)力的自自然釋放Thelubricatingeffectenhancesthenaturalreleaseoftheresidualinducedstress收縮現(xiàn)象Phenomenonofcontraction熱定型瓶的的性能Heatsetbottleperformance必須知道吸吸水條件Wateruptakeconditionsmustbeknown瓶子的設(shè)計(jì)計(jì)Bottledesign專(zhuān)有技術(shù)Know-how瓶坯和瓶子子的特性Preform&bottlecharacteristics真空現(xiàn)象Vacuumphenomena瓶坯和瓶子子設(shè)計(jì)的專(zhuān)專(zhuān)有技術(shù)PreformandBottledesignknow-how包括PET瓶在內(nèi)的的所有的服服務(wù)均在同同一地點(diǎn)進(jìn)進(jìn)行：瓶子子的設(shè)計(jì)，，專(zhuān)用設(shè)備備上的可行行性實(shí)驗(yàn)，，實(shí)驗(yàn)室，，模具車(chē)間間AlltheservicesinvolvingthebottlePETarecombinedonasinglesite:bottledesign,feasibilitytestingondedicatedmachines,testlaboratory,moldshop20年的經(jīng)驗(yàn)和和專(zhuān)有技術(shù)術(shù),每年設(shè)設(shè)計(jì)和開(kāi)發(fā)發(fā)的瓶坯和和瓶子超過(guò)過(guò)3000。20years’experienceandknow-how.Designanddevelopmentofmorethan3,000preformsandbottleseachyear生產(chǎn)的優(yōu)化化Optimizationofproduction瓶子子性性能能的的優(yōu)優(yōu)化化Optimizationofcontainerperformancecharacteristics優(yōu)化化的的瓶瓶坯坯Optimizedpreforms減少少雙雙向向拉拉伸伸比比率率Reducedbi-orientationrate瓶身身Body瓶身身結(jié)結(jié)構(gòu)構(gòu)抗抗靜靜壓壓Structurewithstandshydrostaticpressure可調(diào)調(diào)式式瓶瓶壁壁防防止止負(fù)負(fù)壓壓變變形形Adjustablepanelsabsorbdeformation瓶子子腰腰部部和和加加強(qiáng)強(qiáng)筋筋防防止止橢橢變變Waistsandribspreventovalization瓶底底Base加強(qiáng)強(qiáng)筋筋防防止止抗抗壓壓能能力力較較低低區(qū)區(qū)域域的的變變形形(非非充充碳碳液液體體的的熱熱灌灌裝裝和和巴巴氏氏滅滅菌菌)Ribspreventthedeformationofareasoflow-resistance(hotfillingandpasteurizationforno-carbonatedliquids)根據(jù)據(jù)應(yīng)應(yīng)力力水水平平采采用用花花瓣瓣底底或或球球形形底底(充碳碳液液體體的的巴巴氏氏滅滅菌菌)Petalo??dorsphericalbasedependingonthestresslevel(pasteurizationofcarbonatedliquids)瓶口口Neck厚度度增增加加Greaterthickness結(jié)晶晶坯坯口口或或嵌嵌入入耐耐熱熱坯坯口口Crystallizedneckorheat-resistantinsert瓶坯坯和和瓶瓶子子的的特特性性Preformandbottlecharacteristics熱灌裝Hotfilling瓶頸空氣Headspace=高百分比蒸氣high%steam

冷卻Coolingdown收縮Shrinkage+蒸氣凝縮Steam condensation

熱灌灌裝裝Hotfilling+冷卻卻Coolingdown液體體容容量量變變化化(收收縮縮)liquidvolumevariation(shrinkage)真空空影影響響vacuumeffect=(灌裝裝溫溫度度;瓶瓶頸頸空空氣氣(fillingtemperature;headspace)真空空現(xiàn)現(xiàn)象象Vacuumphenomena結(jié)論論Conclusion熱灌灌裝裝設(shè)設(shè)備備的的描描述述HRsystemdescription優(yōu)化化的的瓶瓶坯坯和和瓶瓶子子設(shè)設(shè)計(jì)計(jì)Optimizedpreform&bottledesign優(yōu)化化的的熱熱定定型型工工藝藝及及有有效效地地降降低低應(yīng)應(yīng)力力Optimizedheat-setting/stressreduction工藝藝的的高高精精確確度度及及一一致致性性Highprocessaccuracyandconsistency瓶子子的的性性能能卓卓越越Highbottleperformance靈活活性性:可可用用于于生生產(chǎn)產(chǎn)不不同同品品種種Flexibilitytoproduceseveralapplications設(shè)備備的的范范圍圍Machinerange設(shè)備備的的范范圍圍Equipmentrange:SBO4/6/8SBO10/12/14SBO16/18/20雙模模腔腔設(shè)設(shè)備備Dualcavitysystem3,0004,80044,5007,20066,0009,6008最小小/最最大大產(chǎn)產(chǎn)量量Min/max.outputrates**根據(jù)據(jù)瓶瓶子子的的特特性性和和熱熱定定型型的的技技術(shù)術(shù)數(shù)數(shù)據(jù)據(jù)不不同同，，產(chǎn)量量有有所所變變化化Outputvariesaccordingtothecharacteristicsofthecontainerandheat-settingspecificationdataSBO熱灌灌裝裝設(shè)設(shè)備備SBOHR小產(chǎn)產(chǎn)量量吹吹瓶瓶機(jī)機(jī)的的范范圍圍Small(Petit)range(Modele)blowers468259335小產(chǎn)產(chǎn)量量設(shè)設(shè)備備的的平平面面圖圖Smallrangelayout7,50012,000109,00014,4001210,50016,80014最小小/最最大大產(chǎn)產(chǎn)量量Min/Maxoutputrates**根據(jù)據(jù)瓶瓶子子的的特特性性和和熱熱定定型型的的技技術(shù)術(shù)數(shù)數(shù)據(jù)據(jù)不不同同，，產(chǎn)產(chǎn)量有有所所變變化化Outputvariesaccordingtothecharacteristicsofthecontainerandheat-settingspecificationdataSBO熱灌灌裝裝設(shè)設(shè)備備SBOHR中等產(chǎn)產(chǎn)量吹吹瓶機(jī)機(jī)的范范圍Middle(Moyen)range(Modele)blowers101214372506中等產(chǎn)產(chǎn)量設(shè)設(shè)備的的平面面圖Middlerangelayout12,00019,2001613,50021,6001815,00024,00020最小/最大大產(chǎn)量量Min/maxoutputrates**根據(jù)瓶瓶子的的特性性和熱熱定型型的技技術(shù)數(shù)數(shù)據(jù)不不同，，產(chǎn)量有所所變化化Outputvariesaccordingtothecharacteristicsofthecontainerandheat-settingspecificationdataSBO熱灌裝裝設(shè)備備SBOHR大產(chǎn)量量吹瓶瓶機(jī)的的范圍圍Big(Grand)range(Modele)blowers161820470513大產(chǎn)量量設(shè)備備的平平面圖圖Bigrangelayout24,00040,0001627,00043,2001830,00048,00020最小/最大大產(chǎn)量量Min/maxOutputrates*SBO雙模腔腔熱灌灌裝設(shè)設(shè)備SBODCHR雙模腔腔設(shè)備備對(duì)瓶瓶子直直徑規(guī)規(guī)格的的要求求DualCavityConfigurationarticlediameter最大72毫毫米72mmmax.*根據(jù)瓶瓶子的的特性性和熱熱定型型的技技術(shù)數(shù)數(shù)據(jù)不不同，產(chǎn)產(chǎn)量有有所變變化Outputvariesaccordingtothecharacteristicsofthecontainerandheat-settingspecificationdata雙模腔腔熱灌灌裝吹吹塑設(shè)設(shè)備DualCavityTitles基本原原理熱定型型的基基本原原理單輪吹吹塑工工藝輕體瓶瓶線性結(jié)結(jié)晶爐爐西得樂(lè)樂(lè)熱灌灌裝設(shè)設(shè)備在在亞洲洲的分分布情情況西得樂(lè)樂(lè)在亞亞洲的的聯(lián)絡(luò)絡(luò)方法法BasicPrincipleHeatSetfundamentalsOnewheelTechnologyLightweightingLinearcrystalovenReferencesinAsiaContactsinAsia吹制新新型輕輕體耐耐熱瓶瓶的可可能性性IntroductiontoNewHRLightweightingpossibilities輕體體瓶瓶Lightweighting目前的的標(biāo)準(zhǔn)準(zhǔn)重量量Currentstandardweight88°°C灌裝88°°Cfilling92°°C灌裝92°°Cfilling西得樂(lè)樂(lè)的研研發(fā)Sideldevelopments開(kāi)發(fā)輕輕體瓶瓶的條條件Conditionstosucceed優(yōu)化Optimization瓶坯的的形狀狀Preformshape結(jié)果Results瓶子的的規(guī)格格和設(shè)設(shè)備的的結(jié)構(gòu)構(gòu)Bottlesspecifications&machineconfigurations瓶口重重量減減輕Neckfinishlightweighting優(yōu)化的的設(shè)備備生產(chǎn)產(chǎn)率Machinerateoptimization結(jié)論Conclusion輕體體瓶瓶Lightweighting88°°C灌裝（（非非連線線灌裝裝）88°°CfillingT°(off-lineconcept)目前的的標(biāo)準(zhǔn)準(zhǔn)重量量Currentstandardweight92°°C灌裝（（非連連線灌灌裝））92°°CfillingT°(off-lineconcept)雙軸性2AXIS限制RESTRICTION

與當(dāng)前的條件相同(ppm、灌裝溫度等） ：29克Sameconditionsastoday(ppm,fillt°…):29grs《連線》生產(chǎn)： 26克?

InLine

?Production:26grs

相同的生產(chǎn)速率： 950瓶/小時(shí)/模

Samemachinerate： 950b/phm西得樂(lè)樂(lè)熱定定型工工藝的的最新新發(fā)展展Sidel’’slatestheat-setdevelopments優(yōu)化OPTIMIZATION瓶型：：主要要特征征BottleShape:Mainfeatures-防止瓶瓶坯注注塑點(diǎn)點(diǎn)偏移移Preformtipanti-slidedevice-易于拉拉伸吹吹塑的的設(shè)計(jì)計(jì)Easystretchdesign-防凸底底設(shè)計(jì)計(jì)Antirolloutshape1.瓶底重重量減減輕的的設(shè)計(jì)計(jì)，包包括Lightweightbasedesignincluding2.優(yōu)化的的瓶身身設(shè)計(jì)計(jì)保證證最高高的強(qiáng)強(qiáng)度及及性能能Optimizedbodydesignedformaximumstiffnessandperformances-瓶底Bottom-瓶身Panels-加強(qiáng)筋筋Beams-頂部Top3.優(yōu)化的的肩部部設(shè)計(jì)計(jì)易于于吹制制，不不會(huì)負(fù)負(fù)壓變變形，，強(qiáng)度度高Optimizedshoulderforeasyblow,nocollapseandhighstiffness開(kāi)發(fā)輕輕體瓶瓶的條條件Conditionstosucceed瓶坯形形狀Preformshape1.優(yōu)化Optimizationof:-瓶頸下下部圓圓形區(qū)區(qū)域(高高度、、厚度度)UnderneckCylindricalarea(height,thickness)-傾斜區(qū)區(qū)高度度Slopeheight-厚度Thickness-底部設(shè)設(shè)計(jì)EndCapforeasystretch-拉伸比比率Stretchratios注：26克克瓶坯坯在29克克瓶坯坯的基基礎(chǔ)上上設(shè)計(jì)計(jì)而來(lái)來(lái),Note:26grspreformdesignedfrom29grsandmodifiedbycorechange(samecavity).速率：：950瓶瓶/模模/小小時(shí)Rate:950b/phm材料：：遠(yuǎn)東東CB651Resin:FarEasternCB651結(jié)果果Results結(jié)果：：29克RESULTS29Grs壁厚厚Wallthickness結(jié)果：：26克RESULTS26Grs壁厚厚Wallthickness瓶子的的規(guī)格格和設(shè)設(shè)備的的配置置Bottlesspecifications&machineconfigurations重量減減輕Lightweighting主要為為ALCOA瓶口MainlyALCOAFinish:7.6grs加強(qiáng)的的PCO瓶口ReinforcedPCOFinish:6grs加強(qiáng)的的30/25瓶瓶口Reinforced30/25Finish:4.7grs特定瓶瓶口Customneckfinish:西得樂(lè)樂(lè)優(yōu)化化的耐耐熱設(shè)設(shè)計(jì)SidelHROptimizeddesign5.4grs當(dāng)前Today可能Possible優(yōu)點(diǎn)Advantage:內(nèi)孔直徑擴(kuò)大增加了工藝調(diào)整的幅度 Highercorediameterincreaseprocesswindowanddefinition(ex:1.5lsquare)結(jié)論：能能夠減輕輕1.6克至2.9克重量CONCLUSION:Potentially1.6to2.9grstosave!!!瓶口重量量減輕Neckfinishlightweighting增加結(jié)晶晶度可帶帶來(lái)額外外的機(jī)械械強(qiáng)度ExtraMechanicalstiffnesscanbebroughtincreasingcrystallinitylevel.(1):0.5L可能Possible:750瓶/模/小時(shí)34%至37%的結(jié)晶晶度(1)750b/phm34to37%?(1)當(dāng)前Today:950瓶/模/小時(shí)最大32.5%結(jié)晶度度(1)950b/phm32.5%Max(1)設(shè)備/速速率的優(yōu)優(yōu)化Machine/rateoptimization0.5升方型瓶瓶/0.6升圓圓型和方方型瓶/0.9升方型型瓶0.5LSquare/0.6LCylindricalandSquare/0.9LSquare-在同樣基基礎(chǔ)上可可減輕重重量(待確認(rèn)認(rèn))Potentialpossibilityoflightweightingonthesamebases(tocheck)1.5升圓型和和方型瓶瓶/2升長(zhǎng)長(zhǎng)方型瓶瓶1.5LCylindricalandSquare/2LRectangular-改變瓶口口可減輕輕重量Potentialpossibilityoflightweightingbyneckfinishchange-采用兩輪輪吹塑工工藝可再再減輕重重