CATLWORKINGMANUAL工作手冊(cè)FormNo.:QF-T-WM-AAuthor/Dept.:ShiPingFeng/MDEDocument#:WM-S8-004Rev:1.0Title:TheStandardOfEquipmentDocument 設(shè)備隨機(jī)資料基本規(guī)范1INDEX目錄1INDEX目錄2PURPOSE目的3SCOPE適用范圍4DEFINITIONSANDABBREVIATIONS定義與縮寫5REFERENCEDOCUMENTS參考文件6RESPONSIBILITY職責(zé)7DESCRIPTION細(xì)則/描述8RECORDSHEET記錄表單9REVISIONRECORD修改記錄10APPENDIX附件2PURPOSE目的Inordertostandardizethecontentrequirementsandproductionmethodsofrandomdatasubmittedduringequipmentacceptance,itismoreeffectivetoimplementequipmentmanagement,equipmentmaintenance,andsubsequentequipmentupgrades.為規(guī)范設(shè)備驗(yàn)收時(shí)所提交的隨機(jī)資料內(nèi)容要求及制作方法,更有效地實(shí)現(xiàn)設(shè)備管理，設(shè)備維護(hù)，以及后續(xù)設(shè)備升級(jí)改造，特制定本規(guī)范。3SCOPE適用范圍ThisspecificationisapplicabletothenecessarylinksthatContemporaryAmperexTechnologyCo.,Limitedanditssubsidiariesandholdingcompaniesshouldabidebywhendeliveringequipment.本規(guī)范適用于寧德時(shí)代科技股份有限公司及其下屬分公司、控股公司在設(shè)備交付時(shí)應(yīng)遵守的必要環(huán)節(jié)。4DEFINITIONSANDABBREVIATIONS定義與縮寫4.1Definitions定義4.1.1Usermanual用戶手冊(cè)Describetherelevanttechnicalparameters,performanceparameters,installation,commissioninganddetaileduseofequipment/productionline,withemphasisontheguidanceofequipmentuse.所述設(shè)備/產(chǎn)線相關(guān)技術(shù)參數(shù)、性能參數(shù)說(shuō)明，安裝調(diào)試說(shuō)明以及詳細(xì)使用說(shuō)明，側(cè)重設(shè)備使用指導(dǎo)。4.1.2Mechanicalinformation機(jī)械資料Thedetaileddrawingsofthemachineryanditspartsinvolvedintheequipmentanditsassemblyprocessmaterials,includingthelistofpartsandcomponents.所述設(shè)備涉及的機(jī)械及其零部件詳細(xì)圖紙及其裝配工藝資料，含零部件構(gòu)成清單。4.1.3Electricalinformation電氣資料Electricalinformationabouttheequipment/productionline,includingelectricalschematicdiagram,networkconfigurationdiagram,controlprogram,IOlayoutdiagram,etc.所述設(shè)備/產(chǎn)線相關(guān)電氣技術(shù)資料，含電氣原理圖、網(wǎng)絡(luò)配置圖、控制程序，IO布局圖等。4.1.4Maintenancemanual維護(hù)手冊(cè)Theequipmentorproductionlinepost-maintenanceandmaintenanceguide,commonfaulthandlingmethods,equipmentmanagementbenchmarks.所述設(shè)備/產(chǎn)線后期維護(hù)與保養(yǎng)指南,常見(jiàn)故障處理方法，設(shè)備管理基準(zhǔn)。4.2Abbreviations縮寫NA無(wú)5REFERENCEDOCUMENTS參考文件Anyreferencedocumentbelowwhichdoesnothaveaversionnumber,itslatesteditionshouldbeappliedtothisprocedure.凡是未注版本的參考文件，其最新版本適用于本程序。Note:Thereferencedocumentsshouldbesortedaccordingtothedocumenttype,followedbypropersequenceasinternationalstandards,regionalstandards,nationalstandards,industrystandards,communitystandards,localstandards,corporatestandards,corporatedocuments,whichthesamecategoryofdocumentsshouldbefirstalphabetical,andthennumericalrankingfromsmalltolarge.參考文件應(yīng)按文件類別進(jìn)行排序,依次為國(guó)際標(biāo)準(zhǔn)、區(qū)域標(biāo)準(zhǔn)、國(guó)家標(biāo)準(zhǔn)、行業(yè)標(biāo)準(zhǔn)、團(tuán)體標(biāo)準(zhǔn)、地方標(biāo)準(zhǔn)、企業(yè)標(biāo)準(zhǔn)、公司文件，其中同一類別文件應(yīng)先按字母，再按數(shù)字從小到大依次排序。ReferenceDoc.Number參考文件號(hào)Doc.Source文件來(lái)源Title標(biāo)題NA無(wú)6RESPONSIBILITY職責(zé)6.1MDE設(shè)備開(kāi)發(fā)部Intheissuingstageofequipmentdevelopmenttechnicalspecifications,importthisspecificationasequipmentacceptancestandard,andrequireequipmentsupplierstoformtherequiredsub-documentsineachstageofequipmentdesignandmanufacture,installationandcommissioning,acceptanceanddelivery.Inviewofthechangesintheprocess,itneedstobeupdatedintime.負(fù)責(zé)在設(shè)備開(kāi)發(fā)技術(shù)規(guī)格書發(fā)行階段，導(dǎo)入本規(guī)范作為設(shè)備驗(yàn)收標(biāo)準(zhǔn)，并要求設(shè)備供應(yīng)商在設(shè)備設(shè)計(jì)制造、安裝調(diào)試、驗(yàn)收交付各階段形成所需要的子文件，針對(duì)過(guò)程中有變更的地方，需要及時(shí)更新。6.2ME制造工程部a)Attheissuancestageofthetechnicalspecification,filerequirementsotherthanspecialacceptancedocumentsareproposedforspecialequipment.在技術(shù)規(guī)格書發(fā)行階段,針對(duì)特殊設(shè)備提出特殊驗(yàn)收文件以外的文件需求。b)Determinethefinalacceptanceoftheequipment,checktheaccuracyandstandardizationofthesubmittedinformationduringtheacceptanceprocess.主導(dǎo)設(shè)備最終驗(yàn)收,驗(yàn)收過(guò)程中核查所提交資料的準(zhǔn)確性，規(guī)范性。6.3SRC采購(gòu)部6.3.1IncorporatethisspecificationintotheprojectoutsourcingdocumentstoensurethatsupplierscanobtaintheequipmentdocumentationstandardofCATL.項(xiàng)目發(fā)包時(shí)將本規(guī)范納入項(xiàng)目發(fā)包文件中，以確保供應(yīng)商能獲取CATL設(shè)備文件制作標(biāo)準(zhǔn)6.3.2Intheacceptancereport,theequipmentdocumentreceiptformshouldbepresentedasoneoftheconditionsforthefinalacceptanceoftheequipment.驗(yàn)收?qǐng)?bào)告中需要呈現(xiàn)設(shè)備文件簽收單,并將其作為設(shè)備最終驗(yàn)收的條件之一。7DESCRIPTION細(xì)則/描述7.1Basicrequirementsforequipmentdatadelivery設(shè)備資料交付基本要求Filename文件名稱content包含內(nèi)容Detailedrequirements詳細(xì)要求Quantity數(shù)量Usermanual用戶手冊(cè)1、Safetyprecautionsandidentificationinstructions;安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；a)Completeequipmentsafetyprecautionsandidentificationinstructions；完整的設(shè)備安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；Electronicversion4copies+paperversion4copies電子版4份+紙質(zhì)版4份2、Machinetechnicalparametersandoutlinedescription機(jī)器技術(shù)參數(shù)及外形說(shuō)明a)Planlayoutdiagram(layoutdiagram,drawingsrequireelectriccabinet,electricboxpositioningsize,equipmentownlayoutdiagramcontainsenergypointcoordinatesandenergyconsumptionparameters,water,electricity,gas,coolant,oilmist);平面布置圖(layout圖、圖紙要求有電柜、電箱定位尺寸、設(shè)備自身布置圖中包含能源點(diǎn)坐標(biāo)及能源消耗參數(shù)，水、電、氣，冷卻液、油霧);b)Horizontalreferencemap(equipmentlevel,accuracyrequirements);水平基準(zhǔn)圖(設(shè)備水平,精度要求);c)3Drenderings(machineandmainmechanism);三維效果圖(整機(jī)及主要機(jī)構(gòu))；d)weight;重量;e)Dimensions(L*W*H(mm)&weightinformation)外形尺寸(L*W*H(mm)&重量等信息);f)Workingmedium:hydraulicoil,lubricatingoil,compressedgassupplyrequirements工作介質(zhì):液壓油、潤(rùn)滑油、壓縮供氣要求g)Liquid,electricity,gaspowerenergyconsumptionform:液、電、氣動(dòng)力能源消耗表單：1.Liquid:flow,temperature,numberofinterfaces,pipediameter;液：流量、溫度、接口數(shù)量、管徑；2.Electricity:power,load,powerfactor,numberofinterfaces;電：功率、負(fù)荷、功率因數(shù)、接口數(shù)量；3.Gas:pressure,flow,numberofinterfaces,pipediameter氣：壓力、流量、接口數(shù)量、管徑h)Variousworkingmediaoftheequipment(theworkingmediummodelandtechnicalinstructionlist(suchashydraulicoil,lubricatingoil,coolant,etc.)involvedinthisequipment)設(shè)備各種工作介質(zhì)(此設(shè)備涉及的工作介質(zhì)型號(hào)及技術(shù)指示清單(如液壓油、潤(rùn)滑油、冷卻劑等))3、Installationandcommissioninginstructions安裝與調(diào)試說(shuō)明a)Precautionsandmethodsformovingthedevice;設(shè)備移動(dòng)位置注意事項(xiàng)及方法；b)Equipmentdebuggingpoints;設(shè)備調(diào)試要點(diǎn);c)DifferenceTableofFieldEquipmentandInstallationDrawings現(xiàn)場(chǎng)設(shè)備與安裝圖紙差異表d)DistributionMapofEquipmentLiftingPointandLiftingInstructions設(shè)備吊裝點(diǎn)分布圖及吊裝說(shuō)明4、Actionflowchartandrhythmcalculation動(dòng)作流程圖及節(jié)拍計(jì)算Detailedlistofeachactionandtime,beatcalculationtable,timingdiagramofthedevice'smotioncycle詳細(xì)列出設(shè)備的運(yùn)動(dòng)周期內(nèi)的每個(gè)動(dòng)作和時(shí)間、節(jié)拍計(jì)算表時(shí)序圖5、Descriptionofthemechanicalcapabilitiesoftheequipment設(shè)備的機(jī)械能力說(shuō)明Suchas:CMKlevel,motionperformance,accuracy,geometricaccuracy,safetyandenvironmentalprotection如:CMK水平、運(yùn)動(dòng)性能、精確度、幾何精度、安全與環(huán)境保護(hù)6、Workingprincipleandfunctionofeachcomponent工作原理及各部件功能a)Equipmentstructuresketchandprincipledescription,three-dimensionaleffectofthewholemachine,three-dimensionaleffectofmainfunctionalcomponents(suchasknifeholder,oven,coatingmechanism,climbing,unwindingmechanism,windingmechanism,tractionmechanism,rectifyingmechanism,etc.)設(shè)備結(jié)構(gòu)簡(jiǎn)圖及原理說(shuō)明、整機(jī)三維效果圖、主要功能部件的三維效果圖(如刀架、烘箱、涂布機(jī)構(gòu)、爬坡、放卷機(jī)構(gòu)、收卷機(jī)構(gòu)、牽引機(jī)構(gòu)、糾偏機(jī)構(gòu)等)b)Introductiontotheprincipleandfunctionofthemainfunctionalcomponents主要功能部件的的原理及功能介紹7、Detailedoperationinstructions詳細(xì)操作說(shuō)明a)Hydraulic,pneumatic,cooling,dustremoval,heating,Schematicdiagramofweldingelectricalmeasurementsystem;液壓、氣動(dòng)、冷卻、除塵、加熱、焊接電測(cè)系統(tǒng)原理圖；b)Poweron,automatic,manualoperationandparameteradjustment開(kāi)機(jī)、自動(dòng)、手動(dòng)操作及參數(shù)調(diào)整；c)Procedureanddescriptionofoperationmodefortypechange換型操作方式流程及說(shuō)明d)Graphicalexplanationofhumanmachineinterface人機(jī)界面圖解8、Switchingpartsneedtoreplacepartslist切換品種需更換零部件清單a)Indicatethelocationofthepartstobereplaced;注明需要更換零部件位置；b)Standardpartsindicatethemodelnumber;標(biāo)準(zhǔn)件注明型號(hào);c)Non-standardpartsprovidedrawings非標(biāo)件提供圖紙MechanicalDocument機(jī)械資料1、Safetyprecautionsandsafetylabelinstructions;安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；a)Completeequipmentsafetyprecautionsandsafetylabelinstructions；完整的設(shè)備安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；Electronicversion4copies+paperversion4copies電子版4份+紙質(zhì)版4份2、Mechanicaldrawings機(jī)械圖紙a)Listofdrawingsprovided提供的圖紙清單b)MechanicalDesignDrawings:Containingallmechanicaldesigndrawingsin2Dand3D,thesubmitteddrawingsareeditable.機(jī)械設(shè)計(jì)圖：包含全部的機(jī)械設(shè)計(jì)圖紙2D、3D，所提交圖紙為可編輯版c)Assemblydrawing:finallayoutaftercompletion,(editableversion)總成裝配圖：完工后的最終版圖紙，(可編輯版本)d)Fixture(fixture)drawings:fixture(fixture)detaileddrawings,includingpartdrawings(editableversion):rollshaftinformation:1.rollshaftstructuresizemap,connectionsizefigure2.rollshaftusagelist夾具(治具)圖紙：夾具(治具)詳細(xì)圖紙，包括零件圖(可編輯版本)：輥軸資料：1.輥軸結(jié)構(gòu)尺寸圖、連接尺寸圖2.輥軸使用清單3、Equipmentinstalledcard設(shè)備裝機(jī)卡a)ComponentList:Detailedpartsorigin,manufacturer,specifications,quantityandmodel,includingbutnotlimitedtothefollowingcontents:1.Includethebrand,modelandquantityofallelectricalcomponentsofthewholemachine.(e.g.temperaturesensors,photoelectricsensors,limitsensors,electricproportionalvalves,electronicallycontrolledreversingvalves,cylinders,barometers,controlvalves,etc.)2.Motorlist3.Servolist4.Servopowersupply,encoderlist5.Includesbrand,modelandquantityofallmechanicalcomponentsofthewholemachine.(e.g.three-wayvalves,globevalves,filters,bearings,bearingseats,tensioners,couplings,reducers,etc.)6.rollerlist(includingrollersandclamps,etc.)7.listoftransmissionelements(includingsynchronousbelt,triangularbelt,chain,etc.)2)listofconsumablesandspareparts:includingnameofvulnerableparts,numberofsinglemachine,brand,etc.Specifications,models,pictures,estimatedlife,prices,etc.(3)Fixturelist:Fixturename,number,quantity,location,function,maintenancerequirements,etc.(4)ElectricalBOMlist(oneforeachequipment)構(gòu)成品清單:詳細(xì)的部件產(chǎn)地、廠家、規(guī)格、數(shù)量、型號(hào)包含但不僅限于以下內(nèi)容：1.包含整機(jī)所有電氣元器件品牌、型號(hào)、數(shù)量。(如溫度傳感器、光電傳感器、限位傳感器、電比例閥、電控?fù)Q向閥、氣缸、氣壓表、調(diào)節(jié)閥等)2.馬達(dá)清單3.伺服清單4.伺服供電、編碼器清單5.包含整機(jī)所有機(jī)械元器件品牌、型號(hào)、數(shù)量。(如三通閥、截止閥、過(guò)濾器、軸承、軸承座、張緊輪、聯(lián)軸器、減速機(jī)等)6.輥軸清單(包含過(guò)輥和夾輥等)7.傳動(dòng)元件清單(包含同步帶、三角帶、鏈條等)2)易耗品、備品清單：包括易損件名稱、單機(jī)數(shù)量、品牌、規(guī)格型號(hào)、圖片、估計(jì)壽命、價(jià)格等3)工夾具清單：工夾具名稱、編號(hào)、數(shù)量、位置、作用、保養(yǎng)要求等；4)電氣BOM清單(每臺(tái)設(shè)備一份)ElectricalDocument電氣資料1、Safetyprecautionsandsafetylabelinstructions;安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；a)Completeequipmentsafetyprecautionsandsafetylabelinstructions；完整的設(shè)備安全注意事項(xiàng)及安全標(biāo)識(shí)說(shuō)明；b)Equipmentmaintenance,inspection,disassembly,precautions,etc.設(shè)備的維修、點(diǎn)檢、拆裝、注意事項(xiàng)等Electronicversion4copies+paperversion4copies電子版4份+紙質(zhì)版4份2、Systembasicconfigurationinformation系統(tǒng)基礎(chǔ)配置信息a)Ipaddresstableip地址表b)DevicealarmlistwithallI/Opoints設(shè)備報(bào)警列表,包含所有I/O點(diǎn)c)Variabledeclarationtable變量聲明表d)CommonFaultCodeTableandParameterTableforInverter,DriverandServo(PaperandElectronicFile)變頻器、驅(qū)動(dòng)器、伺服常見(jiàn)故障代碼表及參數(shù)表(紙質(zhì)和電子檔)e)FunctionalAreaDistributionMapofUrgentStopButton急停按鈕功能區(qū)域分布圖3、Electricalschematicdiagram電氣原理圖Allelectricaldesigndrawings(editableversion)basedonEPLAN,includingelectricalschematicdrawings,constructiondrawings,etc.基于EPLAN繪制的全部電氣設(shè)計(jì)圖紙(可編輯版本)，含電氣原理圖，施工圖等Containsbutisnotlimitedtothefollowing包含但不僅限于以下內(nèi)容：a).CableTable:Location,Specification,Type,LengthandQuantityofCables電纜表：電纜所用位置、規(guī)格、型號(hào)、長(zhǎng)度、數(shù)量b).Connectionlist:location,cablenumber,pipelinenumber接線表：位置、電纜標(biāo)號(hào)、管線號(hào)c).Powersupplydiagram:primarypowersupplydiagram,secondarypowersupplydiagram供電圖:一次供電圖、二次供電圖d).Schematicdiagram:cablelabel,pipelinenumber,componentbrandnamemodel,simplemodeldiagram,keyparametersofmotorbrandmodel,servosettingparametersoffrequencyconverter原理圖：有電纜標(biāo)號(hào)、管線號(hào)、元器件品牌名稱型號(hào)、簡(jiǎn)易模型圖、馬達(dá)品牌型號(hào)關(guān)鍵參數(shù)、變頻器伺服設(shè)定參數(shù)4、Pneumaticandhydraulicschematics氣動(dòng)和液壓原理圖a).Itincludesbutisnotlimitedtothefollowingcontents:startingparts,controlparts,executingparts,feedbackparts,definingthesourceofpipelineandtheassociatedpositionofsymbols,andcorrespondstothelabelonthepipingonebyone.包含但不僅限于以下內(nèi)容：?jiǎn)?dòng)部件、控制部件、執(zhí)行部件、反饋部件，明確管路來(lái)源及符號(hào)的關(guān)聯(lián)位置，并與配管上的標(biāo)號(hào)一一對(duì)應(yīng)。5、Networktopology網(wǎng)絡(luò)拓?fù)鋱DItincludesbutisnotlimitedtothefollowingcontents:包含但不僅限于以下內(nèi)容：a).Allcommunicationconnectionequipmentofthewholemachine,suchasPLC,HMI,remoteI/O,servo,rectification,motor,hostcomputer,encoder,weightmeasuringinstrument,CCD,etc.整機(jī)所有通訊連接設(shè)備、如PLC、HMI、遠(yuǎn)程I/O、伺服、糾偏、馬達(dá)、上位機(jī)、編碼器、測(cè)重儀、CCD等b).Markthehardwarename,modelandIPaddress,stationnumber,communicationmodeofPLC,HMI,remoteI/O,servo,etc.標(biāo)注PLC、HMI、遠(yuǎn)程I/O、伺服等硬件名稱、型號(hào)和IP地址、站號(hào)、通訊方式等信息。6、SensorLayout傳感器布局圖Itincludesbutisnotlimitedtothefollowingcontents:包含但不僅限于以下內(nèi)容：a)ThepositiondistributionofallsensorsiscontrolledbyPLC.IOListisrequired.所有傳感器的位置分布PLC控制的設(shè)備,要求提供IOList(接線IO點(diǎn)的注釋表)7、controlprogram控制程序a)Allprogramsinvolvedintheequipment(alleditable),networkarchitecture,controlflowchartandsoon,theprogramrequirementsincludecompleteannotations.設(shè)備所涉及的所有程序(全部可編輯)、網(wǎng)絡(luò)架構(gòu)、控制流程圖等，程序要求含完整注釋。b)PLCprogramrequiresallopeneditingrightstoCATLPLC程序要求全部對(duì)CATL開(kāi)放編輯權(quán)限c)TouchscreenprogramrequiresallopeneditingrightstoCATL觸摸屏程序要求全部對(duì)CATL開(kāi)放編輯權(quán)限Thehostcomputerprogramrequiressourcecode上位機(jī)程序要求提供源代碼Maintenance維護(hù)保養(yǎng)1、EquipmentMaintenanceandCommonTroubleshootingManual設(shè)備維護(hù)保養(yǎng)及常見(jiàn)故障處理手冊(cè)a)Safetyrulesbook:Descriptionofsafetyrulesinvolvedinthisequipmentb)Equipmentmaintenance,inspection,disassembly,precautions,etc.c)Commonfaultsandtroubleshootingmethodsd)Operation,calibrationandcompensationofallpartsandhandlingofcommonproblems(includingTension,pendulumroll,tipcone,temperature,NMP,rectificationandotherequipmentontheinstrument)安全規(guī)則書：本設(shè)備涉及的安全規(guī)則說(shuō)明b)設(shè)備的維修、點(diǎn)檢、拆裝、注意事項(xiàng)等c)常見(jiàn)故障，及故障排除方Electronicversion4copies+paperversion4copies電子版4法d)所有部位操作、標(biāo)定及補(bǔ)償及常見(jiàn)問(wèn)題處理(含張力、擺輥、頂錐、溫度、NMP、糾偏等設(shè)備上所有儀器儀表)份+紙質(zhì)版4份2、Equipmentmaintenancebenchmark設(shè)備維護(hù)保養(yǎng)基準(zhǔn)a)Startworkandregularlycheckitemsanddetailedstandardsandmethods開(kāi)始作業(yè)及定期檢查項(xiàng)目及詳細(xì)標(biāo)準(zhǔn)和方法b)Lubricationparts:detailedpartslubricationdiagram,lubricationspecifications,lubricationcycle,dosage,method,tool潤(rùn)滑部位:詳細(xì)的部件潤(rùn)滑圖、潤(rùn)滑品規(guī)格、潤(rùn)滑周期、用量、方法、工具c)Regularcleaningandreplacementofparts,partstypes,methods,tools,treatmentmethods,cycle;定期清潔和更換的部位、部件型號(hào)、方法、工具、處理方法、周期；d)Regularmeasurementandverificationofthelocation,partstype,method,tools,processingmethods,cycle;定期測(cè)量和校驗(yàn)的部位、部件型號(hào)、方法、工具、處理方法、周期；Otherinformation其他資料1、QualificationCertificateofOutsourcingDocumentsandInstructionsforUse外購(gòu)件合格證及使用說(shuō)明書KeyComponentQualificationCertificateandInstructions(KeyComponentParameters,List,ReplacementPeriod,Brand,Model,Specification,etc.)關(guān)鍵元器件合格證及使用說(shuō)明書(關(guān)鍵部件參數(shù)、清單、更換周期、品牌、型號(hào)、規(guī)格等)Electronicversion1copies+paperversion1copies電子版1份+紙質(zhì)版1份2、SoftwareandManualofUse軟件及使用手冊(cè)：Provideallsoftwareinstallationpackages(includingauthorization)andsoftwareinstructions提供全部軟件安裝包(含授權(quán))、及軟件的使用說(shuō)明書3、InstructionsfortheUseofStandardAccessories標(biāo)準(zhǔn)配件使用說(shuō)明書：Instructionsfortheuseofvariouselectricalcomponents,suchasPLCmodulehardware,sensorsandmeters,servodrivers,frequencyconverters,etc.(Paperandelectronicversionsareprovided)設(shè)備所用到的各種PLC模塊硬