1、頁腳頁腳ARev.版 本2016.07.18Amend Date Content容Project Name： Raillink ProjectInspection and testplanFile 文件編號Rev.版Date日期TC-QM- 01A 2016.07.18家港特銳機(jī)械制造JIANGSU TEDRAIL INDUSTRIAL Compiling Dept. 編 制 部 門QC Dept. 質(zhì)控部Sent to Dept.發(fā)送部門生產(chǎn)部技術(shù)部ProductionDept.Dept.11項(xiàng)目部Project Dept.1合 計(jì)Total3Approved By批準(zhǔn)Checked By審

2、 核Produced By制作備注：本文件有中英兩種文本，如有沖突以中文為準(zhǔn),英文版本則為參考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a reference shall any conflicts accrued.頁腳頁腳1.檢驗(yàn)流程 QualityInspectionFlowChart業(yè)務(wù)流程Inspection Flow Chart技術(shù)部門提供相關(guān)文件（圖部門內(nèi)部檢查項(xiàng)目討

3、論客戶要求紙、施工工藝）Internal inspectionCustomer始點(diǎn)Starting Time開工前完成關(guān)聯(lián)事項(xiàng)Relevant ProcedureRelevant document authorizedby Technical Dept.(drawings, WPS)discussionrequirements檢查計(jì)劃公布發(fā)放Shall be finished before projects start檢查計(jì)劃作成Inspection PlanInspection Plan Releasing現(xiàn)場各工序檢驗(yàn)申請部門例會落實(shí)或者專題會議Implementation Meeting

4、工序檢驗(yàn)流程；Each process inspectionApply for QC inspectionQC 現(xiàn)場檢查 QC site inspection不合格unqualifiedQC 現(xiàn)場檢查結(jié)果判定確認(rèn) QC inspection results顧客NCR合格 qualified糾正預(yù)防措施（必要時(shí)）Corrective檢查結(jié)果接受檢查結(jié)果文件整理歸檔and Preventionaction（ifnecessary）AcceptOrganize and file the checkingreport檢查結(jié)果確認(rèn)工序轉(zhuǎn)序下道工序Transfer to next Confirm insp

5、ection resultsprocedure.部業(yè)務(wù)分擔(dān)；Internal inspection allocation. 不良事項(xiàng)；Non-conformance 顧客NCR；non-conformance record. 不合格品處理程序；Non-conformance treatment procedure.QC 一次檢查合格率；QC inspection one time passing rate.Data 數(shù)據(jù)分析程序Data analyze完工總結(jié)及歸檔Project summary and file.plan for next order進(jìn)料檢驗(yàn) IncomingQualityC

6、ontrolProcess name工序名稱材料驗(yàn)收Inspection Item檢驗(yàn)項(xiàng)目材料證書確認(rèn)Inspection Requirement 檢驗(yàn)要求核對材料證書與相關(guān)標(biāo)準(zhǔn)符合性，Inspection Equipment 檢驗(yàn)工具Inspection Method 檢驗(yàn)方法Frequency 檢驗(yàn)頻度Quality Record 記錄文件Reference Document 參考文件Responsible Dept./ Person 負(fù)責(zé)部門/質(zhì)控部進(jìn)料檢驗(yàn)員Material inspectionMillcertification confirmWhether mill certific

7、ationare in accordance withrelevant standardsVT10%Receiving10%記錄表單Record sheet材料標(biāo)準(zhǔn)Material standardQC dept. /Material inspector材料驗(yàn)收Material inspection鋼材驗(yàn)收Raw material inspection按材料標(biāo)準(zhǔn),檢查外觀、長度、寬度、厚度、平面度等Check the appearance,width, thickness, flatness according to standards鋼卷尺、游標(biāo)卡尺Steel tape, venire ca

8、liper目視、測量VT， measure10%Receiving10%記錄表單Record sheet材料標(biāo)準(zhǔn)Material standard質(zhì)控部 /進(jìn)料檢驗(yàn)員QC dept./Material inspector焊材驗(yàn)收Welding Material inspection合格證書certificate inspection按焊接材料標(biāo)準(zhǔn)，檢查焊材包裝， 核對批號Check welding materialpackage, identification mark with relevant standardsVT10%Receiving10%記錄表單Record sheet材料標(biāo)準(zhǔn)Ma

9、terial standard質(zhì)控部QCdept./Material inspector機(jī)械零件驗(yàn)收Mechanical component合格證書certificate inspection按材料標(biāo)檢查外觀尺寸等鋼卷尺、游標(biāo)卡Check theappearance,dimensionSteeltape,accordingtostandardsvenirecaliper目視、測量VT， measure10%Receiving10%記錄表單Record sheet材料標(biāo)準(zhǔn)，圖紙Materialdrawing質(zhì)控部QCdept./Material inspector電氣零件驗(yàn)收Electrical

10、 component合格證書certificate inspection功能測試電源FunctionaltestPowersupply目視VT，到貨驗(yàn)收Receiving記錄表單Record sheet材料標(biāo)準(zhǔn)，圖紙Materialdrawing質(zhì)控部/進(jìn)料檢驗(yàn)員/ 電氣工程師electrical enginee rQC dept./Material inspector涂裝材料驗(yàn)收Painting Material inspection合格證certificate inspection檢查油漆桶標(biāo)識，核對批號檢查鋼丸是夠符合要求Check paint pot, shotgrit identif

11、ication mark with relevant standards，VT10%Receiving10%記錄表單Record sheet材料標(biāo)準(zhǔn)Material standard質(zhì)控部QCdept./Material inspector過程檢驗(yàn)In Process QualityControlProcessInspectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./

12、 Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)下料 Cutting下料cuttinglayout數(shù)控切割精度檢查accuracy checking record of NC. cutting machine工藝要求Process 鋼卷尺Steel tape尺寸測量Dimension checking每班次Each shift記錄表單Record sheet質(zhì)控部/進(jìn)料檢驗(yàn)員QCdept./Material inspector下料cutting &layout材質(zhì)跟蹤MATERIAL TRACK工藝要求目視Processrequirements每件Each piece檢驗(yàn)表

13、單Inspection report質(zhì)控部QCdept./Material inspector下料cutting &layout下料后尺寸檢查dimension inspectioncutting圖紙drawing鋼卷尺Steel tape尺寸測量Dimension checking每批/首件batch/First piece記錄表單Record sheet質(zhì)控部/進(jìn)料檢驗(yàn)員QCdept./Material inspector下料cutting &layout坡口加工Beveling圖紙Drawing坡口檢驗(yàn)尺Bevel inspectionruler尺寸測量Dimension checkin

14、g每批/首件batch/First piece記錄表單Record sheet質(zhì)控部QCdept./Material inspector下料cutting &layout鉆孔Drilling圖紙drawing鋼卷尺、游標(biāo)卡尺Steel tape, venire caliper尺寸測量Dimension checking每件Each piece記錄表單Record sheet質(zhì)控部QCdept./Material inspector下料cutting &layout折彎Bending圖紙drawing鋼卷尺、樣板Steel tape, template尺寸測量Dimension checking

15、每批/首件batch/First piece記錄表單Record sheet質(zhì)控部QCdept./Material inspector鉆孔模板Fixture尺寸檢測dimension inspection模板圖紙template drawing鋼卷尺、游標(biāo)卡尺Steel vernier caliper尺寸測量Dimension checking每批/首件batch/First piece記錄表單Recordsheet質(zhì)控部QCdept./Material inspector部件焊接尺寸 WeldingdimensionofeachpartProcessInspectionInspection

16、RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)焊前Before welding焊工證certified welders, 核 對 Check & confirmAWSD1.1焊前Before welding焊接程序welding procedure 核 對 Check & confirm AWSD1.1工藝技術(shù)部/焊接工程師Tec

17、hnical dept./ welding Engineer焊前Before welding焊接工藝weldingprocess specifications 核 對 Check & confirmAWSD1.1焊接welding焊接工藝參數(shù)檢查Welding parameter inspection是否符合WPSConformity with WPS鉗形表Ampere meter電流電壓測量Current &measurement每天一次One time per day記錄表單Record sheetAWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector每部件尺寸焊

18、前檢查Dimensioninspectionbefore weldingeachpart每部件尺寸焊后檢查dimension inspection after welding of each partPositioning dimension inspectionPositioning dimension inspection圖紙要求Drawingrequirement圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀，樣板Steel tape, insertlevel鋼卷尺,塞尺,水平儀Steel tape, insertlevel尺寸測量Dimension checking尺

19、寸測量Dimension checking每部件Each assemblypiece每部件Each assemblypiece記錄表單Record檢驗(yàn)表單Inspection設(shè)計(jì)圖紙design設(shè)計(jì)圖紙design質(zhì)控部QC/structural inspector質(zhì)控部QC/structural inspector外形檢查Configur- ation inspection產(chǎn)生的變形。deformation工藝要求鋼卷尺塞ProcessrequirementsSteelinsert ruler, l尺寸測量Dimension checking每個(gè)產(chǎn)品Each canopy記錄表單 Recor

20、d sheet質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector.裝配 AssemblyItem檢驗(yàn)要求EquipmentItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)工序名稱InspectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsible前端梁End FrontVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板

21、Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector后端梁End RearVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checki

22、ng每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector中梁Center SillVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspectiondesign drawing Welding procedur

23、e AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector焊接外觀，尺寸墊枕VisualBolstersDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector前端底架EndUnder Fra

24、me FrontVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector后端底架EndUnderfr ameRearVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣

25、板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspectorItem檢驗(yàn)要求EquipmentItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)工序名稱InspectionInspection Req

26、uirementInspectionInspectionFrequencyQuality RecordReferenceResponsible底架UnderframeVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙 ,焊接程序design drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural i

27、nspector右側(cè)墻Side Right左側(cè)墻Side LEFT平面度Visual Welding Dimension Flatness平面度Visual Welding Dimension Flatness圖紙要求Drawingrequirement圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steel tape, insertlevel鋼卷尺,塞尺,水平儀Steel tape, insertlevel尺寸測量，焊縫測量Dimension checking，weld checking尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)

28、品Each每個(gè)產(chǎn)品Each檢驗(yàn)表單Inspection檢驗(yàn)表單Inspection設(shè)計(jì)圖紙焊接程序質(zhì)控部結(jié)構(gòu)檢驗(yàn)designdrawingQC/structural WeldingprocedureinspectorAWS D1.1設(shè)計(jì)圖紙焊接程序質(zhì)控部結(jié)構(gòu)檢驗(yàn)designdrawingQC/structural WeldingprocedureinspectorAWS D1.1前端墻End Front后端墻End Rear平面度Visual Welding Dimension Flatness平面度Visual Welding Dimension Flatness圖紙要求Drawingreq

29、uirement圖紙要求Drawingrequirement鋼卷尺,塞尺,水平儀Steel tape, insertlevel鋼卷尺,塞尺,水平儀Steel tape, insertlevel尺寸測量，焊縫測量Dimension checking，weld checking尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each每個(gè)產(chǎn)品Each檢驗(yàn)表單Inspection檢驗(yàn)表單Inspection設(shè)計(jì)圖紙焊接程序質(zhì)控部結(jié)構(gòu)檢驗(yàn)designdrawingQC/structural WeldingprocedureinspectorAWS D1.1設(shè)計(jì)圖

30、紙焊接程序質(zhì)控部結(jié)構(gòu)檢驗(yàn)designdrawingQC/structural WeldingprocedureinspectorAWS D1.1RoofVisualDimension圖紙要求Drawing requirement鋼卷尺，焊接樣板Steel tape, Welding gauge尺寸測量，焊縫測量Dimension checking，weld checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspectiondesign drawing Welding procedure AWS D1.1質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspectorProcessIns

31、pectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)組裝part assembly連接尺寸檢查External Connection Dimension Inspection圖紙要求Drawing requirement鋼卷尺,塞尺,水平儀Steel tape, insertlevel尺寸測量Dime

32、nsion checking每個(gè)產(chǎn)品Each canopy檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙質(zhì)控部結(jié)構(gòu)檢驗(yàn)designdrawingQC/structuralinspector焊后檢查dimension inspection after welding整體檢驗(yàn)Entirety inspection圖紙要求Drawing requirementlevel，Welded square, flashlight尺寸測量，焊縫測量Dimension checking，weld checking每部件Each assemblypiece檢驗(yàn)表單Inspection 設(shè)計(jì)圖紙質(zhì)控部結(jié)構(gòu)檢驗(yàn)designd

33、rawingQC/structuralAWSD1.1inspector外形檢查Configur- ation inspection產(chǎn)生的變形。deformation工藝要求鋼卷尺塞ProcessrequirementsSteelinsert ruler, l尺寸測量Dimension checking每個(gè)產(chǎn)品Each canopy記錄表單 Record sheet質(zhì)控部/結(jié)構(gòu)檢驗(yàn)員QC/structural inspector.無損探傷 NDTNDTNDT 人員資質(zhì)NDT checkingqualifications工藝要求 Process requirements核對 Check & con

34、firm質(zhì)控部/無損檢驗(yàn)員QC dept. / NDT inspectorProcessInspectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)NDTNDT超聲波探傷儀工藝要求磁粉探傷儀ProcessrequirementsUT detector,detector儀器測量Measurement eq

35、uipmentNDT焊縫weld seam檢驗(yàn)表單Inspection AWS D1.1質(zhì)控部/無損檢驗(yàn)員QC dept. / NDT inspector.涂裝 PAINTING噴砂處理surface Blasting treatme- nt,清洗除油，表面處理 Clean, and remove surface oil, surface Blasting treatment濕膜卡，濕度計(jì)， 干膜檢測儀，溫度工藝要求計(jì)，ProcessrequirementsWet film card, hygrometer,test meter,儀器測量Measurement equipment每件EachA

36、ssembly piece檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/油漆檢驗(yàn)員QC dept./ Paint Inspector外形檢查configurat ion inspection噴砂，運(yùn)輸產(chǎn)生的變形。Sandblasting, transport of deformation圖紙要求Drawing requirement尺寸測量Dimension checking每個(gè)產(chǎn)品Each canopy記錄表單Record sheet質(zhì)控部/油漆檢驗(yàn)員 QC dept./Inspector油漆painting,油漆 檢查Painting inspe

37、ction濕膜卡，濕度計(jì)， 干膜檢測儀，溫度工藝要求計(jì)，ProcessrequirementsWet film card, hygrometer,test meter,儀器測量Measurement equipment每部件EachAssembly-piece檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/油漆檢驗(yàn)員QC dept./ Paint InspectorProcessInspectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResp

38、onsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)方法參考文件負(fù)責(zé)部門/職務(wù)外形檢查configurat ion inspection產(chǎn)生的變形。deformation圖紙要求Drawing requirement尺寸測量Dimension每個(gè)產(chǎn)品checkingEach記錄表單 Record sheet質(zhì)控部/油漆檢驗(yàn)員QC dept./ Paint Inspector.功能測試（靜態(tài)） Functional test（static）水密試驗(yàn)water tightness test密封性試

39、驗(yàn)（水） leakage inspection against water工藝要求水密試驗(yàn)設(shè)ProcessrequirementsWatertestequipment儀器測量Measurement equipment100%檢驗(yàn)表單Inspection report技術(shù)規(guī)Technical specification質(zhì)控部/最終檢驗(yàn)員QC dept./ Final Inspector稱重試驗(yàn)weighing testinspectionweigh ofequipped carriage工藝要求Process 稱重設(shè)備weighing equipment儀器測量Measurement equip

40、mentfor each type檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/最終檢驗(yàn)員QC dept./ Final InspectorLoading gauge通過量載規(guī)檢驗(yàn)inspection of car passingloadinggauge工藝要求裝載設(shè)備Processrequirementsloadingequipment儀器測量Measurement equipment每種型號一個(gè)one for each type檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/最終檢驗(yàn)員QC dept./

41、Final Inspector底架和轉(zhuǎn)向架制動之間的最小距離minimum distance曲線通過between測試underframe curvetestequipmentbrake equipment form bogie equipment工藝要求Process 橫向設(shè)備 卷尺Transverse rollmeter儀器測量Measurement equipment每種型號一個(gè)one for each type檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/最終檢驗(yàn)員QC dept./ Final InspectorProcess name工序

42、名稱Inspection Item檢驗(yàn)項(xiàng)目Inspection Requirement 檢驗(yàn)要求Inspection Equipment 檢驗(yàn)工具Inspection Method 檢驗(yàn)方法Frequency 檢驗(yàn)頻度Quality Record 記錄文件Reference Document 參考文件Responsible Dept./ Person 負(fù)責(zé)部門/職務(wù)制動測試brake a.制動零件密封性b.制動性能c.制動設(shè)備測試a.leakage of brakecomponent b.brake performance c.brake equipmenttest工藝要求Process ab

43、 卷尺cdb.rollmeter c.stop watch d.brake tester unit儀器測量Measurement equipment100%檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification質(zhì)控部/最終檢驗(yàn)員QC dept./ Final Inspector貝爾連接測試Bellconnecti- on testab.marking inspectiona 跨接電纜工藝要求b萬用表Processrequirementsa.jumperb.multimeter儀器測量Measurement equipment100%檢驗(yàn)表單Inspection re

44、port技術(shù)規(guī)Technical specification電氣工程師electrical enginee r絕緣測試insulation test電氣絕緣密封測試electrical insulation and leakage test工藝要求Process a.絕緣測試b.萬用表c.高壓測試儀d.跨接電纜a.megger test b.multimeter c.Hige volt tester d.jumper儀器測量Measurement equipment100%檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification電氣工程師electrical engi

45、nee r功能測試function test電氣元件和設(shè)備功能測試Electrical component and equipment function test工藝要求Process a.萬用表b.風(fēng)速計(jì)c.外部電源a.multimeter b.anemometerc.externalsupply儀器測量Measurement equipment100%檢驗(yàn)表單Inspection 技術(shù)規(guī)Technical specification電氣工程師electrical enginee rProcessInspectionInspection RequirementInspectionInspectionFrequencyQuality RecordReferenceResponsiblenameItem檢驗(yàn)要求EquipmentMethod檢驗(yàn)頻度記錄文件DocumentDept./ Person工序名稱檢驗(yàn)項(xiàng)目檢驗(yàn)工具檢驗(yàn)