控制計(jì)劃QUALITYCONTROLPLANPartDescription/產(chǎn)品描述：SUPPLYSEATg樣板/Prototype廠試產(chǎn)/Pre-Launch 廠生產(chǎn)/Production撰寫人/聯(lián)系方式：XXXX 123456789112TeamLeader/Phone/：XXXXXX123456478585Orig.Date/編制日期:2015-7-2文件版本：A n+/口甘日a Date/日期：2010.7.2CurrentRev:APartNumber/零件編號(hào):123456-77。團(tuán)隊(duì)成員:XXXX、XXX、XXX、XXX、XXX、TeamMembers:XXXX、XXXX、XXXX、XXXXX、XXXXXRemark/備注：KEICritical/重要-Safety/安全,System/系統(tǒng)圖紙版本： CDrawingRevision:C審核/日期:XXX 2010.7.2Checkd/Date:FeiZhang2010.7.2供應(yīng)商：XXXXX金屬有限公司Supplier/Location:XXXXXX客戶批準(zhǔn)/日期：CustomerApproval/Date:批準(zhǔn)/日期:IvanXXXApproval/Date:IvanXXXProcessDescriptions/過程描述產(chǎn)品/過程特性Product/processcharacteristicsRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序Step工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/CustomersizeSerialnumber/key/序號(hào)/重點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/00來料檢驗(yàn)IncomingInspectionmoldingmachine/型材機(jī)Incomingcertificate來料證書major/重要material/材質(zhì)：303S.ST(1)Certification./證明Ounce/盎司IQCincominginspectionIQC來料檢查Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行動(dòng)如下：1)通知供應(yīng)商；2)返回給供應(yīng)商；3)按照QP-PR-009來料檢驗(yàn)程序填寫ROHS/環(huán)保SGS報(bào)告SGSReportHRC15-26°Sclerometer/硬度儀AQL0.65LevelIIC=0PerLOT/每批Dimensionalinspection尺寸檢查016±0.1(MM)Caliper/卡尺500xN(MM)Tape/卷尺01Cutdown/下料Cutting/鋸床Dimensionalinspection尺寸檢查major/重要_L05ACMM/三次元1PCSOn11HourlyBasis/11小時(shí)IPQCCheck/IPQC檢查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，按照QP-PR-010檢測(cè)程序處理。497±1(MM)Tape/卷尺Visual/外觀major/重要Theworkpiecesurfacecannothaveanyscratches,crush,bumpsandotherbadappearance./工件表面不可有任何刮傷、壓傷、碰傷等外觀不良。nakedeyes/目測(cè)5PCSOn2HourlyBasis/2小時(shí)IPQCCheck/IPQC檢查

控制計(jì)劃QUALITYCONTROLPLANProcessDescriptions/過程描述產(chǎn)品/過程特性ProductorProcessCharacteristicRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序SteP工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/Customersize（INCH）Serialnumber/key/序號(hào)/重，點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/02Lathe1/車加工1CNClathe/數(shù)控車床Dimensionalinspection尺寸檢查major/重要|牛|丁:丐|b|（33）CMM/三次元1PCSOn2HourlyBasis/2小時(shí)IPQCCheck/IPQC檢查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理。1（40）CMM/三次元//（44）CMM/三次元7.17±0.13（45）Heightmeter/高度表On5HourlyBasis/5小時(shí)2.75±0.13（36）Pingauge/塞規(guī)011.10±0.13（32）Outsidemicrometer/外徑千分尺（坑卡）2XR0.25±0.25(10)Projection/投影儀015.00±0.13（37）Outsidemicrometer/外徑千公尺Visual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)5PCSOn2HourlyBasis/2小時(shí)IPQCCheck/IPQC檢查03CNC1CNCmillingmachine/數(shù)控銃床Dimensionalinspection尺寸檢查major/重要4X06.00±0.15(38)Pingauge/塞規(guī)1PCSOn5HourlyIPQCCheck/IPQC檢查+0O.?5@一1(37)CMM/三次元On2HourlyBasis/2小時(shí)4cC（43）Heightgauge/高度儀Visual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)5PCSOn2HourlyBasis/2小——時(shí)——IPQCCheck/IPQC檢查

控制計(jì)劃QUALITYCONTROLPLANProcessDescriptions/過程描述產(chǎn)品/過程特性ProductorProcessCharacteristicRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序SteP工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/Customersize（INCH）Serialnumber/key/序號(hào)/重點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/04Lathe2/車加工2CNClathe/數(shù)控車床Dimensionalinspection尺寸檢查major/重要013.72±0.13（41）Outsidemicrometer/外徑千分尺1PCSOn5HourlyBasis/5小時(shí)IPQCCheck/IPQC檢查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理。8.00±0.13（23）Projection/投影儀65.00°±0.25°（19）CMM/三次元R0.4+0/-0.4（20）Projection/投影儀09.00±0.13（29）Pingauge/塞規(guī)0.75±0.13(15)Projection/投影儀45°±2.5°(16)Projection/投影儀0.25±0.13(17)Projection/投影儀45°±2.5°(18)Projection/投影儀Ra0.8(9)函Roughnessinstrument/粗糙度儀0.30±0.02（22）Projection/投影儀1PCSOn2HourlyBasis/2小時(shí)—1（42）CMM/三次元09.500±0.005（27）Pingauge/塞規(guī)3.05一(26)CMM/三次元00.251（28）CMM/三次元10.95±0.05（24）Heightmeter/高度表（25）CMM/三次元Visual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)5PCSOn2HourlyBasis/2—小時(shí)一IPQCCheck/IPQC檢查

控制計(jì)劃QUALITYCONTROLPLANProcessDescriptions/過程描述產(chǎn)品/過程特性ProductorProcessCharacteristicRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序SteP工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/Customersize（INCH）Serialnumber/key/序號(hào)/重，點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/05Lathe3/車加工3CNClathe/數(shù)控車床Dimensionalinspection尺寸檢查major/重要12.43±0.13(46)Caliper/卡尺1PCSOn5HourlyBasis/5小時(shí)IPQCCheck/IPQC檢查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理。0.80±0.13（30）Heightmeter/高度表1.75±0.13（31）Heightgauge/高度儀09.50±0.13(34)Caliper/卡尺R0.40±0.25(11)Projection/投影儀45.00°±2.5°(12)Projection/投影儀0.50±0.13(13)Projection/投影儀04.75±0.05(21)Pingauge/塞規(guī)On2HourlyBasis/2小時(shí)(35)CMM/三次元0J,25BVisual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)5PCSOn2HourlyBasis/2 小時(shí) IPQCCheck/IPQC檢查06CNC2CNCmillingmachine/數(shù)控銃床Dimensionalinspection尺寸檢查major/重要01.00±0.13(3)Pingauge/塞規(guī)1PCSOn5HourlyBasis/5小時(shí)IPQCCheck/IPQC檢查Ifnon-conformanceisfound:1)Stopline;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理。0.80±0.13(4)Heightmeter/高度表120°±2.5°(5)Projection/投影儀00.25@-1(6)CMM/三次元On2HourlyBasis/2小時(shí)■—? 1—\c■:/■■(14)CMM/三次元Visual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)5PCSOn2HourlyBasis/2小時(shí)IPQCCheck/IPQC檢查

控制計(jì)劃QUALITYCONTROLPLANProcessDescriptions/過程描述產(chǎn)品/過程特性ProductorProcessCharacteristicRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序SteP工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/CustomersizeSerialnumber/key/序號(hào)/重點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/07Deburr/去披鋒Tooldeburr/披鋒刀Visual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良(1)nakedeyes/目測(cè)全檢ALLPerLOT/每批FQCinspection/FQC檢查Ifnon-conformanceisfound:1)Stopmachines;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理08QA抽檢/QAInspectionVisual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良nakedeyes/目測(cè)AQL0.65LevelIIC=0PerLOT/每批FQCinspection/FQC檢查09鐳射/Laser鐳射機(jī)/LasermachineVisual/外觀major/重要00.385±0.02（7）Pingauge/塞規(guī)AQL0.65LevelIIC=0PerLOT/每批IQCincominginspectionIQC來料檢查Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行動(dòng)如下：1)通知供應(yīng)商；2)返回給供應(yīng)商；3)按照QP-PR-009來料檢驗(yàn)程序填寫(6)CMM/三次元+0」尸，1）-1Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance,NOBURRSEITHEREND/工件表面不可有碰傷、劃傷等外觀不良，孔兩端不可有任何毛刺（47）目測(cè)nakedeyes

控制計(jì)劃QUALITYCONTROLPLANProcessDescriptions/過程描述產(chǎn)品/過程特性ProductorProcessCharacteristicRisk:MajorAverageMinor/危險(xiǎn)等級(jí)：重要、普通、較小Methods/方法預(yù)防行動(dòng)ReactionPlan工序SteP工序名稱、作業(yè)描述DescriptionMachineandToolNumber/生產(chǎn)設(shè)備及機(jī)臺(tái)編號(hào)客戶圖尺寸/CustomersizeSerialnumber/key/序號(hào)/重點(diǎn)測(cè)量方法(儀器)Evaluation/MeasurementMethod檢測(cè)數(shù)量SampleSize檢測(cè)頻率SampleFrequency控制方法ControlMethod/10來料檢查/IncomingInspectionVisual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良目測(cè)nakedeyesAQL0.65LevelIIC=0PerLOT/每批IQCincominginspectionIQC來料檢查Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行動(dòng)如下：1)通知供應(yīng)商；2)返回給供應(yīng)商；3)按照QP-PR-009來料檢驗(yàn)程序填寫11鈍化/PassivationVisual/外觀major/重要Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良（2）目測(cè)nakedeyesAQL0.65LevelIIC=0PerLOT/每批IQCincominginspectionIQC來料檢查Ifnon-conformanceisfound:1)informsupplier;2)returnpartstosupplier;3)SCARissueperIncomingQP-PR-009/如果不符合要求，行動(dòng)如下：1)通知供應(yīng)商；2)返回給供應(yīng)商；3)按照QP-PR-009來料檢驗(yàn)程序填寫12Inspection/檢查Visual/外觀major/重要04.75±0.05(21)Pingauge/塞規(guī)全檢ALLPerLOT/每批FQCinspection/FQC檢查Ifnon-conformanceisfound:1)Stopmachines;2)IdentifyandseparateparttoMRB;3)AdjustmachinesperQP-PR-010/如果不符合要求，行動(dòng)如下：1)通知停機(jī)；2)分貨和隔離到MRB倉；3)調(diào)整機(jī)臺(tái)，，按照QP-PR-010檢測(cè)程序處理。09.500±0.005（27）Pingauge/塞規(guī)00.385±0.02（7）Pingauge/塞規(guī)Theworkpiecesurfacecannothavebumps,scratchesandotherbadappearance/工件表面不可有碰傷、劃傷等外觀不良目測(cè)nakedeyes

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