1、2282DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置CONTENTS目錄RefereneedrawingsTOCo1-5hz參考圖紙3Installationprocedure安裝過程4Preparationbeforeinstallation安裝前準備4Liftingprocedure吊裝過程5InstallAnehorBracket安裝支承架6安裝增壓器6Installblock安裝閥塊7InstallTrackRollerandLiftingCylinder安裝滾輪及頂升缸7InstallHydraulicCylinder安裝伸縮缸8InstallControlConsole

2、安裝控制臺8Hydraulic&ElectricConnection連接液壓&電氣管路10AttachedTable附表10DrawingNo.DrawingnameTP10109-R-BM11-XD-0001DRILLFLOORSKIDDINGGENERALARRANGMENTDIAGRAMTP10109-R-BM11-XA-0001DRILLFLOORSKIDDINGHYDRAULICFLOWDIAGRAMTP10109-R-BM11-XT-0001DRILLFLOORSKIDDINGUNIT,WIRINGDIAGRAMTP10109-R-BM11-XD-0201DRILLFLOORSKI

3、DDINGUNITFWD-PORT,GENERALARRANGMENTTP10109-R-BM11-XD-0101DRILLFLOORSKIDDINGUNITCONSOLE,GENERALARRANGMENTTP10109-R-BM11-XX-0101DRILLFLOORSKIDDINGUNITFWD-PORT,LIFTINGARRANGMENTTP10109-R-BM11-XX-0102DRILLFLOORSKIDDINGUNITCONSOLE,LIFTINGR0331-402-401quiEQUIPMENTINSTALLATION-CANTILEVER&DRILLFLOOR1.Refere

4、neeDrawings參考圖紙1.RefereneeDrawings參考圖紙33833383DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置2.Installationprocedure安裝過程Followingmajorcomponentsshouldbeinstalledduringtheprocedure:-AnchorBracket支撐架-Trackroller滾輪-Liftingcylinder頂升缸-Hydrauliccylinder伸縮缸-ControlConsole控制臺過程中主要安裝以下主要部件:Thesecomponentsshouldbeinstalledsucc

5、essively.應(yīng)依次安裝上列組件。安裝前準備Checktheequipmentcomponentsinstallationbolt,etc.清點各設(shè)備組件、安裝螺栓等。Liftingequipmentsshallbepreparedaccordingtoliftingprocedure.根據(jù)吊裝工藝要求準備好吊裝設(shè)備。Ensureallliftingitemsarecertified.保證所有吊具合格。Ensuresufficientlaydownandaccessareasforallaspectsofinstallation.保證安裝位置各個方向均有足夠的下放及通道區(qū)域。Moveall

6、obstaclesfromthearea.清除工作區(qū)域的障礙物。Protectallunconnectedelectricalcablewithsuitabletapeandlabel.用膠帶及標簽固定好電纜。/hosesupportsshouldbere-instatedaftercompletionofinstallation。密封好液壓管路的端口，以防進入臟物，所以臨時未固定的電纜及軟管應(yīng)固定好，直至設(shè)備安裝完畢才能解除固定。Protectpaintworkfromscuffingofropes,slings,etc,withpadding.Usepadpieces,44844484sp

7、readersandpackingasrequired保護設(shè)備表層油漆，防止和繩索等擦碰產(chǎn)生磨損。Avisualinspectionoftheequipmentshallbeperformedpriortoanyinstallation.Thisinspectionwillverifyproperassemblyandintegrityofallequipment.Allpiecesofequipmentinstalledabove6feet(1.8meters)inheightshallalsobeinspectedforpropersecondaryretentionofallfasten

8、ers.設(shè)備安裝前應(yīng)進行外觀檢查，用以確認設(shè)備裝配情況及完整性。所有安裝高度在feet(1.8m)以上的設(shè)備必須檢查吊裝過程2.2.1.LiftingEquipmentRequired:吊裝設(shè)備要求:Trackroller-minimumcapacity:540kgeachLiftcylindersminimumcapacity:150kgeachAnchorbracket-minimumcapacity:250kgeachHydrauliccylindersminimumcapacity:100kgeachConsole-minimumcapacity:150kg2.2.2.Particul

9、arprocessofliftingseetheliftingprocedure.具體的吊裝過程見吊裝工藝。安裝支承架LifttheAnchorbracketontotherailthe4corners,Makesuregreasewasbestrewedontherail,Andbothsidespacebetweenthesideplateandrailisnomorethan6mm.(seeFigureA).將支撐架吊到軌道的四個角上。保證軌道上涂好潤滑油脂。安裝時保證支撐架兩側(cè)邊板和軌道的間距不大于6mm（見圖A）。安裝增壓器InstallthePressureIntensifiero

10、ntheDrillFloorFrameby8-90Ublotand8-M12nut.makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureA).用8個M12螺栓、螺母將增壓器安裝到鉆臺結(jié)構(gòu)上，保證增壓器沒有節(jié)流閥的一側(cè)朝向鉆臺舷外（見圖A）。DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置5585SHEET5OF10DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置FigureAInstallblock安裝閥塊InstalltheblockontheD

11、rillFloorFrameby20-M12x30boltandwasher,makesuretheblocksurfacewithholewastheoutsideoftheDrillFloor,makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureB).用20個M12x30的螺栓及M12墊片將閥塊安裝到鉆臺結(jié)構(gòu)上，保證閥塊帶孔的一面朝向鉆臺舷外。保證增壓器沒有節(jié)流閥的一側(cè)朝向鉆臺舷外(見圖B)。66866686tTgz229229iiIIwiiii1J165ST

12、ROKDRILLFLOORSKIDDINGUNIT鉆臺滑移裝置lF0DfflLLFLOORSTRUCTURE廠-902”甘-n-i-iliiii=；：#：丄iii36r.JIA.(70125|峙r*-止L占SHEET6OF10iiliiiiiiiiiiii：一jkJI11fF*住歸基辣DRIlTLOORSKIDBEAV10924723至鉆科誡6096TODERRICKCPORT/FWDCORNERSHOVNFigureB安裝滾輪及頂升缸InstallTrackRollerandLiftingCylinderInstallthetrackrollerandliftingcylinderonthe

13、anchorbracket.Makesurethecentrallineofliftingcylinderwascoincidedwiththerailcentrallineintheverticalview.將滾輪和頂升缸安裝到支撐架上，保證頂升缸中心線和軌道中心線一致。InstallHydraulicCylinder安裝伸縮缸ConnecttheBoresideofhorizontalhydrauliccylindertotheanchorbracketbythepinandkeepplate,ThenusesubstitutepinconnecttheRODsidetothefixedb

14、racket(willprovidebyRO),thenweldthebrackettotheDrillFloor.Makesurethetoleranceofparallelismforbothpinsnomorethan0.05mm(seeFigureC).Andmakesurethecentrallineofthecylinderwasparallelwiththecentrallineofdrillfloor,thetolerancenomorethan1mm(seeFigureD).將水平伸縮液壓缸液壓缸側(cè)用銷子及擋板連接到支撐架上，然后用銷子將活塞端連接到固定的托架上，然后將該托架

15、焊接到鉆臺上。保證兩銷子的平行度公差不大于土0.05mm(見圖C)，保證液壓缸的中心線和鉆臺中心線平行，公差不大于土1mm(見圖D)77877787*iFJ/0.05AFigureCDrillFlooriiREV.OInstallthecontrolconsoleundertheDrillFloorby4-M12X40boltandwasher.R0331-402-401Rev.1EquipmentInstallation-Cantilever&安裝控制臺DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置SHEET7OF10JACKUPM28888JACKUPM2REV.OSHEET8O

16、F101旳燭上DRILLFLOORSKIDDINGUNIT鉆臺滑移裝置TAGW,4398U110iTjiJ瀾MO,*WJ3OmQQg池曲rfVOI做L“馳1制rmFIDOR5KC倔ATI-4T6科P9HVT2Q叭丄FLOOf毀IW啲”hBFigureD&ElectricConnection連接液壓&電氣管路RefereneeDrawings:TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001Connect,routeandsecureallhydraulicpiping,hosesandfittingspertheabovedrawingsandsche

17、matics.Makesurenoleakofthepipework.連接好所有液壓管路、軟管、配件等，確保管路無泄漏。參考圖紙：TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001DRILLFLOORSKIDDINGUNITItemsFastenersFastenersBoltGradeBlackFastenersHotDippedSpunGalvanisedZincPlatedXlanCoated8.810.98.810.98.810.98.810.9SizeTorqueLoad(Nm)M5NANANANA5.24.8NANAM6NANANANA911NANAM8NANANANA2229NANAM10NANANANA4560NANAM128712379111791116592M14140197126177NANANANAM16218306196276196276148230M20426599383539383539319449M2473610356629316