本科學(xué)生畢業(yè)設(shè)計(jì)柔性制造系統(tǒng)碼垛機(jī)單元的設(shè)計(jì)與仿真院系名稱：機(jī)電工程學(xué)院專業(yè)班級：機(jī)械設(shè)計(jì)制造及自動化08-3班學(xué)生姓名：指導(dǎo)教師：職稱：哈爾濱工程大學(xué)二一二年六月TheGraduationThesisforBachelorsDegreeDesignandSimulationofFlexibleManufacturingSystemPalletizerUnitCandidate:Specialty:MechanicalDesignandManufacture&AutomationClass:B08-3Supervisor:HeilongjiangInstituteofTechnology2012-06Harbin哈爾濱工程大學(xué)本科生畢業(yè)設(shè)計(jì)I摘要柔性制造系統(tǒng)（FMS）是集成了自動控制技術(shù)、人工智能、計(jì)算機(jī)語言編程組態(tài)監(jiān)控等現(xiàn)代化技術(shù)的生產(chǎn)設(shè)備。目前實(shí)踐教學(xué)作為教學(xué)過程中的一個(gè)環(huán)節(jié)，是工科院校培養(yǎng)跨世紀(jì)創(chuàng)造性人才必不可少的。為配合卓越工程師試點(diǎn)工作中的課程改革，結(jié)合教學(xué)研究任務(wù)，本設(shè)計(jì)針對學(xué)校實(shí)驗(yàn)室的柔性制造系統(tǒng)中的立體倉庫環(huán)節(jié)進(jìn)行實(shí)驗(yàn)前期準(zhǔn)備工作。本設(shè)計(jì)主要由三層12倉位的立體倉庫和四自由度碼垛機(jī)械手兩部分組成。其中碼垛機(jī)械手由機(jī)械傳動部分和電氣控制兩部分組成，電氣控制是由西門子S7-200CPU224XP型可編程控制器(PLC)、步進(jìn)電機(jī)驅(qū)動器、開關(guān)電源、位置傳感器等器件組成。在設(shè)計(jì)過程中，不斷參閱相關(guān)電氣設(shè)計(jì)規(guī)范的資料，參照現(xiàn)有的碼垛機(jī)的工作模式及控制方法，最終完成PLC為控制核心的碼垛單元的PLC控制系統(tǒng)設(shè)計(jì)，并應(yīng)用組態(tài)軟件制作監(jiān)控仿真界面。關(guān)鍵詞：柔性制造系統(tǒng)；碼垛機(jī)；立體倉庫；PLC；組態(tài)哈爾濱工程大學(xué)本科生畢業(yè)設(shè)計(jì)IIABSTRACTAFlexiblemanufacturingsystems(FMS)istheproductionequipment,whichintegratestheautomaticcontroltechnology,artificialintelligence,computerprogramminglanguageconfigurationandmonitoringmoderntechnology.ThecurrentpracticeofteachingasteachingprocessofapartisthetrainingofcrosscenturycreativetalentsinCollegesofengineeringisessential.Aswithoutstandingengineerpilotworkinthecurriculumreform,combinedwithteachingandresearchtasks,thedesignfortheschoollaboratoryintheflexiblemanufacturingsystemofstereoscopicwarehouselinksinexperimentalpreparations.Thissystemismainlycomposedofthreelayersof12positionsofthewarehouseandfourdegreesoffreedompalletizingmanipulator.Thepalletizingmanipulatoriscomposedofamechanicaldriveandanelectriccontrol.TheelectricalcontrolisformedbySiemensS7-200CPU224XPprogrammablelogiccontroller(PLC),steppermotordrivepowermodules,switchingpowersupply,sensorsandotherdevices.Duringthedesignprocess,theauthorrefersalotofthematerialsconcerningtheelectricaldesignspecification,refertotheexistingpalletizerworkmodeandcontrolmethod,finallycompletedthePLCascontrolcorePalletizingunitPLCcontrolsystemdesign,andtheapplicationofconfigurationsoftwareproductioncontrolsimulati