系列灌漿料2011.04BY-GroutingMaterial1公司概況上海寶冶工程

技術(shù)有限公司隸屬

于世界500強(qiáng)企業(yè)

中國(guó)冶金科工股份有限公司，是集檢測(cè)監(jiān)測(cè)、特種施工、裝備制造、設(shè)備檢修、新型建材于一體，提供科研、設(shè)計(jì)、施工全過(guò)程系統(tǒng)服務(wù)的一流工程技術(shù)服務(wù)商。ShanghaiBaoyeEngineeringTechnologyCo.,Ltd.ispartoftheworld'stop500enterprisesofChinaMetallurgicalScienceandIndustry,Inc.,iscollectadetectionmonitoring,specialconstruction,equipmentmanufacturing,equipmentmaintenance,newbuildingmaterials,providingresearch,designandconstructionservicestotheentireprocessofsystemfirst-classengineeringandtechnicalserviceproviders.Aboutus1.1產(chǎn)品簡(jiǎn)介Astheindustry‘sleadingsupplieroflarge-scaledry-powdermortar,ShanghaiBaoyeEngineeringTechnologyCo.,Ltd.basedonthenationallaboratoriesandtechnologicaladvantagesofTongjiuniverstyandsoon,hasalwaysbeencommittedtonewproductdevelopmentandimprovementofdrypowdermortarintheleadintheforefrontofthefield.ThecompanyhaspassedISO9001:2000qualitymanagementsystemcertification.Resume

作為業(yè)內(nèi)知名的大型干粉砂漿供應(yīng)商，上海寶冶工程技術(shù)有限公司依托國(guó)家實(shí)驗(yàn)室和同濟(jì)大學(xué)、武漢科技大學(xué)、西安建筑科技大學(xué)等高校的技術(shù)優(yōu)勢(shì)，始終致力于新型新型產(chǎn)品的研發(fā)和改進(jìn)，在干粉砂漿領(lǐng)域領(lǐng)跑在前沿。公司已通過(guò)ISO9001:2000質(zhì)量管理體系認(rèn)證。1.2產(chǎn)品榮譽(yù)Theparticipantsofmaterialsindustrystandard"cement-basedgroutingmaterial"(JC/T986-2006)Theparticipantsofnationalstandards,"theperformanceofcement-basedgroutingmaterialtechnicalspecifications"(GB/T50448-2008)Theonlydesignated"Acategoryofsupplier"ofBaosteelGroupTheThirdPrizeofMinistryofMetallugyintheyear1989TheSecondPrizeofScientificAchievementsonFirstBaoShanSteelScienceConvention行業(yè)標(biāo)準(zhǔn)《水泥基灌漿材料》（JC/T986-2006）參編單位國(guó)家標(biāo)準(zhǔn)《水泥基灌漿材料業(yè)績(jī)技術(shù)規(guī)范》（GB/T50448-2008）參編單位寶鋼集團(tuán)唯一指定“A類供應(yīng)商”1989原冶金部科技進(jìn)步獎(jiǎng)三等獎(jiǎng)寶鋼首屆科技大會(huì)科研成果二等獎(jiǎng)Resume1.3證書(shū)與榮譽(yù)EnterpriseHonour1.4產(chǎn)品列表BY灌漿料ProductsBY加固料BY濾板密封料BY耐高溫澆注料BY客運(yùn)專線支座灌漿料BY修補(bǔ)砂漿、耐磨料等……GroutingMaterialReinforcedMaterialFillerBoardSealantMaterialGroutingMaterialforhotenvironment

SupportGroutingMaterialforHighrailwaylinemore….2

BY灌漿料灌漿料GroutingMaterial2.1BY灌漿料產(chǎn)品特點(diǎn)適應(yīng)性強(qiáng)Freeofcorrosivesubstances，Inorganicsilicategrouts,non-aging,nocorrosiontobars,andresistanttooil.CharacteristicsEarlystrengthHighstrengthShrink-freeStrongadhesionGooddurabilityGoodflowability自流Nowaterseparation,gravityflowandfill-upofallclearspaces.早強(qiáng)24-hourcompressivestrengthis30%offinalstrengthand3-daycompressivestrengthreaches60%.高強(qiáng)Strengthafter28daysatleast80N/mm2.高握裹力Goodadhesiontobars.Providetightbondingbetweenfoundationboltsandmachinebase(steelstructures)andbetweenexistingandnewconcrete.微膨脹無(wú)收縮.2.2BY灌漿料技術(shù)指標(biāo)Indicators項(xiàng)目Item技術(shù)指標(biāo)IndicatorBY-40BY-60BY-80BY-20H2抗壓強(qiáng)度Compressivestrength1d22303030;(2h,20)3d4050554528d60658060流動(dòng)度Flowability初始值Initialvalue300(or270*,650**)27030分鐘保留值

30min270(or240*,550**)-膨脹率/%Verticalexpansionrate0.02泌水率/%Waterseparationratio0鋼筋腐蝕CorrosiontobarsornotNo鋼筋握裹力/MpaBarbondingstrengthRoundbars6.0Deformedbars13.0極限使用溫度Max.temperature550Note1:*isslumpvalue;**isslumpflowvalue;slumporslumpflowisonlyapplicableatand.Note2:ForflowabilityofBYseriesgrouts,initialvaluemaybeadjustedto≥,andvalue@30minto≥.2.3使用方法ApplicationPreparation:Clearthesurfaceofgravels,laitanceandoils.Fullymoistenthesurface24hbeforegrouting.Nostandingwaterisallowedbeforegrouting.Formworkerection:Theformworkshouldbefreeofleakage.Topofformworktobearound50mmhigherthanuppergroutingsurface.Mixing:Addthespecifiedvolumeofwaterintothemixingtank,andthepourgroutsintothetanktomix.Themixingtimeshouldbewithin3-5minutescommencingfromfeeding.Donotliftvanesoutofslurrysurfacetoavoidintrusionofair.Grouting:Groutfromonesidetillspillageontheotherside.Stirwithbamboostripasnecessary.Curing:Smoothenthesurface3-5haftergrouting,andcoverwithwetclothorgrassbagsandspraywateratleastfor7days.Frequencyofwateringshouldbedeterminedsoastokeepgroutedplacewet.2.4用途及業(yè)績(jī)BY系列灌漿料廣泛應(yīng)用于廠房結(jié)構(gòu)、機(jī)械設(shè)備、電氣設(shè)備安裝工程、檢修搶修工程、港口碼頭軌道安裝工程的灌漿，以及各類混凝土結(jié)構(gòu)的補(bǔ)強(qiáng)，防水堵漏及高速公路的修復(fù)。BYGroutingMaterialarebroadlyusedinmachinery,electricalequipmentinstallation,regularandemergencymaintenanceworks,portandterminalrailinstallation.Uses2.5用途及業(yè)績(jī)Uses2.6灌漿料用途及業(yè)績(jī)BY系列灌漿料廣泛應(yīng)用于廠房結(jié)構(gòu)、機(jī)械設(shè)備、電氣設(shè)備安裝工程、檢修搶修工程、港口碼頭軌道安裝工程的灌漿，以及各類混凝土結(jié)構(gòu)的補(bǔ)強(qiáng)，防水堵漏及高速公路的修復(fù)。BYGroutingMaterialhavebeenusedinBaosteelphasesIIandIIIprojects;SanmenNuclearPowerPlantphases;QinshanNuclearPowerPlantphasesIIandIIIprojects;hot-rolledplateplantofWuhanIron&Steel;ShanghaiPudongInternationalExhibitionCenter;ShanghaiGMandsoon….Users2.7三門(mén)核電中應(yīng)用2009年12月27日凌晨2：00，隨著浙江三門(mén)核電工程施工現(xiàn)場(chǎng)1#核島CV底封頭最后一處與基礎(chǔ)混凝土間的空隙冒出砂漿，標(biāo)志著B(niǎo)Y灌漿料成功在國(guó)家重點(diǎn)工程全球首座AP1000核電得以應(yīng)用。ThefirstAP1000NuclearPowerPlantintheworld3耐高溫澆注料耐高溫澆注料GroutingMaterialforhotenvironment

3.1耐高溫澆注料

BY耐高溫澆注料選用耐火骨料、外摻料和外加劑經(jīng)工廠特殊配制而成的水泥基砂漿。該產(chǎn)品具有良好的施工性能和耐久性，能在500℃、800℃以下下長(zhǎng)期承受荷載并且不會(huì)出現(xiàn)開(kāi)裂等現(xiàn)象。TheBYGroutingMaterialforhotenvironmentiscomposedofrefractoryaggregateandotherallkindsofadmixture.Itcanbeusedintheenvironmentunderthetemperatureof800℃.TheBYGroutingMaterialforhotenvironmenthasbeenusedinthetrackofconverterandkiln.Italsoisusedinchemicalindustryandotherindustrywherebearingloadinhotenvironment.

采用BY耐高溫澆注料是經(jīng)濟(jì)地解決建筑物耐火等級(jí)的有效方法，已經(jīng)廣泛應(yīng)用鋼廠轉(zhuǎn)爐軌道、窯爐軌道灌漿等項(xiàng)目。涉及化工、冶金、建材等工業(yè)領(lǐng)域。3.2技術(shù)指標(biāo)項(xiàng)目

技術(shù)指標(biāo)IndicatorItemBY-H500BY-H800

抗壓強(qiáng)度

Compressivestrength

/Mpa1d≥15≥153d≥40≥4028d≥60≥55Hotenvironment

for3h500℃/≥60800℃/≥

55流動(dòng)度

初始值

≥300mmFlowabilityInitialvalue膨脹率/%Verticalexpansionrate≥0.02泌水率/%Waterseparationratio0鋼筋腐蝕CorrosiontobarsornotNo4

BY加固料加固料ReinforcedMaterial4.1BY加固料介紹BY系列加固料是一種以水泥為膠結(jié)材、配以復(fù)合外加劑和特制骨料，現(xiàn)場(chǎng)加水?dāng)嚢韬蠹纯墒褂茫哂袩o(wú)收縮、高強(qiáng)、易施工等特性的專用加固料，適用于各種建筑物結(jié)構(gòu)加固、修補(bǔ)。BY系列加固料主要性能指標(biāo)流動(dòng)度≥240mm粘結(jié)強(qiáng)度圓鋼≥4.0螺紋鋼≥13.0抗壓強(qiáng)度(Mpa)≥1d103d3028d45抗折強(qiáng)度(Mpa)≥1d43d6豎向膨脹率(%),24h≥0.02High-performancereinforcementmaterialiscomposedofhigh-strengthadhesivematerial,allkindsofoutputtingagentsandselectivesands.Ithasthecharacterofflowabilityearlystrengthandhighstrength,andcanbeusedforallkindsofreinforcementproject.PropertiesindexWater:3.5-4.0kg/25kgOutside:nofloating(afterputtingwatermixing)Flowability:≥240mmResistance:≥10Mpa(1days)≥20Mpa(3days)≥60Mpa(28days)Expansionrate≥:0.02%Bondstyengthwithreinforcingbars:≥13.0MPa4.2BY加固料應(yīng)用BY加固料主要用于快速修復(fù)、補(bǔ)強(qiáng)、提高承載力、增強(qiáng)使用功能、滿足使用要求，實(shí)現(xiàn)工程加固。結(jié)構(gòu)加固料在粘接力、可操作時(shí)間等指標(biāo)上超過(guò)同類產(chǎn)品,并在寶鋼生產(chǎn)廠內(nèi)進(jìn)行工程試驗(yàn)的實(shí)踐。在工業(yè)廠房加固、民用建筑加固、煙囪加固、橋梁、隧道加固等工程領(lǐng)域的成功應(yīng)用因?yàn)橥卣沽吮竟境薪酉嚓P(guān)工程的領(lǐng)域。5

BY濾板密封料濾板密封料FillerBoardSealantMaterial5.1濾板密封料介紹BY系列濾板密封料是指在特種骨料和膠凝材料中加入減水劑、硅微粉、礦渣微粉、阻裂纖維、可再分散乳膠粉等聚合物添加劑經(jīng)工廠化生產(chǎn)而成的新一代環(huán)保型水泥基產(chǎn)品。該產(chǎn)品對(duì)濾板密封良好，具有良好的耐候性、粘結(jié)性、氣密性、防水性和耐老化性。其優(yōu)點(diǎn)是縮短工期、穩(wěn)定施工質(zhì)量、降低成本和方便施工，同時(shí)對(duì)水廠凈配水池不產(chǎn)生污染，無(wú)腐蝕，對(duì)人體無(wú)害。TheBYFillerBoardSealantMaterialiscomposedofselective,waterreducer,silicapowder,ground