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鞣制化學(xué)
9ChromeTanning
Inchrometannage,pickledpeltistreatedwithbasicchromesulphate.
Eachchromecomplexmoleculereactswithseveralcarboxylgroupsofcollagentoproducecrosslinkingbetweendifferentmoleculechainsofthecollagen.
Thiswillstrengthenthefibernetworkofthepickledpeltandconvertthepeltintochromeleather.9.1
ConventionalChromeTanningProcess
Inthisprocessthechrometanningisnormallycarriedoutinpicklingbath(orapartofpicklingbath).
WhenthehideshaveattainedanequilibriumpicklingaboutpH3,thechrometanningagent(33%basicity)isadded.
ThetanningcommenceswiththepeltsurfaceatpHabout3.0andbasicityabout33%.
AtthislowpH,thehideprotein,sinceitsionizationisrepressed,haslittlereactivitywithchromium.Thechromiumsaltwillenterintotheskinandwillbefixeduponthegrainandfleshlayers.
Asthetanningproceeds,moretanningmaterialsaredepositedonthegrainandflesh,andlesswillbedepositedinthecenter,inaccordancewiththenormaldiffusionpattern.
Afterthechromehaspenetratedtheinterioroftheskin(asshownbycuttingtheskinandobservingauniformbluegreencrosssection),thebasicityoftheliquorisincreasedbythecontrolledadditionofalkaliinordertofixthechrome.
Thisisknownasbasificationandmustbecarriedout
verycarefullytoavoidthedangersofprecipitationoftheunfixedchromestillinsolution.Uponbasification,thepHofthetannageisgraduallyraised,andthereactivityoftheproteinisgreatlyincreasedwithincreasedpH,andmorefixationofthetanningagentwilltakeplace.
Withtheincreaseinbasicity,twoormorechromiumatomsmaybeassociatedwithoneanotherthroughcommonsharingofhydroxylgroupstoformlargercomplex,whichiscalledolation.
Thehigherthebasicity,thelargerwillbethecomplexinthesolution.Thecrosslinkingreactionbetweenadjoiningchainsoftheproteinwillresult.
AfterthepHoftanningbathhasattained3.8-4.2for30-60minutes,afloatofhotwater(60-70℃)isaddedtothedrumtoraisethetemperaturetoabout40℃.
Thiswillpromotethefixationofthechromecomplexbythehideprotein,andreinforcethehydrolyzationandolationofchromecomplextoagreaterextenttherebyproducingmorecrosslinkingbetweencollagenmolecule.Thehigherthetemperature,themorequicklythereactionstakeplace.
Caremustbetakenbecauseexcessivelyhightemperaturemaycauseuneventannages,drawngrainandgreencolour.
AsthetanningproceedsatthehigherpHandtemperature,thefixationandthecrosslinkingofchromecomplexestopeltcontinue.
Thesereactionswill
resultinafulltanningandahighshrinkagetemperature.
Afterrunningforanother4-6h,itisleftovernight.
Nextmorningitisrunfor30min,andshrinkagetemperatureandpHvalue,aswellasCr2O3contentineffluent,aremeasuredtocheckthedegreeoftanning.
Thentheleathersarehorsedup.Atypicalexampleofconventionalchrometanningprocessforsheepskinisasfollows:
Pickling:50%water25℃10%-15%commonsalt5minfloatatleast60。Bé0.2%formicacid85%(1:10)10min0.6%sulphuricacid96%(1:10)60minpHoffloat2.8-3.2
Tanning:+8%chromosalB60min+%sodiumcarbonate(1:20)
addslowlyoveraperiodof90min+2hrspHoffloat3.8+100%water65℃5hrsfinaltemperature28-35℃leaveovernight,
nextmorningrun30min,horseup
Inconventionalchrometannage,sodiumbicarbonateisoftenusedasabasificationagent.Usuallyitisdosedtowardstheendoftanninginseveralportionsinatotalamountof0.8%-1.2%onpeltweightinordertoachievethefinalpH3.8-4.2inthefloat.
Magnesiaasaself-basifyingagentcontaining60%
MgOmayalsobeused.
Duetoitslowsolubility,thisagentreactsveryslowlywithacids.Itcanbeaddedatthestartoftanninginanamountof0.6%-0.8%onpeltweight,graduallyincreasingthefloatpHupto3.8-4.2.
Chrometanningagentscontainingaself-basifyingcomponentbasedonMgOordolomiteare
commerciallyavailableaswell.
Inthatcasethebasificationagentneednotbeaddedseparately.Inaconventionalprocedurethetanningandbasificationoperationshouldbefinishedatafloat
temperatureof35-40℃.
Inconventionalchrometannage,somemaskingagents,suchasformicacid,calciumformate,
sodiumacetateandsodiumphthalate,maybeaddedinordertoenhancethechromepenetrationrateandenablebasificationtohigherpH.
Theseagentscanenterintochromiumcomplex,andtherebyreducetheaffinityofchromiumcomplexfortheproteinaswellasthesensitivityofthechromiumcomplextopHvariations.
Therefore,chromewillpenetratepeltmorereadilyandtanningcanbecarriedoutataslightlyhigherpHthaninanunmaskedtannage.Thismaskingoftengivesaplumper,softerleather,whichmaybedesirable.
Italsoreducesthecationicnatureoftheleather,i.e.reducingitsabilitytofixanionicchemicals,e.g.
anionicdyestuffs,vegetableextracts,sulphatedoils.9.2
HighExhaustionChromeTanning
Methodstoimprovethechromeuptakeandtoreducethechromeconcentrationineffluentinvolveincreasingcollagenreactivityandcrosslinkingchromiumcomplex.
Thesemethodsarethebasisofamodern,environment-friendlyhighexhaustionchrometanning
process.9.2.1
IncreasingCollagenReactivity
Themainwayofincreasingthecollagenreactivityistoin-creasethenumberofcarboxylgroupontheaminoacidsidechainsinordertoproducemoresitesavailableforcross-linking.
Tothispurpose
glyoxylicacidwassuggestedtocondenseadditionalcarboxylgroupsintothecollagenusingtheMannichreaction.
Glyoxylicacidhasbeendeterminedtobeanaidtotanningwhenusedinpicklepriortothechrometanning.
Byconvertingaminogroupstocarboxylgroups,
additionalsitesarecreatedforthechrometoreactwiththecollagen.
Thechromeofferedisbetterexhaustedandmorestronglyfixedthaninaconventionaltanning.
Theresidualconcentrationofchromeoxideinthewastebathcanbereducedto0.2-0.5g/Lwhen4.4%-5.2%ofnormalchromepowderisoffered.
Tanningauxiliariesonthebasisofglyoxylicacidarecommerciallyavailabletoo.
Atypicalexampleofthechrometanningusing
glyoxylicacidisasfollows:Unsplittedpelt(cattle-hide)Pickling:50%water25℃5.0%-6.0%commonsalt10minfloatatleast7。Bé+0.2%-0.4%formicacid85%(1:10)30min
+0.4%-0.6%sulphuricacid96%(1:10)60min+1.0%FelidermCS120-180minpHoffloat3.8-4.0Tanning:+4.4%-5.2%ChromosalB120-180min+0.6%MgO60-120minpHoffloat4.0-4.4+100%water70℃5hrsfinaltemperature38-45℃horseup9.2.2CrosslinkingChromiumComplex
Crosslinkingchromiumcomplextoimprovethechromeuptakeandreducethechromeconcentrationineffluentinvolvesusingdicarboxylicacid.
Dicarboxylicacidsarethewellknownmaskingagents.
Shortchaindicarboxylicacidsaltwillproducecyclic,chelatecomplexesiftheringsizeis5-7membered;thiswillreducethereactivityofchromium(Ⅲ).
Longerchaindicarboxylicacidsaltswillcrosslinktwochromium(Ⅲ)complexions;thismakesthechromespeciesbigger,increasingreactionratebutdecreasingpenetrationrate.
Thereareseveralothertanningauxiliariesavailableinthemarket,usuallybasedonsomecrosslinkingfunction,e.g.aliphaticdicarboxylates,lowmolecularweightpolyacrylatesandsyntans.Theymaybeappliedatthestartoftanningoreven
formapartofthebasificationsystem.
Anotherexamplereferstotheuseofamixtureofaliphaticdicarboxylicacidsinthepickleandsodium
aluminiumsilicateforbasification.Amorerecentdevelopmentistocomplexunboundedchromebyapplyinglowmolecularweight
polyacrylatesintanningorinretanning.
Withthehelpoftheseauxiliaries,theexhaustionfrom80%to98%isachieved,aresidualconcentrationofchromeoxideinthewastebathvarieswithinarangefrom0.2to2.0g/L.9.3
DirectRecyclingofChromeLiquor
Anothermethodtoreducethepollutionloadofchromeinvolvesdirectrecyclingofchromeliquor.Thedirectrecyclingsystemscanbeclassifiedastheclosedandtheopen.
Closedsystemsarebasedmostlyonreusingonlyspenttanningfloatsandsammyingwaterfortanninginsuccessivecycles.
Theyareutilizedwhenworkingwithshortfloatsandpowderchrometanningagents.
Inopensystemsthefloatvolumeincreasesduringrecycling.
Thenumberofcyclesisnotlimited,however,inpracticeitdependsuponestablishinganequilibriuminthecompositionofrecycledfloats.
Severalrecyclingtechniquesofopensystemsareemployedindustrially:---Reuseofseparatedpicklingandtanningfloatsinsuccessivecycles.Reuseoftanningfloatinthenextcycleofpickling.Reuseofthemixtureoftanningfloatandsammyingwaterpartlyinpre-tanning.
partlyintanninginthenextcycle.Thepre-tanningfloatisdischargeddaily.Reuseofthespenttanningfloatinthenextcycleoftanningandthesammyingwaterforthepicklingfloatthatdailydischarged.
Ineachrecyclingoperation,spentliquorisaccumulated,filteredthroughasuitablescreenfilter,anditscompositionmaybemodifiedorreinforcedbyaddingchemicals.
Recyclingtechniquesaremostlyusedinconventionaltanning.
Accordingtotheextentoftheirintroduction,anincreaseinchromeutilizationfrom70%upto95%andadecreaseinchromedischargefrom2-5kg/t
to0.1-0.25kg/trawhidecanbeobtained.WordsandExpressionsbasicchromesulphate堿式硫酸鉻diffusionn.擴(kuò)散chromecomplex鉻絡(luò)合物
interiorn.內(nèi)部carboxylgroup羧基uniformbluegreencross-sectioncrosslinkvt.交聯(lián)
均勻的藍(lán)綠色斷面(切口)n.交聯(lián),交聯(lián)鍵basicityn.堿度
basificationn.堿化repressvt.抑制
precipitationn.沉淀hydroxylgroup羥基environment-friendly對環(huán)境友好的olationn.羧配聚
aminoacidsidechain氨基酸側(cè)鏈reinforcevt.加強(qiáng),增加…的數(shù)量
sodiumbicarbonate碳酸氫鈉hydrolyzation
n.水解
glyoxylicacid乙醛酸uneventannage不均勻的鞣制
Mannichreaction曼尼期反應(yīng)drawngrain粗面,抓面
normalchromepowder標(biāo)準(zhǔn)鉻粉shrinkagetemperature收縮溫度
unsplittedpelt未剖層的裸皮horseupvt.將…搭馬
dicarboxylicacid二羧酸
basificationagent堿化劑
maskingagent蒙囿劑dosevt.給藥
Chelatecomplex鰲合物aliphaticdicarboxylate脂肪族二羧酸鹽self-basifyingagent自堿化劑
polyaerylaten.聚丙烯酸鹽dolomiten.白云石
syntann.合成鞣劑calciumformate甲酸鈣magnesian.氧化鎂
sodiumaluminiumsilicate硅酸鋁鈉sodiumacetate醋酸鈉pollutionload污染負(fù)荷sodiumphthalate鄰苯二甲酸納
spenttanningfloat(用過的)舊鞣液affinityn.親和性
samvt.擠水unmaskedtannage不蒙囿的鞣制
powderchrometanningagent粉狀鉻鞣劑vegetableextract栲膠accumulatevt.積累,積聚sulphatedoil硫酸化油highexhaustionchrometanning高吸收鉻鞣ChapterFourProcessesforVegetableLeathersandOtherLeathers1VegetableTanningmethods
Vegetablesubstanceshavebeenusedfortanningsinceancienttimes.
Thepropertiesofvegetable-tannedleatherincludelowextendbility,goodstrength,shaperetention,storageofmoisture,embossingproperties,andpolishingpropertiesofthegrainandofthecutedgeinthecaseofsoleleathers.
Withtheintroductionofchrometannage,therewasatrendtowardssoftertypesofleather.Vegetabletannagewasusedlessandlessonaccountofitslowerproductivity.
Inaddition,importantfieldsofapplicationforvegetableleatherwerelostassyntheticsubstitutematerialswerefound(e.g.drivebelts).Recently,however,interestinvegetableleathershasbeenincreasingagainasthedesireforpropertieswhichcanonlybeenobtainedbymeansofvegetabletannagehasgrown.Oneconditionisthatthetanningrhythmshouldcorrespondtothatofachrometannage.Thedevelopmentofspecialproductsandprocesseshasmadethispossible.
Inthefollowingpages,weshalldescribehowtoproducedifferenttypesofvegetableleathers,fromfirmsoleleathertosoftupperleather,economicallyandinaccordancewithpresent-dayrequirementsbyvegetabletanningmethods.1.1
ConventionalVegetableTanningMethods
Vegetabletanninginpits,whichiscarriedoutpracticallyonlyinacountercurrentwayatthepresenttime,isabaseofallconventionalmethods.
Inthismanner,peltcomesinthemostdiluted,exhaustedsolutionoftanningmattersatfirst.Moreconcentratedsolutionsactonpretannedpeltgradually.
Thedensityofthetanningsolutionsactingonpeltincreasesfrom10Beto50Be.Tanningtimeinpitsusuallyvariesfrom2weeksto5
weeks.Inthiswaytannedpeltisthenfinishedindrumsinabathwithadensityof12-16oBe.Thetotalamountofvegetabletanningagentsusedisusually33%-40%oftanningmattersperpeltweightforsoleleather,28%-30%fortechnicalleathersand15%-20%whentanninggoatskinsandsheepskins.RapidtanninginpitsknownastheHot-pitprocessisamodificationofthisbasicmethod.Theaccelerationoftanningisachievedbyahigherconcentrationofthetanningsolutionsinpits(density10-150Be).
Diffusionofthetanningagentsintohidesisacceleratedbyagitationobtainedbyhangingthemonrockers.Thepeltispreparedforrapidtanningintheconditioning(pretanning)bathe.g.with5%ofpolyphosphateand2%ofsulphuricacid.
Thepenetrationoftanningagentsintopeltisthusacceleratedwithoutovertanningthesurfacelayer.Thetimeforrapidtanningisusuallyfrom20to25days.Thebasicmethodofdrumrapidtanningcanalsobeincludedamongconventionalmethodsatthepresenttime.Toshortenthelongproductiontimeofvegetabletannedleathersisthemainpurposeofintroducingthismethodintopractice.
Specificpropertiesofsomesyntansareutilizedforpeltpretanning.Thesesyntansdiffusefastintopeltandpreventovertanningthesurfacelayerwithvegetabletanningmatters.
Thus,theirpenetrationintothemiddlelayersisacceleratedandgoodtanning-throughachieved.Whenusingamixtureofsyntansandvegetabletanningmatters,itispossibletotanwithahighconcentrationfromthebeginningoftanningsothatthewholeprocessisshortenedsubstantially.Inallconventionalmethodsthereisarelativelyhighamountofresiduesoftanningagents(non-absorbedtanningmatters,non-tanningmattersetc.)dischargedintothesewers.Theseresiduesbelongtothebiologicallyharddegradableandresistantorganicsubstances.
1.2AlternativeMethods
Themainpurposeofthesemethodsistoincreasetheexhaustionoftanningmatterstypicalforconventionalmethods.
Itcanbeseenfromtechnicalliteratureaswellasfrompracticethatalternativelow-wastetechnologiesofvegetabletanninghavenotsofarbeendevelopedfortheactualconditionsintanneries.TheprocesscalledC-RFPcanbeconsideredasatypicallow-wastetechnology.Intherapidtanningprocessindrums,limedpeltisfirstconditionedwithacidauxiliaryagents.
Pretanningwithasuitablesyntanmakespenetrationofvegetabletanningmatters,ortheirmixturewithsyntans,intothemiddlelayersmucheasierandthusensuresagoodtanning-throughinthefollowing1to
2days.Pretanningandtanningiscarriedoutinveryshortfloatssothatrelativelyhighexhaustiontanningmattersoccurs(about75%)andonlyverysmallbathvolumesaredischarged.
Ithasbeenfoundthattheexhaustionoftanningmattersfromthetanningbathduringonetanningcycleisnotpossible.Inordertoachievegoodtanning-through,astoichiometricsurplusoftanningmattersensuringtherequiredqualityofleathersisused.
Theresultis,however,thataconsiderablepartoftanningmattersremainsinthebathtobedischargedintowastewater.Thatiswhytherecyclingmethodshavealsobeenintroducedintovegetabletanning.
OneofthemwhichhasbeenappliedinpracticeisamodernversionoftheLiritanprocess.Delimedpeltisprocessedinthebathwithpolyphosphateandsulphuricacidatfirst.Theexhaustedbath,afterbeingreinforcedwithadditionofchemicals,isusedinthenextcycle.
Insuchwaypreparedpeltisthenpretannedinpitssuccessivelyintwovegetabletanningbaths.Theprocessstartinthelessconcentratedbath(1day)atfirst.thencontinuesinthemoreconcentratedbath(1day).Apartoftheexhaustedlessconcentratedbathisusedforpreparationofthelessconcentratedpretanningbathinthenextcycle.Pretannedpeltthenproceedstopropertanningwhichtakesusuallyabout3days.
Itiscarriedoutinacountercurrentwayin6to9pitsinwhichaconcentrationisincreasedgradually.Thetemperatureofbathsiskeptat35℃.Aftermodifyingthecompositionandvolume,thebathfromthefirstpitispumpedintothelastpitfromwhichleathersaretakenout.Theleathersarepretannedthroughthecrosssectionforabouttwothirdsofthethickness.
Theleathersarethenfinishedinadrumatatemperatureof40℃bythemethodofsocalleddry-tanningfor30hours.Anextractinanamountofupt045%oftanningmattersrelatedtothepeltweightisused.
Thetannedleathersareleftforconditioningandwashedintheusualway.
AlthoughthedescribedversionoftheLiritanprocessissubstantiallymoretimeconsuming(12days)itiswidelyused.
Thereasonisthatithasasubstantiallyhighutilizationoftanningmatters(upto97%)andthecorrespondinglyreducedamountofpollutantsinthewastewater.Questions
Answerthefollowingquestionsaccordingtothetext.(1)Whatisthepropertyofvegetable-tannedleather?
Whydidpeopleusevegetabletannagelessandlessforatime?
Whyhaspeople'Sinterestinvegetableleathersbeenincreasingagainrecently?(2)Whatwaydoweemploywhenwecarryoutconventionalvegetabletanninginpits?
Howdowecarryoutitinthisway?(3)WhatistheHot-pitprocess?
Howdoweusuallyacceleratethetanningintheprocess?(4)Whatisthemainpurposeofintroducingdrumrapidtanningintopractice?Howdoweusuallyshortenthewholeprocessinthetanning?
(5)Whatresiduesdoconventionalvegetabletanningmethodsusuallyproduce?Aretheybiologicallydegradableornot?(6)WhycanweconsiderC-RFPasatypicallow-wastetechnology?
HowdowecarryoutthetanningaccordingtoC-RFPprocess?(7)Whydoweusuallyuseastochiometricsurplusoftanningagentinthevegetabletanning?
Whydoweintroducerecyclingmethodsintovegetabletanning?(8)Howdowerecyclethetanningbathintheliritan
process?
(9)WhatequipmentdoweemployintheLiritan
process?Howmuchextractshouldweuseintheprocess?(10)WhydopeoplegenerallyusetheLiritan
processalthoughitismoretimeconsuming?TopicsforDiscussion
Studentsaresupposedtodiscussthefollowingtopicsfor30minutesinpairsorgroups:(1)Vegetabletannedleatherpossessespropertieswhichcannotbeobtainedbymeansofchrometannage.Comparevegetableleatherwithchromeleather,andsumuptheiradvantagesanddisadvantages.
(2)Thecountercurrentwayisthebaseofconventionalvegetabletanningprocesses.Inthismanner,peltisputintothemostdiluted,exhaustedtanningsolutionatfirst,thentransferedtomoreconcentratedsolutiongradually,finallyistannedinthemostconcentratedtanningsolution.Whyshouldwecarryoutthevegetabletanninginthisway?Giveyourownreasonableexplanation.
2ProcessesforVegetable-tannedsoleleathersandUpperleathersTheC-RFPprocesscanbeusedtoproducealltypesofvegetableleather,e.g.soleleather,harnessleather,splithidesandliningleather.Inthefollowingpagesweshalldescribethemanufactureofsoleleatherandupperleather.
2.1ProcessesforSoleLeathers
The
charactertsticfeatureoftheC-RFPprocesscanbedemonstratedeffectivelybytakingasanexampleoffirmsoleleather,asthevegetabletannageofthickpeltsisparticularlydifficult.
Thebestrawmaterialforsoleleatherisbutts.Afterliming,thebuttsshouldbefleshedthoroughly,asanyremainingbitsoffleshimpedetanpenetration.Threetofourcutsshouldbemadealongthebackbonetopreventdrumfolds.
Asthehidesbecomestifferduringthesubsequentmaintannage,possiblygivingrisetoanabraded,drawngrain,itisimportanttoensurethatthedrumspeedis1-3r.P.m.,dependingonthedrumload.Thegreatertheloadis,theslowerthedrumspeedmustbe.Themotoroutputofthedrummustbesetat0.73KWper100kgpelt.
Procedurel:Washthepeltwithcoldwater,thenconditionwithoutfloat:
4.0%BASELC
0.1%sodiumbisulphite
2.0%formicacid85%(diluted1:2)Theadditionofsodiumbisulphitepreventshydrogen
sulphidefrombeingreleased.ThepHshouldreachapprox.3.5within2-3hours.Thenthepretannageiscarriedout:
+8.0%TANIGANRFS3-4h
(possiblyovernightonautomatic)
Aspretannedhidefibreshavelowheatresistance,thetemperaturemustnotexceed32℃.Afterpretannage,thehidesarewashedatatemperatureof25-30℃toremovethesalts.Forthemaintannage,35%-38%tanningmaterialsareusedasfollows:Maintannage:(Withoutfloat)
approx.18%vegetabletanningmaterials2h
+approx.18%vegetabletanningmaterials14-20hTanpenetrationgivesasmoothergrain.Quickertanpenetrationandalighter,moreuniformcolourcanalsobeobtainedbyreplacing4%-7%ofthevegetabletanningmaterialswithsyntans.
Theadditionof0.2%-0.4%ofPREVENTOLWBisrecommendedtoreducemouldformationafterthemaintannage.Theendtemperatureofthetannageshouldbe35-38℃andnomore.
Whilethetanningmaterialsdopenetratecompletelywithinthegiventanningtime,theyarenotyetfirmlybound.Thiscanberemediedbyfixingwithasyntantowardstheendofthetannage.Thishastheadditionaladvantageofpreventingtanningmaterialstainfromformingduringstorage.
Fixation:
+1%-2%TANIGANBL20-30min
Toallowthetanningmaterialstobindcompletely,theleathersarethencoveredandstoredfor1-2daysandthenprocessedasusual(rinsedbriefly,sammed,shavedifnecessary,retanned,setout,pre-dried,oiled,setoutagain,driedcompletely,conditionedanddrummed).
2.2
processesforUpperLeathers
Thebeamhouseworkiscarriedoutasusual.Straight
relimingimprovesthesoftnessoftheleather.Thepeltsshouldbesplitafterlimingtoobtainasmootherleatherandbetterareayield.
Afterdelimingandbating,thepeltsarewashedtoremovethesalts.Subsequentacidification
helpstoreducetheswellingofthepeltsandloosensupthefibrestructure.Theadditionaluseofformicacidhasafavourableeffectonthesoftness,andanacidequilibriumismorerapidlyobtained.
Ontheotherhand,ifinorganicacidsareused,diffusionislikelytobeslower.TheendpHshouldbeapprox.3.5.Thenextstepisthepretannage,whichisfollowedbythemaintannageinthesamebath.Thetypeoftanningextractusedisextremelyimportantforthehandleoftheleather.Chestnut,forexample,hasagraintighteningeffect,whilemimosaandquebrachogivefullerleathersandsyntanssofterleathers.
Theamountofvegetabletanningmaterialsisalsocrucialtothesoftnessofvegetableleather.Adequatetanpenetrationisobtainedwithapprox.15%puretannin.Insufficientlytannedleathershaveatinnyappearance.Iftoomuchvegetabletanningmaterialsareused,theleatherbecomestoofirm.TheadditionofsyntheticreplacementtanningmaterialssuchasTANIGANOSorBNimprovesthepenetrationofthevegetabletanningmaterials,makingitpossibletoreducetheamountused.Theleatherbecomeslighterinweightandlighterincolour.
Theuseofanelectrolyte-resistantfatliquoringagentinthepretannageormaintannageimprovesthesoftness.Increasingthetemperatureto35℃towardstheendofthemaintannageimprovestheuptakeoftheproducts.ThefollowingisanexampleofaC-RFPtannageforupperleathers:
Procedure2:Material:cattlehides,limedasusual,washed,fleshed,andsplitpercentagesonsplitweightWashing:300%water350C10min
DrainfloatDelimingandbating:100%water350C1.5%ammoniumsulphate
0.5%sodimn
bisulphite
0.2%formicacid85%(1:5)30min
+1.0%batingagent60minpH8.0-8.5Crosssectionwithphenolphthalein:colorlessdrainfloatWashing:300%water20℃10min
Conditioning:(withoutfloat)
3.0%BAYSELLC0.8formicacid85%(1:2)Temperat
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