版權說明:本文檔由用戶提供并上傳,收益歸屬內容提供方,若內容存在侵權,請進行舉報或認領
文檔簡介
PCFinalSFRfailureunitFAAug.01.1/28Background:PiranhaColorBTBsuddenlyhappenhighfinalSFRyieldloss~0.57%onproductionlineonJuly.31..2/28FinalSFRunitFA:Randomlytake10pcsSFRdefectunitstoanalysisandtheresultastable:FAMethodologyflow:RetestatgoldenTesterSearchfororiginalFocus/FinaltestdataCompileSFRdataVisualInspection1>VisualInspection&Retesttestatgoldentestresultastable:
VisualInspectionresultasbelow:Retestresultasbelow:StatuslensContaminationpasspassfailQTY0
1037TTL10
10Goldentesterretestdataasbelow:SNStatusSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRVDC306H7092FAIL0.5990.4550.6590.6230.454VDC306H7163FAIL0.5950.4220.690.6290.548VDC306J1027FAIL0.6960.6670.6170.6530.643VDC306J5112PASS0.6590.6090.6830.6680.597VDC306J5128PASS0.6320.6440.6380.6510.648VDC306J5179PASS0.6670.6710.6470.650.656VDC306K1176FAIL0.6460.5290.6980.6470.598VDC306K5093FAIL0.6650.6610.6280.6420.602VDC306K5117FAIL0.5310.6610.5590.4860.663VDC306K5118FAIL0.650.6630.6250.6530.659Remark:finallimit0.53<(ULURLLLR)<10.63<Center<1Confirmresultshow60%finalSFRunitaremarginalfailedinclude2pcsmarginalpassunit.3/2810pcsOriginalfocusandFinaltestdataastable:Finding:80%FinalSFRdefectunitarefromSFRmarginalPassinfocustest;70%FinalSFRdefectunithavebigSFRdrop(delta>0.06)betweenfocusandfinaltestexcept1pcsunit(VDC306J5112)duetocontactnowellduringfinaltestwhichleadtoSFRimageabnormalcauseSFRfailure.Originalfocusdata:OrignalFinaltestdataDelta(Focusdata-Finaldata):SNStatusSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRStatusSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRVDC306H7092PASS0.6160.5690.6950.650.558FAIL0.5970.4650.6710.6310.4480.0190.1040.0240.0190.11VDC306H7163PASS0.6480.580.7130.6440.622FAIL0.5940.4340.6990.640.5210.0540.1460.0140.0040.101VDC306J1027PASS0.690.6520.6770.660.643FAIL0.6850.6530.5730.6270.610.005-0.0010.1040.0330.033VDC306J5112PASS0.6660.6220.6960.6840.611FAIL2.0890.3430.4850.6390.594-1.4230.2790.2110.0450.017VDC306J5128PASS0.6650.6540.6730.6550.613FAIL0.6060.6450.6140.6470.6630.0590.0090.0590.008-0.05VDC306J5179PASS0.6870.6750.6810.6660.663FAIL0.6790.6610.610.6450.6570.0080.0140.0710.0210.006VDC306K1176PASS0.6530.580.7010.650.623FAIL0.6440.5120.6970.6530.6050.0090.0680.004-0.0030.018VDC306K5093PASS0.6730.6870.6550.6540.622FAIL0.6650.6690.6250.6410.6110.0080.0180.030.0130.011VDC306K5117PASS0.6420.630.6910.6490.603FAIL0.5150.6560.5480.4570.6660.127-0.0260.1430.192-0.063VDC306K5118PASS0.6560.6750.7070.6320.658FAIL0.6370.6720.5960.6440.6660.0190.0030.111-0.012-0.008OriginalFinaltestSFRimageRetestSFRimage4/28FinalSFRunitFAsummary:80%(8/10)finalSFRdefectunitarefromSFRmarginalPassinfocustest;60%(6/10)SFRfailurearemarginalfailedinfinaltestinclude2pcsretestingmarginalpass;70%FinalSFRdefectunithavebigSFRdrop(delta>0.06)betweenfocusandfinaltest.
5/28FishbonediagramFinalSFRfailureMATERIALMANMachinePoorhandlingwhichcausephysicaldeformation(localizedtocertaintestersinceoperatorassignmentbytester)METHODLocalizedtocertaintesters(Focusandfinal)Usedifferencelenssupplierwhichhasperformancedifference√CheckbytesterdefectdistributionCheckbackproductionhistorylatest1week
CheckUVintensityforalltestersCheckTorquemonitoringdata√ChecktesterbytestervariancecomparetogoldentesterCheckfocusSFRperformanceCheckLensMTFperformance6/28Whatactionhavebeendone:1>Check10pcsdefectunitfromfocustesterandFinaltestbreakdownastable:Theresultshowtesterdistributionisrandomly.Pls.notetheproductionlineonly5setfocustestersand3setsfinaltestersonstartofmorningshift.StationQty
StationQtyPC-FOCUS11
PC-FINAL15PC-FOCUS33
PC-FINAL33PC-FOCUS52
PC-FINAL42PC-FOCUS73
PC-FOCUS81
7/28Whatactionhavebeendone#2:2>Take3pcsgoldenunitstodoquicklythecorrelationofalltesterinclude(Focus/Finaltester)compiledata,theresultasbelow:Theresultshowalltestersareundercontrolled(SFRdelta<=0.03)Note:SFRdetla=Goldentesterdata-MPtester’sdata8/28Whatactionhavebeendone:3>CheckUVintensityofallsemi-autogluemachine,Resultasfollow:TheresultshowedUVmachineallareundercontrolled.TesterID>3500mj/cm2CH1CH2PC-FOcus014542.793722PC-FOcus023923.023752PC-FOcus033931.783673PC-FOcus044304.083706PC-FOcus054057.343637PC-FOcus063809.873655PC-FOcus074026.684583PC-FOcus083776.2937149/28Whatactionhavebeendone:4>CheckLenstorquemonitoringdata.Datashowedthatthelenstorquedataareundercontrolledandabovethespeclimitofmin.20N-MM.10/28Whatactionhavebeendone:5>Lookforlatest1weekSFRtesthistory,SFRyieldlossastable:TheresultshowSFRyieldofNMBbwithtexturetoolingisbadcomparetoKTandMNAA.LenstoolKTNM(7/28~8/1)DiffenceWW29DAAwithouttextureFBBwithtextureBvsABvsKTFocusTestinputQty3814735014029
FocusSFRdefectrate(FPY)0.68%1.05%2.55%1.50%1.87%FinalSFR0.03%0.09%0.83%0.74%0.80%11/28Whatactionhavebeendone:6>Randomlytake4000pcsunitdatafromfocustestingfromKTandNMlensseparately,theSFRPerformancecomparisonresultastable:Finding:TheSFRperformancefromKTisclearbetterthanNMonSFRaverageandSFRCPK.Pls.note:KTSFRdataisfromJuly.25,NMSFRdataisfromJuly.31.SFRaveragecomparisonSFRStdevcomparisonSFRCPKcomparison12/28TheSFRdatafromKTisbetterthanNM’s.4000pcsunitdatafromfocustestingfromKTandNMlensseparately,theSFRcomparisonresultastable:13/287>RandomlytakeMTFtestdatafromIQCbysupplier(KT:250pcsNMtoolA:196pcsNMtool:B)theMTFperformancecomparisonresultasbelow:Finding:NMAandBtoolperformancenocleardifferentonMTFAverage,StdevandCPK.KTlensperformanceisbetterthanNMonMTFaverageCPKCorner.TheMTFCornerStdevofKTisbetterisNM,theMTFCenterofNMisslightbetterthanKT.Whatactionhavebeendone:MTFaveragecomparisonMTFStdevcomparisonMTFCPKcomparison14/28250pcsKTlensandtooling”AA”196pcs&tooling”BB”160pcslensMTF
datacomparisonbyboxplotasbelow:TheSFRcomparisonresultisshowing:KTlensMTFdataisbetterthanNewmaxtooling“AA”lensandtooling“BB”lens.KTlensNM-AAlensNM-BBlensKTlensNM-AAlensNM-BBlens15/28Study#1-FinalSFRcomparisonbystagetime: Take8of10pcsSFRdefectunittodostagetime12H/24HandretestthematoriginalfinalTester,andThencompareSFRtestdata(includeoriginalFocus/Finalandstage12H/24H). Theresultshow5of8pcsFinalSFRfailureretestpassafterstage12Hinclude1pcsmarginalSFRpass. Theresultshow6of8pcsFinalSFRfailureretestpassafterstage24Hinclude2pcsmarginalSFRpass. 8pcsfinalSFRdatacomparisonbystageresultPls.refertoslide#7~10.Retestresultatoriginalfinaltesterafterstage24H:SNStatusSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRVDC306H7092stage24HFAIL0.570.4410.6550.6020.411VDC306H7163stage24HFAIL0.5970.4090.6950.6450.508VDC306J1027stage24HPASS0.6810.6480.6840.6670.641VDC306J5128stage24HPASS0.6330.6580.6550.6580.648VDC306K1176stage24HPASS0.6390.5380.70.6480.618VDC306K5093stage24HPASS0.6590.6720.6440.6440.614VDC306K5117stage24HPASS0.6220.6140.6690.6050.657VDC306K5118stage24HPASS0.670.6620.6850.6880.645Retestresultatorignalfinaltesterafterstage12H:SNStatusSFR_ULSFR_URSFR_CenterSFR_LLSFR_LRVDC306H7092stage12HFAIL0.5660.4230.6470.5990.407VDC306H7163stage12HFAIL0.5920.3930.6910.6480.491VDC306J1027stage12HPASS0.6820.6460.6850.6680.64VDC306J5128stage12HPASS0.6290.6590.6640.6590.651VDC306K1176stage12HFAIL0.6380.5270.6940.6540.613VDC306K5093stage12HPASS0.6510.6740.6340.6390.615VDC306K5117stage12HPASS0.6140.6090.6690.6010.645VDC306K5118stage12HPASS0.670.6640.6840.6870.65416/282pcsunit’sSFRdatanochangeafterstage12Hand24HcomparetooriginalfinalSFRdata.17/282pcsunit’sSFRvaluehaveclearriseagainafterstage12HcomparetooriginalfinalSFRdata,especialisonSFRCenter,afterstage12H,Unit’sSFRvalueisstable.18/282pcsunit’sSFRdatanoclearchangeafterstage12Hand24HcomparetooriginalfinalSFRdata.19/282pcsunit’sSFRvaluehaveclearriseagainafterstage12HcomparetooriginalfinalSFRdata,especialisonSFRCenter,afterstage12H,Unit’sSFRvalueisstable.20/28FinalSFRcomparisonbystagetimesummary:Basedon8pcsSFRcomparisonbystagetime,theresultfinding:4of8pcsSFRvaluehavecertainrecoverafterstage12H,especialisonSFRCenter.21/28Study#2-Refocus3SFRfailureunit:3SFRdefectunitsSFRdataafterrefocusastable:DatashowSFRdatacanrecovertofocustestdataafterrefocus.Refocuslensdirectionas:SNRefocusStatusRefocus
directionVDC306H7163PASSLensdownwardturn10?VDC306K1176PASSLensdownwardturn8?VDC306H7092PASSLensdownwardturn10?SNTestprocessStatusSFR_ULSFR_URSFR_CSFR_LLSFR_LRVDC306H7163OriginalFocusdataPASS0.6480.580.7130.6440.622BeforerefocusFAIL0.5970.4090.6950.6450.508AfterrefocusPASS0.670.6550.7160.6540.668VDC306K1176OriginalFocusdataPASS0.6530.580.7010.650.623BeforerefocusFAIL0.6390.5380.70.6480.618AfterrefocusPASS0.6380.5790.7190.6550.609VDC306H7092OriginalFocusdataPASS0.6160.5690.6950.650.558BeforerefocusFAIL0.570.4410.6550.6020.411AfterrefocusPASS0.6220.6230.7090.6550.58922/2823/28Study#3-DOEforreducingfinalSFRfailurerateToreducefinalSFRdefectrate,oneDOEhavebeendone:Methodology:FocustestGluePlaceelectrostaticskinonlenssurfaceUVCuringFinalTestPlaceelectrostaticskinonlenssurfaceasbelowfig:24/28Materialrequirement:Take1PTunits(130pcs)fromNMToolBwithtexture.DOEresult:Theresultshow100%unitispassinfinaltest.SFRdatacomparisonbetweenfocus/Finaltestandtheresultsummaryastable:1pcsunit’sdelta>0.06possiblefactor:Possibleplacetheelectrostaticskinontothesurfaceoflensmovelens.Possiblemovelensbytipwhileglue.PossibleLenselementmoving.1>DOEtestresult:Uni
溫馨提示
- 1. 本站所有資源如無特殊說明,都需要本地電腦安裝OFFICE2007和PDF閱讀器。圖紙軟件為CAD,CAXA,PROE,UG,SolidWorks等.壓縮文件請下載最新的WinRAR軟件解壓。
- 2. 本站的文檔不包含任何第三方提供的附件圖紙等,如果需要附件,請聯系上傳者。文件的所有權益歸上傳用戶所有。
- 3. 本站RAR壓縮包中若帶圖紙,網頁內容里面會有圖紙預覽,若沒有圖紙預覽就沒有圖紙。
- 4. 未經權益所有人同意不得將文件中的內容挪作商業(yè)或盈利用途。
- 5. 人人文庫網僅提供信息存儲空間,僅對用戶上傳內容的表現方式做保護處理,對用戶上傳分享的文檔內容本身不做任何修改或編輯,并不能對任何下載內容負責。
- 6. 下載文件中如有侵權或不適當內容,請與我們聯系,我們立即糾正。
- 7. 本站不保證下載資源的準確性、安全性和完整性, 同時也不承擔用戶因使用這些下載資源對自己和他人造成任何形式的傷害或損失。
最新文檔
- 跨部門聯合督查制度
- 行政處罰協(xié)助制度是一種特殊的公法制度
- 雷士介紹教學課件
- 2026天津市濱海新區(qū)教育體育局招聘298人備考考試試題附答案解析
- 2026云南文山州教育體育局所屬事業(yè)單位選調37人(2026年第1號)參考考試題庫附答案解析
- 骨髓炎的護理研究進展
- 2026年廬山市應急管理局招聘森林消防隊隊員60人備考考試題庫附答案解析
- 2026云南紅河州紅河縣公安局招聘警務輔助人員24人備考考試試題附答案解析
- 2026上半年黑龍江省體育局事業(yè)單位招聘13人參考考試題庫附答案解析
- 2026廣西南寧市公開考試招聘事業(yè)單位工作人員1798人備考考試試題附答案解析
- 醫(yī)院內控制度
- 高一英語作業(yè)反饋與改進計劃
- 高標準農田建設項目驗收技術方案
- 醫(yī)療器器械年終總結
- 鋼架樓梯安裝合同范例
- 浙江省杭州市富陽區(qū)2023-2024學年四年級上學期語文期末試卷
- 環(huán)境影響評估投標方案(技術方案)
- JTG-T3651-2022公路鋼結構橋梁制造和安裝施工規(guī)范
- 河南中美鋁業(yè)有限公司登封市陳樓鋁土礦礦山地質環(huán)境保護與土地復墾方案
- 海南省定安縣龍河鎮(zhèn)大嶺建筑用花崗巖礦山 環(huán)評報告
- 大學生畢業(yè)論文寫作教程全套教學課件
評論
0/150
提交評論