1.目的：Purpose規(guī)范IQC進(jìn)料檢查操作，確保外購或外協(xié)件品質(zhì)符合規(guī)定規(guī)定。TheinstructionspecifiesIQCinspectionhandleensurethequalityofthepurchaseandoutsourcingpartconformtospecifiedrequirement2.合用范疇：Scope本指導(dǎo)書合用于我司機床裝配的全部采購件及外協(xié)件。TheinstructionismandatoryforallpurchaseandoutsourcingpartinEMAGJintan3.職責(zé):Responsibility3.1倉庫—負(fù)責(zé)物料的點收，搬運，標(biāo)記，儲存。Warehouse—responsibleformaterialacception,flitting,identificationandstorage.3.2進(jìn)料檢查—負(fù)責(zé)物料的品質(zhì)檢查/統(tǒng)計。IQC—responsibleformaterialinspectionandrecord。3.3采購—負(fù)責(zé)將不合格物料信息反饋供應(yīng)商。Purchase—responsibleforprovideNOKmaterial4.定義definition嚴(yán)重缺點ACriticaldefectA產(chǎn)品存在對使用者的人身及財產(chǎn)安全構(gòu)成威脅的缺點，不符合國家法律，法規(guī)，可靠性驗證等Productsposenothreattotheuser'spersonalandpropertysafetyofdefects,conformitywiththenationallaws,regulations,andreliabilitytest,etc重要缺點BMajordefectB1.功效及型號缺點影響正常使用Thefunctionandtypedefectsaffectthenormaluse2.尺寸缺點影響安裝或機加工Thedimensiondefectsaffectinstallationormachining3.材料缺點影響工件力學(xué)性能Thematerialdefectsaffectthemechanicalproperties構(gòu)造和外觀存在客戶難以接受缺點Thestructureandappearancedefectscannotaccept5.無產(chǎn)品標(biāo)記、無合格證明的物料Noproductidentification,conformitycertificateparts輕微缺點CMinordefectC上述缺點以外不影響產(chǎn)品使用和功效的缺點Theotherdefectsdonotaffecttheproductassembleandfunction5.內(nèi)容及流程：ContentandProcess5.1收貨Receipt倉管員需根據(jù)供應(yīng)商提供的《送貨單》或《采購合同》核算來料信息，如不符合，將退還供應(yīng)商；如符合，則將需要檢查的放入來料待檢區(qū)，無需檢查的直接入庫。Warehouseoperatorshouldaccordingtothesuppliersprovidethedeliverynotetoverifyincominginformation,returntheunconformitypartsandremovetheconformitypartstoincominginspectionarea,warehousedirectlywithoutinspection.5.2物料檢查Inspection5.2.1檢查根據(jù)：物料的圖紙、物料的規(guī)格書及樣板或?qū)?yīng)的檢查指導(dǎo)書。Inspectionstandard：Drawings,materialspecificationsofthematerialandsampleortheinspectioninstruction5.2.2檢查方案：Inspectionplan1)抽樣方案按GB/T2828.1-Ⅱ級質(zhì)量允收水平（AQL）檢索規(guī)定進(jìn)行TheplanaccordingtoGB/T2828.1-Ⅱlevelacceptablequalitylevel(AQL)retrievalrequirements2)質(zhì)量允收水平AQL：CRT=0,MAJ=0.65,MIN=13)來料數(shù)量≤20件時需全檢Whenincomingmaterialquality≤10pcsshouldcompleteinspection5.2.3檢查作業(yè)內(nèi)容Inspectioncontent物料組Materialgroup名稱Name檢查項目Inspectionitem缺點等級DefectlevelsABC5.2.4檢查符合規(guī)定的物料，填寫《來料檢查統(tǒng)計表》，貼合格標(biāo)簽；對有疑問或不合格物料則按《不合格解決控制程序》解決Materialinspectiontomeettherequirements,fillin"incominginspectionrecord",qualifiedlabels;Tohaveanyquestionsorunqualifiedmaterialsareaccordingtotheunqualifiedprocessingcontrolprocedureprocessing.5.3特殊物料檢查原則:Thespecialmaterialinspectionprinciple5.3.1針對化學(xué)品類需提供原材料報告，無特殊狀況IQC只作外觀檢查Forchemicalcategoryshouldprovidetherawmaterialreport,nospecialcircumstancesIQCforvisualinspectiononly5.3.2電線電纜件、輔助類物料只作外觀檢查Cableparts,auxiliarymaterialforvisualinspectiononly5.3.3設(shè)備類，液壓組件，原則上由申請部門或裝配部門驗收Equipment,hydrauliccomponents,acceptancebytheapplicationdepartmentinprinciple5.4免檢：Exemption5.4.1免檢是默認(rèn)符合規(guī)定直接入庫的物料管制方式Exemptionmaterialistacitlyapprovetoqualifiedanddirectlyintothewarehouse5.4.2免檢物料發(fā)現(xiàn)任何則從該批次起恢復(fù)正常檢查執(zhí)行5.2.2檢查方案Exemptedmaterialfoundanydefectshouldbackto5.2.2inspectionplansincethethisbatch5.5流程圖：Followchart流程Followchart責(zé)任部門Responsible闡明RemarkNG入庫不合格品控制程序倉庫收料、點收報檢IQC檢查供應(yīng)商送貨單NG入庫不合格品控制程序倉庫收料、點收報檢IQC檢查供應(yīng)商送貨單采購Purchase供應(yīng)商根據(jù)合同或訂單提供送貨單Suppliersaccordingtothecontractororderfordeliverynote倉庫Warehouse倉庫檢查外箱有無破損、產(chǎn)品防護(hù)狀況、標(biāo)記與否清晰、帳物與否一致，如NG告知采購執(zhí)行退貨流程Warehousecheckwhetherthereisanybreakageoncarton,productprotection,thelabelisclearandaccountareconsistent,suchasNGinformprocurementexecutionreturnsprocess進(jìn)料檢查Incominginspection根據(jù)來料檢查規(guī)范檢查有關(guān)內(nèi)容填寫來《料檢查統(tǒng)計表》Accordingtotheincominginspectionspecificationrelatedcontenttofillintheincominginspectionrecords倉庫warehouse執(zhí)行入庫流程Putinstorage進(jìn)料檢查Incominginspection推動、統(tǒng)計、整治、關(guān)閉此項程序Promoteandstatistics,rectifyandclosetheprogram有關(guān)文獻(xiàn)：RelevantDocument《不合格品控制程序》NonconformityPartControllingProcedure有關(guān)