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ProductionProcessofPrefabricated
ConcreteComponents(PrecastExteriorWallPanel)Lecturer:JingYuPCBULIDINGCONSTRUCTIONLearntheSpiritofLubanBecometheCraftsmenoftheNation01IntroductionofPrecastExteriorWallPanels02ProductionProcessofPrecastExteriorWallPanelsPCBULIDINGCONSTRUCTIONCONTENTS01疊合板簡(jiǎn)介PCBULIDINGCONSTRUCTION01IntroductionofPrecast
ExteriorWallPanelsPrecastConcreteSandwishWallPanelTheprecastexteriorwallpanelmentionedinthissectionreferstotheprecastconcretesandwichwallpanelinprefabricatedbuildings,whichisalsocalledthesandwichpanel,etc.,specificallydefinedas:thecompositeprecastconcretewallpanelcomposedofstructuralwythe,insulation,facewytheandwytheconnectors,referredtoasthesandwichpanel,includingprecastconcretesandwichshearwallpanelsandprecastconcretesandwichfacadewallpanels.IntroductionofExteriorWallPanels01FaceWytheTheconcretewallpanelinthesandwichinsulationwallpanelwhichisadjacenttotheexterior,referredtoasthefacewythe.InsulationTheyarethermalinsulationmaterialslocatedbetweentheinnerandouterwallpanels.StructuralWytheTheconcretewallpanelinthesandwichinsulationwallpanelwhichisadjacenttotheinterior,referredtoasthestructuralwythe.IntroductionofExteriorWallPanels01PrecastConcreteSandwichShearWallTheprecastconcretesandwichinsulationwallpanelwherethestructuralwytheisthestructuralshearwall,andthefacewytheonlyservesasenclosure,referredtoasthesandwichinsulationshearwall.PrecastConcreteSandwichFacadePanelThenon-structuralprecastconcretewallpanelcomponentsinstalledontheoutsideofthemainstructure,whichplaytheroleofenclosureanddecoration,arereferredtoassandwichinsulationfacadewallpanels.WytheConnectorTheyareaccessoriesforconnectingstructuralwytheandfacewytheinprecastconcretesandwichwallpanels.IntroductionofExteriorWallPanels0101疊合板簡(jiǎn)介PCBULIDINGCONSTRUCTION02ProductionProcessTheproductionprocessoftheexteriorwallpanelsimplyincludessixlinks.Theproductionprocessisasfollows:Wearingof
laborprotectionapplianceInspectionoffactoryhygieneInspectionofequipmentArrangethemoldsaccordingtothedrawingdimensionsSteelbarprocessingSteelbarbindingPlacementofembeddedpartsConcretfeedingConcretepouringConcretevibratingSteamstoragecuringRemovalofmoldsPanelsenteringintothewarehouseTheProductionProcessofExteriorWallPanelsProductionpreparationMoldplacementSteelbarbindingConcretepouringComponentpretreatmentPanelsenteringintothewarehouse02ProductionpreparationThemainworkcontentsareasfollows:wearingoflaborprotectionappliance,inspectionoffactoryhygiene,inspectionofequipmentLaborprotectionappliance:Safetyshoes,industrialmasks,workcloth,hats,glovesFactoryhygieneinspectionrequirescheckingthefollowinglocations:Rulingmachines,oilspraymachines,moldplacement,steelbarbindinglocation,steelbarstorage,steelbarprocessinglocation,placeofpouringroller,placeofspreadercleaning,movingvehicles,brushgraders,finishlevelingmachines,placeofcomponentsteaming,liftingmachines,placeofremovalmold,placeofcomponentswashingandmovingvehicleEquipmentinspectionrequirescheckingwhetherthefollowingequipmentisnormal:Rulingmachines,oilspraymachines,moldplacement,steelbarbindinglocation,steelbarstorage,steelbarprocessinglocation,placeofpouringroller,placeofspreadercleaning,movingvehicles,brushgraders,finishlevelingmachines,placeofcomponentsteaming,liftingmachines,placeofremovalmold,placeofcomponentswashingandmovingvehicleProductionProcessofExteriorWallPanels01Productionpreparation02Moldplacement03Steelbarbinding04Concretepouring05Componentpretreatment06PanelsenteringintothewarehouseKeypointsofmoldplacement:Accordingtothelaminatetemplatedrawing,getthemoldandputthemoldonthemoldplatformMoldsizeinspectionBrushoffthemold-releaseagentThespecificprocessisasfollows:GetthemoldMarkingoffPlacethemoldOilspoutPrimaryfixingofthemoldMoldmeasurementMoldcorrectionFinalfixingofthemoldPaintthemold-releaseagent/retarder01Productionpreparation02Moldplacement06Panelsenteringintothewarehouse03Steelbarbinding04Concretepouring05ComponentpretreatmentProductionProcessofExteriorWallPanelsNotesinmoldmeasurement:Theerrorofthetwo-diagonalmeasurementdatashouldnotbetoolarge,generallynotmorethan3mm.Whentheerrorexceeds3mm,usearubberhammerforadjustment.
Wayofadjustment:
takeafixededgeasthereference,usearubberhammertoknocktheinsideoroutsideofthetwoadjacentedgessothatthediagonalerrorisgraduallyreducedtolessthan3mm.
Thediecannotbefinallyfixeduntilafterthecorrection,asshownbelow:DiagonalMeasurementFinalFixingofTheMold06Panelsenteringintothewarehouse03Steelbarbinding04Concretepouring05Componentpretreatment01Productionpreparation02MoldplacementProductionProcessofExteriorWallPanelsKeypointsofsteelbarbinding:SteelbarprocessingSteelbarbindingPlacementofembeddedpartsPlacethefacewythesteelbarFacewythesteelbarbindingPlacestructuralwythesteelbarStructuralwythesteelbarbindingPlaceembeddedpartsPlaceembeddedpartfixedracksPuttheheelblock03Steelbarbinding06Panelsenteringintothewarehouse04Concretepouring05Componentpretreatment01Productionpreparation02MoldplacementProductionProcessofExteriorWallPanelsTheworkflowisasfollows:Forblockplacement,horizontalandverticalspacingisbetween300-800,andgenerallydesirablevalueis500:Theplacementofembeddedpartsofstructuralandfacewythesareshowninthefigurebelow:StructuralWytheEmbeddedPartsandEmbeddedPartFixedRacksFaceWytheEmbeddedParts06Panelsenteringintothewarehouse04Concretepouring05Componentpretreatment01Productionpreparation02Moldplacement03SteelbarbindingProductionProcessofExteriorWallPanelsConcretePouringCollecttheconcreteaccordingtothefacewytheformworkdrawing,andtransporttheconcretethroughthetorpedotransporttankandfeedittothespreader04Concretepouring06Panelsenteringintothewarehouse02Moldplacement03Steelbarbinding05Componentpretreatment01ProductionpreparationProductionProcessofExteriorWallPanelsConcretepouringMovethespreaderforconcretespreadingVibratetheconcrete(bythemodeofmoldplatformvibration)ArtificiallevelingConcretevibrationoffacewytheLayinsulationpanelsPlaceconnectorsConcretepouringforstructuralwytheArtificiallevelingConcretepouringforfacewytheConcretevibrationofstructauralwythe04Concretepouring06Panelsenteringintothewarehouse02Moldplacement03Steelbarbinding05Componentpretreatment01ProductionpreparationProductionProcessofExteriorWallPanelsTheworkflowisasfollows:TheworkflowofComponentpretreatmentisasfollows:ComponentPre-maintenanceRemoval
ofEmbeddedPartFixedRacksComponentFinishingComponentSteamCuring05Componentpretreatment06Panelsenteringintothewarehouse02Moldplacement03Steelbarbinding04Concretepouring01ProductionpreparationProductionProcessofExteriorWallPanelsSteamcuringoffacewythePlaceconcretecomponentsinacuringroomfilledwithsaturatedsteamorsteam-airmixturetoaccelerateconcretehardeninginahighertemperatureandhumidityenvironment.(1)HackingMachine(2)SteamCuringWarehouse05Componentpretreatment06Panelsenteringintothewarehouse02Moldplacement03Steelbarbinding04Concretepouring01ProductionpreparationProductionProcessofExteriorWallPanelsPanelsenteringintothewarehouseTheexteriorwallpanelswithqualifieddesignstrengthandqualitywillbestackedinthewarehousewiththefollowingkeypoints:RemovethemoldLiftandenterintothewarehouseCleanthemoldplatform
WashtheroughsurfaceLiftandenterintothewarehouseInspectionofcomponentsCleanthemoldplatformRemovalofthemold03Steelbarbinding04Concretepouring05Componentpretreatment02Moldplacement01ProductionpreparationProductionProcessofExteriorWallPanelsWorkflowisasshownintherightpicture:06PanelsenteringintothewarehouseLiftandenterintothewarehouse
Themoldshallberemovedinsequence:RemovethescrewRemovethemagneticboxRemovetheblockmaterialsRemovethesquaregrooveRemovethemold03Steelbarbinding04Concretepouring05Componentpretreatment01Productionpreparation02MoldplacementProductionProcessofExteriorWallPanels06PanelsenteringintothewarehouseAttentionshouldbepaidtothefollowingpointsintheprocessofliftingandentering
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