1、,焊裝車間,前圍 Automatic, Robotic or Manual Part Processing Fire wall Cowl Dash / top Shot gun,車側 Automatic, Robotic or Manual Part Processing Wheel house outer Front quarter panel Rear quarter panel Fuel tank,車頂 Automatic, Robotic or Manual Part Processing Bows Rails,車架 Automatic, Robotic or Manual Part

2、Processing Side sealing,汽車廠焊裝車間生產工藝流程,車底密封膠 Automatic, Robotic or Manual Part Processing Wheel house Floor Plan,OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES, HOTS MELTS, AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS,設備解決方案 (可應用于以上所有工藝),結構膠粘接 PrecisionFlo packages Ultra-Flo packages Volume Ve

3、rification Meter packages Pressure Compensator packages Mastic Regulator packages Manual Dispense packages,熱熔膠 Gear Meter packages Ultra-Flo packages Pressure Compensator packages Manual Dispense packages,車身膠 PrecisionFlo packages Ultra-Flo packages Volume Verification Meter packages Pressure Compen

4、sator packages Mastic Regulator packages Manual Dispense packages,系統總包商,材料供應商,Graco 65:1 King CheckMate,Graco 65:1 King CheckMate / Johnstone 65:1,往復頻率比較,Johnstone 65:1 S1M Flow capacity 19.23 cycles / gallon vs. Graco 67:1 Premier Dura-Flo Flow capacity 12.5 cycles / gallon Graco 67:1 Premier Dura-

5、Flo has 35% Fewer cycles per gallon,空氣消耗量比較,SCFM at 3 gallons / minute Johnstone 65:1 S1M Air consumption 3 gallons / minute = 191 SCFM vs. Graco 67:1 Premier Dura-Flo Air consumption 3 gallons / minute = 180 SCFM Graco 67:1 Premier Dura-Flo performs with 6% less air consumption,流量輸出比較,Flow 18 cycle

6、s / minute Johnstone 65:1 S1M Flow 18 cycles / minute = 0.936 gallons / minute vs. Graco 67:1 Premier Dura-Flo Flow 18 cycles / minute = 1.44 gallons / minute Graco 67:1 Premier Dura-Flo has 54% Greater Flow Rate,流量可控計量系統,流量可控計量系統,流量可控計量系統,什么是粘著劑?,Substance capable of holding materials together in a

7、 functional manner by surface attachment Equal distribution of loads from one member of a joint to another, allowing more uniform stress distribution May function as a sealant or an insulator Can prevent corrosion in joints and act as vibration dampener,什么是膠?,Used to fill discontinuities in an assem

8、bly Fills joints, gaps and cavities between substrates Sealed assemblies must endure thermal, environmental, chemical and joint movement conditions Minimum amount of sealant must seal and perform within service use conditions,為什么要用膠/粘著劑,Replace welds Prevent moisture leaks Prevent air leaks Reduce v

9、ibration / noise Eliminate dust Eliminate fumes Prevent corrosion,為什么膠型控制很重要,Material savings Weight savings Eliminate manual touch-up Reduce subsequent processing problems Statistical process control,車身裝配生產線,焊裝車間工藝/解決方案,車身結構材料,Steel,Steel,Steel,Steel,Steel,Steel,Steel,Aluminum,Teo,Teo,車底,Wheel Hous

10、e 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key Sealer Adhesive,車底,Floor Pan 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key

11、 Sealer Adhesive,前圍,Cowl 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key Sealer Adhesive,前圍,Firewall 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure

12、 Compensator,Color Key Sealer Adhesive,前圍,Firewall & Dashtop 2 Packages 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key Sealer Adhesive,車側,Wheel House Outer Front Quarter Panel Rear Quarter Panel Fuel Tank 2 Packages Per Side 1 adhes

13、ive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo,Color Key Sealer Adhesive,車頂,Bows 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key Sealer Adhesive,車頂,Rails 2 Packages Per Side 1 adhesive un

14、it 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,Color Key Sealer Adhesive,車架： 它是怎么組裝起來的？,Side Sealing 2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator,結構粘著膠和車身膠解決方案,PrecisionFlo 擠膠

15、和噴膠系統,結構粘著膠和車身膠解決方案,PrecisionSwirl 計量系統,結構粘著膠和車身膠解決方案,手動系統 擠膠模組 65:1 Checkmate,熱熔/溫膠系統,Application temperature up to 162.7 degrees C. Excellent adhesion through oils and contaminants. Seal out noise, dust, water, and gases. Typically 0 - 300% expansion rate.,熱熔/溫膠系統解決方案,機器人 Gear Meter UltraFlo Pressure Compensator