,,,,,,,,,,,,,,,,,,,,

,成型QC檢驗動作時間分析(IE-JIT標(biāo)準(zhǔn)時間分析),,,,,,,,,,,,,,,,,,

,偵測工序:FAI（首件）,,,,,,,,,,,,,,,,,,

,序號,"動作項目

時間

檢驗站別

",接班交接,準(zhǔn)備工作,采集樣品,外觀檢驗,顏色確認(rèn),尺寸測量,結(jié)構(gòu)確認(rèn),裝配,功能性,材質(zhì),落球測試,阻燃測試,其他測試,包裝,表單填寫,首件表單掛示,備注

,,,,,,目視,目視和儀器測值,游標(biāo)卡尺及相關(guān)儀器,目視/測量/樣品比對,與配件組裝/其他儀器,工裝/儀器,目視,鐵球/2個,簡易燃燒,其他儀器,目視/點數(shù),手寫,懸掛,

,1,FAI（首件）,15M~20M,5~8M,"1""S","5""S/每個面","10""S/每個產(chǎn)品","5""S/每個尺寸","面積X≤50*50MM2,20""S;

50*50MM2＜面積≤100*100MM2,40""S;

面積X＞100*100MM2以上,80""S;","與每個配件組裝,5""S","每一項檢測至少5""S","8""S","10""S","5""S",此項目為IQC檢驗項目,"5""S","50""S","2""S",此列為單個產(chǎn)品的時間節(jié)拍

,,,,,"5""S","15""S*5","50""S","40""S*5","面積X≤50*50MM2,20""S*5=100""S;

50*50MM2＜面積≤100*100MM2,40""S*5=200""S;

面積X＞100*100MM2以上,80""S*5=400""S;","50""S","5""S*5","8""S","10""S","10""S",此項目為IQC檢驗項目,"5""S","50""S","2""S",此列為5個產(chǎn)品的時間節(jié)拍

,,"合計(""S)/5PCS",715,,5,75,50,200,230,50,20,8,10,10,,5,50,2,"每個機臺首件按照5個采集所需要的時間,共所發(fā)時間為12分鐘."

,,"合計(""S)/3PCS",478,,3,45,30,120,150,30,15,8,10,10,,5,50,2,"每個機臺首件按照3個采集所需要的時間,共所發(fā)時間為8分鐘."

,,合計,134.4,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,8,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間2.24H.,,,,

,,合計,67.2,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,8,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.12H.,,,,

,,合計,201.6,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,12,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間3.36H.,,,,

,,合計,115.2,,,機臺數(shù),24,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,12,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.92H.,,,,

,,"說明:若是加上其他因素造成,首件確認(rèn)時間會更長的,如素材噴漆沒有及時噴到位\復(fù)制樣品沒有\(zhòng)客戶沒有樣品\樣品丟失\測量儀器沒有在現(xiàn)場\沒有檢驗指導(dǎo)書\機臺不穩(wěn)定\下一道工序驗證路程及步驟長等因素均會影響首件確認(rèn)的進(jìn)度.",,,,,,,,,,,,,,,,,

,偵測工序:IPQC固定巡檢,,,,,,,,,,,,,,,,,,

,序號,"動作項目

時間

檢驗站別

",加料確認(rèn),作業(yè)員確認(rèn),作業(yè)方法確認(rèn),外觀檢驗,顏色確認(rèn),尺寸測量,結(jié)構(gòu)確認(rèn),裝配,功能性,材質(zhì),落球測試,阻燃測試,其他測試,包裝,表單填寫,作業(yè)輔導(dǎo)/督導(dǎo),備注

,,,,,,目視,目視和儀器測值,游標(biāo)卡尺及相關(guān)儀器,目視/測量/樣品比對,與配件組裝/其他儀器,工裝/儀器,目視,鐵球/2個,簡易燃燒,其他儀器,目視/點數(shù),手寫,示范,

,2,IPQC(固定巡檢一次/2H),"3""S","5""S","15""S","5""S/每個面","10""S/每個產(chǎn)品","5""S/每個尺寸","面積X≤50*50MM2,20""S;

50*50MM2＜面積≤100*100MM2,40""S;

面積X＞100*100MM2以上,80""S;","與每個配件組裝,5""S","每一項檢測至少5""S","8""S","10""S","5""S",此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為單個產(chǎn)品的時間節(jié)拍

,,,,,"15""S","15""S*5","50""S","40""S*5","面積X≤50*50MM2,20""S*5=100""S;

50*50MM2＜面積≤100*100MM2,40""S*5=200""S;

面積X＞100*100MM2以上,80""S*5=400""S;","50""S","5""S*5","8""S","10""S","10""S",此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為5個產(chǎn)品的時間節(jié)拍

,,"合計(""S)/5PCS",728,,15,75,50,200,230,50,20,8,10,10,,5,50,5,"每個機臺首件按照5個采集所需要的時間,共所發(fā)時間為12分鐘"

,,"合計(""S)/3PCS",493,,15,45,30,120,150,30,15,8,10,10,,5,50,5,"每個機臺首件按照3個采集所需要的時間,共所發(fā)時間為8分鐘"

,,合計,134.4,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,8,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間2.24H.,,,,

,,合計,67.2,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,8,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.12H.,,,,

,,合計,201.6,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,12,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間3.36H.,,,,

,,合計,115.2,,,機臺數(shù),24,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,12,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.92H.,,,,

,,"說明:若是有異常的情況,品管基本要在異常的機臺上跟蹤30分鐘+重新確認(rèn)首件10分鐘+下一道工序至少要花30分鐘(調(diào)漆+噴漆各15分鐘).同時也要追溯前次\前班\當(dāng)班入庫的產(chǎn)品進(jìn)行盤查及追回返工的時間(此項任務(wù)一般由領(lǐng)班或檢驗員協(xié)助調(diào)查).",,,,,,,,,,,,,,,,,

,偵測工序:IPQC(隨機隨線隨抽),,,,,,,,,,,,,,,,,,

,序號,"動作項目

時間

檢驗站別

",加料確認(rèn),作業(yè)員確認(rèn),作業(yè)方法確認(rèn),外觀檢驗,顏色確認(rèn),尺寸測量,結(jié)構(gòu)確認(rèn),裝配,功能性,材質(zhì),落球測試,阻燃測試,其他測試,包裝,表單填寫,作業(yè)輔導(dǎo)/督導(dǎo),備注

,,,,,,目視,目視和儀器測值,游標(biāo)卡尺及相關(guān)儀器,目視/測量/樣品比對,與配件組裝/其他儀器,工裝/儀器,目視,鐵球/2個,簡易燃燒,其他儀器,目視/點數(shù),手寫,示范,

,3,IPQC(隨機隨線隨抽),0,"5""S","15""S","5""S/每個面",0,"5""S/每個尺寸","面積X≤50*50MM2,20""S;

50*50MM2＜面積≤100*100MM2,40""S;

面積X＞100*100MM2以上,80""S;","與每個配件組裝,5""S",0,0,0,0,此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為單個產(chǎn)品的時間節(jié)拍

,,,,,"15""S","15""S*5",0,"40""S*5","面積X≤50*50MM2,20""S*5=100""S;

50*50MM2＜面積≤100*100MM2,40""S*5=200""S;

面積X＞100*100MM2以上,80""S*5=400""S;","50""S",0,0,0,0,此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為5個產(chǎn)品的時間節(jié)拍

,,"合計(""S)/5PCS",630,,15,75,0,200,230,50,0,0,0,0,,5,50,5,"每個機臺首件按照5個采集所需要的時間,共所發(fā)時間為10分鐘"

,,"合計(""S)/3PCS",420,,15,45,0,120,150,30,0,0,0,0,,5,50,5,"每個機臺首件按照3個采集所需要的時間,共所發(fā)時間為7分鐘"

,,合計,117.6,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,7,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.96H.,,,,

,,合計,58.8,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,7,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間0.98H.,,,,

,,合計,168,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,10,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間2.8H.,,,,

,,合計,96,,,機臺數(shù),24,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,10,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.6H.,,,,

,,"說明:若是有異常的情況,品管基本要在異常的機臺上跟蹤30分鐘+重新確認(rèn)首件10分鐘+下一道工序至少要花30分鐘(調(diào)漆+噴漆各15分鐘).同時也要追溯前次\前班\當(dāng)班入庫的產(chǎn)品進(jìn)行盤查及追回返工的時間(此項任務(wù)一般由領(lǐng)班或檢驗員協(xié)助調(diào)查).IPQC隨機隨線隨抽是在FAI首件確認(rèn)的基礎(chǔ)上,并在定時巡檢外所開展的活動.",,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,

,偵測工序:FQC入庫檢驗(抽樣方案)/GB2828-2003,,,,,,,,,,,,,,,,,,

,序號,"動作項目

時間

檢驗站別

",加料確認(rèn),作業(yè)員確認(rèn),采集樣品,外觀檢驗,顏色確認(rèn),尺寸測量,結(jié)構(gòu)確認(rèn),裝配,功能性,材質(zhì),落球測試,阻燃測試,其他測試,包裝,表單填寫,作業(yè)輔導(dǎo)/督導(dǎo),備注

,,,,,,目視,目視和儀器測值,游標(biāo)卡尺及相關(guān)儀器,目視/測量/樣品比對,與配件組裝/其他儀器,工裝/儀器,目視,鐵球/2個,簡易燃燒,其他儀器,目視/點數(shù),手寫,示范,

,4,FQC入庫(抽樣方案)/GB2828-2003,0,0,"1""S","5""S/每個面","10""S/每個產(chǎn)品","5""S/每個尺寸","面積X≤50*50MM2,20""S;

50*50MM2＜面積≤100*100MM2,40""S;

面積X＞100*100MM2以上,80""S;","與每個配件組裝,5""S","每一項檢測至少5""S","8""S","10""S","5""S",此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為單個產(chǎn)品的時間節(jié)拍

,,,,,"1""S","15""S","10""S","40""S","面積X≤50*50MM2,20""S;

50*50MM2＜面積≤100*100MM2,40""S;

面積X＞100*100MM2以上,80""S;","10""S","5""S","8""S","10""S","10""S",此項目為IQC檢驗項目,"5""S","50""S","5""S",此列為單個產(chǎn)品的時間節(jié)拍

,抽樣樣本數(shù),5,,,"5""S",,,,,,,,,,,,,,

,,8,,,"8""S",,,,,,,,,,,,,,

,,13,,,"13""S",,,,,,,,,,,,,,

,,20,,,"20""S",,,,,,,,,,,,,,

,,32,,,"32""S",,,,,,,,,,,,,,

,,50,,,"50""S",,,,,,,,,,,,,,

,,80,,,"80""S",,,,,,,,,,,,,,

,,125,,,"125""S",,,,,,,,,,,,,,

,,200,713,,"200""S",75,50,200,230,50,20,8,10,10,,5,50,5,"每個機臺首件按照5個采集所需要的時間,共所發(fā)時間為10分鐘"

,,合計,117.6,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),1,每個機臺首件確認(rèn)時間（分鐘）,,7,1個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間1.96H.,,,,

,,合計,58.8,,,機臺數(shù),21,稼動率,80%,檢驗人數(shù),2,每個機臺首件確認(rèn)時間（分鐘）,,7,2個檢驗員確認(rèn)80%稼動率的機臺首件，需要花費時間0.98H.,,,,

,,合計,168,,,機臺數(shù),21,稼動率,80%,