第12章連續(xù)系統(tǒng)仿真——液體灌裝線仿真設(shè)計一、實(shí)驗(yàn)?zāi)康模?、了解液體灌裝系統(tǒng)設(shè)計。2、了解Tank、Fluid、Processor及Pipe元素的用法。3、學(xué)會分析連續(xù)生產(chǎn)工藝設(shè)備利用率。二、實(shí)驗(yàn)原理及內(nèi)容液體灌裝系統(tǒng)是用于化工、醫(yī)藥、食品充填設(shè)備。液體灌裝線是一個自動定量連續(xù)生產(chǎn)的工程，其功能就是將大量的散裝液體物料自動分成預(yù)定重量的小份載荷形式的定量容器包裝。下面介紹某飲料生產(chǎn)線按訂單進(jìn)行灌裝生產(chǎn)過程的仿真。平均每小時下達(dá)一批100聽的工作單，接到工作單后調(diào)度系統(tǒng)往車間發(fā)送100聽空易拉罐，沖洗組以每批10聽2min的速度沖洗到達(dá)的空易扯罐，檢驗(yàn)組以2聽/min的速度對沖洗后的空易拉罐進(jìn)行檢驗(yàn)，罐裝組以10聽/min（235ml/聽）的速度往空易拉罐中罐裝飲料，封箱組用3min時間將24聽飲料封裝為一箱。罐裝前的飲料要在一個100L的殺菌器中經(jīng)過45min殺菌處理，然后經(jīng)過管道輸送到200L的儲藏容器中等待罐裝，提取組根據(jù)該容器的飲料容量提取散裝飲料，當(dāng)儲藏容器中的飲料小于70L時，提取組以一批/min（約10L/批）的速度提取散裝飲料，當(dāng)殺菌器中的飲料多于80L的時候不再提取，殺菌器開始進(jìn)行殺菌。三、實(shí)驗(yàn)步驟1、元素定義（Define）元素定義表兀素名稱類型數(shù)量說明DrumPart1散裝飲料TinPart1易拉罐BufBuffer2臨時庫存EmptydrumMachine1散裝飲料提取FilltinMachine5罐裝WashMachine1鋼材沖洗組服務(wù)中心InspectionMachine1檢驗(yàn)組PackMachine1裝箱/封箱組ToinspectionConveyor1沖洗組到檢驗(yàn)組的輸送系統(tǒng)TopackConveyor1從罐裝組到裝箱/封箱組的輸送系統(tǒng)ToshipConveyor1從裝箱/封箱組到庫存的輸送系統(tǒng)BeansFluid1液體計量CookerTank1殺菌后飲料儲藏容器ProcessProcessor1殺菌器PipePipe2飲料輸送系統(tǒng)2、元素可視化(Display)的設(shè)置3、各個元素細(xì)節(jié)(Dedail)設(shè)計四、實(shí)驗(yàn)結(jié)果模型仿真中取系統(tǒng)默認(rèn)的1的時間單位為lmin，運(yùn)行60X24=1440仿真時間單位，如圖所示。

模型運(yùn)行界面通過使用系統(tǒng)提供的Report工具。得到Machine的統(tǒng)計報表，如圖所示：區(qū) WITNESSMachine ReportbyOnShiftTimeName%Idle%Busy%Filling%Emptying%Blocked%CycleVJaitLabor%Setup%SetupWartLabor%Broken%RephairWaitNo.OfOperatian|emptydrum4.642.了呂O.GO92.58G.QOQ.000-.0GO.GOO.GG0.0040filltin⑴13.930.3119.QS0.00SB.170.000.000.000.000.00117filltinf2}1196O.B119.090.0066.130.000.000.00Q.OQo.ao117filltin(3)14.00O.S119.090.0066.1G0.000.00q.oq0.000.00117filltin(4)14.03O.B119.090.0066.Q60.000.00o.oa0.000.00117filltinf5)14.060.S11B.93Q.QQ66.200.00O.OGa.oa0.00O.OQ116wash30.8522.500.000.0046.650.000.000.000.00o.ao162|inspection20.6455.03D.OGQ.OO24.320.000.000.000.000.001585pack27.514.3B0.00-0.00&8.120.000.00o.oa0.00-0\0021通過改變投產(chǎn)順序，采用不同的的投產(chǎn)順序后設(shè)Machine的統(tǒng)計報表如下：

10分鐘10易拉罐，運(yùn)行1440仿真時間單位NameNo.EnteredNdShippsNo.ScrappedNo.AssembfeNa.RejectedW.I.PAvgwlp.AvgTimeSigmaRatingtin1350004S30S67255.13272.146.0GName%Idle%Busy%FiERng%Emptying%Blocked%CycleViJaitLabor%Setup%SetupWaitLabor%Broken%RepnairWaitNo.OfOperationemptydrum23.252.78O.OQ73.970.00G.OO0.0GG.QOG.QQQ.0040filltin(1)30.450.B119.09oao49.64Q.OOO.OQG.OOG.OO0.00117filltinf2}30.490.8119.09a.GO49.600.000.000.00Q.000.00117filltin(3)30.520.B119.09Q.GG49.570.00o.oa0.00Q.000.00117filltin(4)30.560.8119.09Q.QO49.530.00O.OG0.000.000.00117filltinfB)29.830.811B.930.0050.44Q.OOQ.QO0.00G.OO0.00116wash77.141B.6BD.OO0.G04.1SG.OO0.000.000.000.00134inspection53.4746530.000.00Q.OGQ.00O.OG0.GO0.0G0.0G1M0pack41.264380.000.0054.370.000.0Q0.000.000.002110分鐘20易拉罐，運(yùn)行1440仿真時間單位NameNa.EnteredNo.ShippeNo.ScrappedUq.AssembtegRejectedWJ.PAvgWJ.P.AvgTimeSigmaRatingtin26200Q4BS802137E06.1B443.096.0QName%Idle%Busy%FiKrng%EmptyingBlocked：%CycleV/aitLaborSetup%SetupViJaitLabor%Broken%RepairWaitNo.OfOperationemptydrum1.10-2.78O.GOS6.130.000.000.00Q.00Q.00O.OQ40filltin(1)11.430.8119.090.006B.670.000.00G.OO0.000.GQ117filltin(2>11.460.8119.090.0068.630.000.000.00Q.00O.QO117filltin(3)11.500.8119.090.006B.6G0.000.000.000.000.00117filltin(4)11.530.8119.090.0068.560.000.00G.OO0.000.00117filltin(5)11.080.8118.930.0069.190.000.000.000.000.00116wash23.4622.500.000.0054.040.000.00G.OO0.000.00162inspection11.4155.03O.OQ0.0033.560.000.00O.QOO.QOQ.QO1585pack24.034.38Q.QOO.QO71.590.000.00Q.QOQ.QO0.002110分鐘30易拉罐，運(yùn)行1440仿真時間單位NameNo.EnteredNo.ShippeNo,ScrappedNo.AssembleNo.RejectedW.I.PAvgWJ.P.AvgTimsSigmaRatingtin26200G4SS143Q21371191.23654.75Name%Idle%BusyFalling%Emptymg%Bl^ocked.%CycleVJattLabor%Setup%SetupVifa.itLaE>or%Broken%RepairWaitNo.OfOperationemptydrum0.002.了呂0.Q097.22Q.GQ0.000.000.000.00O'.OO409.0Q0.8119.09O.OQ71.100.00O.OQ0.000.000.00117filftin(2)9.030.8119.090.0071.060.000.00G.OQO.GO0.00117filftin⑶9.Q70.8119.09O.QQ71.030.000.00G.000.000-.00117filttin(4)9.100.B119.09Q.0070.990.0Q0.000.000.000.001179.130.8118.&3Q.0071.130.000.000.000.000