XXX金屬制品有限公司,,,,,,,,,,,,,

生產(chǎn)過程流程圖,,,,,,,,,,,,,

文件編號：,,,,,,,,,,,,,

樣件Prototype,,,試生產(chǎn)Pre-Launch,,,量產(chǎn)Production,,,"主要聯(lián)系人：

Primarycontact：",,"顧客：

Customer：",,"日期（原訂）Date(Orig.：

"

零件名稱PartName：,,,,,,,,,"供應(yīng)商/工廠批準(zhǔn)/日期：

Supplier/PlantApprova/Date：",,"供應(yīng)商代碼：

VendorCode：",,"日期（修訂）Date(Rev.)：

"

"零件號/最后更改等級PartNo./Lastchangelevel：

",,,,,,,,,多功能小組CoreFunctionalTeam：,,,,

過程編號ProcessNumber,制造/Fab,運輸/Move,貯存/Store,檢驗/Inspect,返工/Rework,外協(xié)廠家/Out-souringfactory,報廢Scrap/封存contrain,更改Change,"過程描述

Processdescription","分類Class

(KPC,QCI)","產(chǎn)品特性

ProductCharacteristics

(輸出Output)","分類

Class

(KCC,QCC)","過程特性

ProcessCharacteristics

(輸入Input)"

,,,,,,,,,,,,,,

10,,,,,,,,,"進(jìn)料檢驗

MaterialIncoming",★,"1.鋁錠外觀；

Aluminumingotappearance

2.ADC12材料成分符合JISH5302-2000標(biāo)準(zhǔn)；

ADC12materialcompositionmeetsJISH5302-2000standard

3.ADC12力學(xué)性能符合JISH5302-2000標(biāo)準(zhǔn)；

ThemechanicalpropertiesofADC12areinaccordancewithJISH5302-2000standard.",,"1.進(jìn)料檢驗報告

Inspectionreport

2.核對供應(yīng)商檢驗報告

Checkthesupplierinspectionreport"

20,,,,,,,,,"原材料存儲

Materialstorage",,"ADC12材料

ADC12Material",,"1.鋁料標(biāo)識

MarkingtheAlloy

2.叉車

ForkTrack"

30,,,,,,,,,"領(lǐng)料

Picking",,"ADC12材料

ADC12Material",,"1.牌號AlloyGrades

2.爐號Heatnumber

3.數(shù)量QTY

4.叉車ForkTrack"

40,,,,,,,,,"原料熔煉

Materialmelting",★,"1.ADC12材料成分符合JISH5302-2000標(biāo)準(zhǔn)；

1.ADC12materialcompositionmeetsJISH5302-2000standard

2.ADC12力學(xué)性能符合JISH5302-2000標(biāo)準(zhǔn)；

2.ThemechanicalpropertiesofADC12areinaccordancewithJISH5302-2000standard.",☆,"1.熔爐Furnace

2.光普儀Spectrograph

3.電子秤Electronicscale

4.鋁錠ALingot

5.熔煉溫度Meltingtemperature

6.鋁液溫度

Aluminumliquidtemperature"

,,,,,,,,,"檢驗

Inspection",,,,

50,,,,,,,,,"壓鑄

DieCasting",,,☆,"1.壓鑄機(jī)

DieCastingmachine

2.模具

Tooling

3.熔爐

Furnace

4.鋁液溫度

Aluminumliquidtemperature

5.壓鑄工藝參數(shù)

Diecastingprocessparameters

6.X光探傷儀

X-ray"

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,"其它毛坯尺寸合格

Otherdiecastingdimensionok",,

,,,,,,,,,,★,"產(chǎn)品外觀符合要求，無開裂，無成型不良，無穿透性冷隔，頂桿印高度符合要求；

Theappearanceoftheproductmeetstherequirements,nocracking,nobadmolding,nopenetratingcoldseparation,andtheheightoftheejectorprintmeetstherequirements;",,

,,,,,,,,,"檢驗

Inspection",,,,

60,,,,,,,,,"去毛刺

Rremoveburrs",,"無過挫，無明顯銼刀痕跡，外觀符合要求；

Nosetbacks,noobvioussicklemarks,appearanceOK",,"氣動銼刀

Pneumaticfile"

,,,,,,,,,"檢驗

Inspection",,,,

70,,,,,,,,,"拋丸

Shotblasting",,"1.非加工面表面粗糙度為Ra3.2~4.5

Thesurfaceroughnessofthenon-machinedsurfaceisRa3.2~4.5

2.無毛刺，拋丸后無起皮，無黑斑和流紋，外觀符合要求；

Noburrs,nopeelingaftershotblasting,noblackspotsandflowinglines,theappearancemeetstherequirements;",☆,"1.拋丸機(jī)

Shotblastingmachine

2.鋼丸直徑≤Φ0.3

Steelshotdiameter≤Φ0.3

3.時間220s

Time220s

4.頻率45±1Hz

Frequency45±1Hz"

,,,,,,,,,"檢驗

Inspection",,,,

80,,,,,,,,,"敲料頭

Removehead",,"無變形，無缺料，外觀符合要求；

Nodeformation,noshortageofmaterials,theappearancemeetstherequirements;",,"敲料頭工裝夾具

RemoveheadToolFixture"

,,,,,,,,,"檢驗

Inspection",,,,

90,,,,,,,,,"機(jī)加工CNC

CNCmachining",,,☆,"1.加工中心CNC

2.刀具Tool

3.夾具Fixture

4.切削液濃度

Metalmachiningliquid"

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,,,,

,,,,,,,,,,,"其它機(jī)加工尺寸符合圖紙要求；

Othermachiningdimensionsmeetdrawingrequirements",,

,,,,,,,,,,★,"1.機(jī)加工表面粗糙度為Ra1.6；

MachinedsurfaceroughnessisRa1.6

2.機(jī)加工表面無振刀紋；

MachinedsurfacewithoutvibrationTool",,

,,,,,,,,,"檢驗

Inspection",,,,

100,,,,,,,,,"

噴漆

Spraypaint

",★,"1.產(chǎn)品表面噴銀漆處理，鹽霧時間超過72小時；

Thesurfaceoftheproductissprayedwithsilverpaintandthesaltspraytimeexceeds72hours.

2.噴塑區(qū)域合格，膜后合格，色差合格，劃百格合格；Thesprayedareaisqualified,thefilmisqualified,thecolordifferenceisqualified,andthecolorisqualified.

3.參考封樣件；

Referencesample",☆,"1.前處理

Pretreatment

2.油漆規(guī)格型號

Paintspecificationmodel

3.噴塑設(shè)備

Spraymachine

4.時間

Time

5.溫度

Temperature"

,,,,,,,,,"檢驗

Inspection",,,,

110,,,,,,,,,"檢驗、包裝

Inspection,packaging",,"數(shù)量、標(biāo)識與實物相符，位置尺寸符合要求，產(chǎn)品外觀符合要求；

Thequantity,logoandphysicalobjectmatch,thepositionsizemeetstherequirements,andtheappearanceoftheproductmeetstherequirements；",,"包裝物料

Packingmaterial"

,,,,,,,,,"檢驗

Inspection",,,,

120,,,,,,,,,"貯存

Store",,"成品

Finishedproduct",,"叉車

ForkTrack"

130,,,,,,,,,"出貨檢驗

Shipmentinspection",,"包裝無破損，產(chǎn)品無發(fā)霉；

Thepackageisnotdamaged,andtheproductisnotmoldy;",,"出貨檢驗報告

Checkingreportbeforeshipping

byOQC"

140,,,,,,,,,"發(fā)運

Shipping",,"成品

Finishedproduct",,"1.叉車

ForkTrack

2.卡車

Truck

3.銷售單

SalesOrder"

150,,,,,,,,,"RoHS檢測

RoHStesting",★,,,"每年一次到具有資質(zhì)的第三方檢測機(jī)構(gòu)進(jìn)行RoHS檢測并提供報告；

Annuallytoaqualifiedthird-partytestingagencyforRoHStestingandreporting"

160,,,,,,,,,"產(chǎn)品年度審核

ProductAnnualAudit",,"成品

Finishedproduct",,"1.過程流程圖中控制項與客戶要求一致；Controlitemsandcustomerrequirementsintheprocessflowchart

2.過程流程圖中的工序要求與實際狀況一致；Theprocessrequirementsintheprocessflowdiagramareconsistentwiththeactualconditions."

1.Thecharacteristicsymbolidentifiedonthecustomer'sdrawingisreflectedinthespecialfeaturecolumn；,,,,,,,,,,,,,

2.CPKanalysisisperformedaccordingtothedimensionspecifiedbythecustomer；,,,,,,,,,,,,,

"3.Theproductfeatureismarkedwiththe""★""symbolinthespecialfeaturecolumn,andthe""☆""istheprocesscharacte