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第第頁東芝電子可靠性測(cè)試
東芝電子可靠性測(cè)試
[3]ReliabilityTesting
SemiconductorCompany
東芝電子可靠性測(cè)試
Contents
1.WhatisReliabilityTesting1
1.41.5
SignificanceandPurposeofReliabilityTesting1BeforeTesting1ReliabilityTestMethods3FailureAssessmentCriteria9EquivalentelectrostaticDischargeTestCircuit10
1.6Latch-UpTest11
2.AcceleratedLifetimeTests12
2.7
Purpose12ConstantStressandStepStress13Temperature14TemperatureandHumidity19Voltage21TemperatureDifference22Current24
3.FailureRateEstimationMethods26
3.1Overview263.2EstimatingFailureRatesUsingAcceleratedLifetimeTests263.3EstimatingElectronicEquipmentFailureRatesUsingMIL-HDBK-21728
4.DetailedApplicationMethodsforReliabilityTesting
40
4.1DesignApprovalTestProcedures404.2ReliabilityMonitoringduringMassProduction41
東芝電子可靠性測(cè)試
1.WhatisReliabilityTesting
1.1
SignificanceandPurposeofReliabilityTesting
Thepurposeofsemiconductordevicereliabilitytestingisprimarilytoensurethatshippeddevices,afterassemblyandadjustmentbythecustomer,exhibitthedesiredlifetime,functionalityandperformanceinthehandsoftheenduser.
Nevertheless,thereareconstraintsoftimeandmoney.Becausesemiconductordevicesrequirealonglifetimeandlowfailurerate,totestdevicesunderactualusageconditionswouldrequireagreatamountoftesttimeandexcessivelylargesamplesizes.
Thetestingtimeisgenerallyshortenedthereforebyacceleratingvoltage,temperatureandhumidity.Inaddition,statisticalsamplingisused,takingintoaccountthesimilaritiesbetweenprocessanddesign,soastooptimizethenumberoftestsamples.
ToshibaperformsvariousreliabilitytestingduringnewproductdevelopmentfollowingthestagesshowninTable1.1.Inrecentyears,customerdemandforshorterdevelopment-to-shipmenttimes,andtheincreasingadvancementandcomplexityofsemiconductordevices,hasmadefailureanalysisextremelydifficult.Consequently,evaluationofbasicfailuremechanismsmustbegininthedevelopmentphase,dividingproductsintodifferenttestelementgroups(TEG),suchasprocessTEGanddesignTEG.
Toverifyproductreliability,variouslifetimeandenvironmenttests–aprocessreferredtoasdesignapprovaltesting(DAT)–ensurethattherequiredspecificationsandquality/reliabilitytargetsaremet.
Duringmassproduction,devicesaremadeunderstrictmanufacturingcontrolandscreeningtoeliminatethosewithapotentialforfailureandensurehigherreliability.Inaddition,initialinspectionsofproductcharacteristicsandperiodicreliabilitymonitoringareusedtoassesswhetherornottheproductqualitylevelremainshigh.Testsarecarriedoutwithhighefficiencyandfocusbyclassifyingassessmentlevelsaccordingtoproductinnovationandimportance,anddefiningtestitemsandassessmentstandardsaccordingly.
Thevariousreliabilitytestingdescribedabove,throughproblemidentificationandcorrectionateachphaseofdevicedevelopment,isusedtoprovidecustomerswithalevelofreliabilitythatensuressafeproductuse,andtomaintainandimprovereliabilityinthemanufacturingphaseaswell.
1.2BeforeTesting
Thefollowingpointsmustbeconsideredbeforeimplementingreliabilitytestsinordertosatisfytheobjectivesdescribedabove:
(1)Forwhatapplicationswillthedevicebeused?
(2)Inwhatpossibleenvironmentsandoperatingconditionswillthedevicebeused?
(3)Whatarethepossiblefailuremodesandmechanisms,andwhatkindofacceleratedstresstestingis
appropriate?
(4)Whatlevelofreliability(failurerate,forexample)doesthemarketrequireforthedevice?(5)Howlongisthedeviceexpectedtobeinservice?
東芝電子可靠性測(cè)試
(6)Howdoesthedevicerateintermsofinnovationandimportance?Thesepointsmustbeconsideredwhen
determiningtests,stressconditionsandsamplesizes.
Thefollowingareacceleratedstresseswhichcanbeappliedtodevices.TheyaredescribedindetailinSection3.2.(1)Temperature
(2)Temperatureandhumidity(3)Voltage
(4)Temperaturedifference(5)Current
Thevarioustestsandtestconditionsforeachstresstypearedescribedinlatersections.
Animportantconsiderationinreliabilitytestingisthatthetestingmustcontributetotheappropriateevaluationandimprovementofsemiconductordevicereliability.
Itisthereforeimportanttoaccumulatereliabilitytestingresults,toperformdetailedfailureanalysiswhenfailureoccurs,andtofeedbacktheresultstothedesigndepartmentandmanufacturingprocess.
Table1.1MainStages,PurposesandContentsofReliabilityTesting
Material,processandbasicdesignverification
Toassesswhetherthe
material,processanddesignrulesenablesatisfactionofdesignedquality/reliabilityobjectivesanduser
specificationswhenappliedtotheproduct.
Toassesswhetherthe
productdesignsatisfiesthedesignedquality/reliabilityobjectivesanduserspecifications.
Content
Sample
SemiconductorDeviceDevelopment
ProcessTEGs,Metal(Al,Cu)electromigrationandstressmigration
functionblockevaluation,gateoxidefilmbreakdownvoltage
evaluation(TDDBtest,breakdownvoltagetest),MOSTEGs,etc.transistorhotcarrierinjection(HCI)effect,negativebiastemperatureinstability(NBTI)evaluation,failurerateformedium-andlarge-scaleintegratedcircuitsorproducts,newpackagemechanicalstrengthandenvironmenttest,etc.
Developmentverificationtests(lifetimetest,environmenttest,etc.),structuralanalysis
Products
Productreliabilityverification
ToassesswhethertheScreeningandreliabilitymonitoring(bySiprocessproductqualityandreliabilitygenerationandproductfamily)aremaintainedatprescribedlevels.
Products,TEGs
東芝電子可靠性測(cè)試
1.3ReliabilityTestMethods
ReliabilitytestmethodsincludeTEGevaluation,inwhichspecialsetsofdevices(referredtoasatestelementgrouporTEG)arecreatedforeachfailurecause,andproductevaluation,wherebytheproductiscomprehensivelyevaluated.
1.3.1TEGEvaluation
TEGevaluationtargetsbasicfailuremechanisms.Inthismethod,asetofdevicesismanufacturedespeciallyfortheevaluationandanalysisofeachfailuremechanism.Themethodallowsdetailedevaluationandfailureanalysisoffailuremechanisms,andisveryeffectiveforquantifyinglimitsandaccelerationcapabilities.Table1.2showsanexampleofTEGevaluationmethod.
Dependingontheobjective,TEGevaluationcanbeperformedeitherbyonwaferoranencapsulatedpackag.TEGevaluationhasfourmajorobjectives:
(1)DuringDAT(designapprovaltesting)ofnewtechnologyandproducts,itisusedtofindthemethodofeliminationforfailuremechanismsthataffectreliability.ThevariouskindsofTEGshowninTable1.2areusedtoevaluatefailuremechanismsattributabletotheprocessorthedesign.
(2)Clarifyfailuremechanismsinvolvedindefectsfoundduringtheproductevaluationphase.
(3)Formonitoringmanufacturingprocessparameters,monitorprocessqualitycontrolitemssuchasfilmthickness,filmshapeandcontamination,andfailureratesforeachprocessanddesignrule.
(4)DevelopTEGforeachfunctionblockandestimateproductreliabilitylifetimeandfailureratefromeachTEGcombination.
Inthismanner,theTEGcanbeusedforvariouspurposestopreciselyobtainappropriatedata.
東芝電子可靠性測(cè)試
Table1.2TEGEvaluationExamples
TEGStructureMOScapacitor
EvaluationTargetGateoxidefilmbreakdownIondrift
InterfacetrapProcessdamageVariationinmanufacturingconditions
Radiationeffect
DesignProcessParameterGatefilmthickness
GatefilmqualityOxidationmethodGatefilmmaterialElectrodematerialContaminationSurfaceareaShape
DimensionsGatesize(W/L)Gatefilmthickness
GatefilmqualityElectrodematerialContaminationPassivationmaterialShapeandstructure
IonimplantationconditionsMetallizationmaterial
MetallizationwidthMetallizationspace
Through-holediameter
ContactdiameterStep,holeshapeInterlayerinsulatingfilmPassivationMoldingresinShape,
dimensions,numberofelementsGatefilmthickness
GatefilmqualityInterlayerfilmquality
StressTemperatureVoltageElectricfieldCurrent
EvaluationMethodTDDB(constantcurrent,constantvoltage,stepstress)Oxidefilmbreakdownvoltagetest
C-V(PulseC-V)DLTS(deeplevel
transientspectroscopy)
EvaluationParametersFailureratevs.timeOxidefilmbreakdownvoltage
QBD(oxidefilmbreakdownstaticcharge)
Electricfieldaccelerationcoefficient
ActivationenergyCOX(oxidefilmcapacitance)Failurerate
Vth(thresholdvoltagedegradation)
Id(draincurrentdegradation)
gm(gmdegradation)Voltageaccelerationcoefficient
ActivationenergySub-thresholdcharacteristics
FieldbreakdownvoltageResistancechangeFailureratevs.timeActivationenergyCurrentdensitydependenceOpenShort
MOStransistor
Hotcarriereffect
NegativebiasstabilityIondrift
InterfacetrapVariationinmanufacturingconditions
ProcessdamageShortchanneleffectFieldleak
TemperatureElectricfieldMechanicalstressCurrent
High-temperatureDCbiasing
Low-temperatureDCbiasing
ChargepumpingDCpulse
Multi-layermetallization(metal,diffusionlayer,interlayerinsulatingfilm)
StressMigration
ElectromigrationContactopen
InterlayerbreakdownvoltageCorrosion
TemperatureCurrentdensity
TemperaturegradientVoltageMechanicalstress
Temperatureandhumidity
Hightemperature,constantcurrenttestHigh-temperaturedischarge
TemperaturecycleReflowprocessHigh-temperature,high-humiditybiasingPressurecooker
Functionblock
ProcessmonitoringFailurerateestimationProcessapprovalHumidityresistance
TemperatureHigh-temperatureVoltagebiasing(DC,pulse)
Low-temperaturebiasing(DC,pulse)High-temperaturedischarge,etc.
Failureratevs.timeActivationenergyVoltageaccelerationStandbycurrentAC/DCparameters
東芝電子可靠性測(cè)試
1.3.2ProductEvaluation
TEGevaluationproducesdetailedandwell-relateddataforeachfailuremechanism.However,defectsduetoinconsistenciesandthesynergyeffectresultingfromcombinationsoffailuremechanismsaredifficulttobedetected.Therefore,asacomplementtoTEGevaluation,acomprehensiveproductevaluationmustbeperformed.
Productreliabilitytestingispreferablyperformedunderactualfieldenvironmentconditionstotheextentpossibleandmustalwaysberepeatable.Forthisreason,standardizedtestmethodsarepreferablyselectedtotheextentpossible,andtestsshouldbeperformedaccordingtoapprovedsemiconductordevicestandards,suchasJIS,JEITA,MIL,IECandJEDEC.Table1.3showsrepresentativetestsforthesestandards.
ToshibaperformstestscommontosemiconductorproductsinaccordancewithtestmethodscompliantwithJIS,MIL,IEC,JEITAandJEDECstandards,asshowninTable1.4.Inaddition,testsforelectrostaticdischarge(ESD),latch-up,softerrorandotherconditionsareperformedunderfieldenvironmentalandclimaticconditions.
Table1.3ReliabilityTestStandards
JapanElectronicsandInformationTechnologyIndustriesAssociation(JEITTA)Standards
EIAJED-4701/001
EIAJED-4701/100EIAJED-4701/200EIAJED-4701/300EIAJED-4701/400EIAJED-4701/500
USMilitary(MIL)Standards
MIL-STD-202MIL-STD-883IEC60749IEC60068-1IEC60068-2JESD22JESD78
[General]
JISC00XX(IEC60068-2)CECC90000CECC90100
TestMethodsforElectronicandElectricalPartsTestMethodsandProceduresforMicroelectronics
Semiconductordevices-MechanicalandclimatictestmethodsEnvironmentaltestingPart1:GeneralandguidanceEnvironmentaltestingPart2
SeriesTestMethodsICLatch-UpTest
EnvironmentarlandendurancetestmethodsforSemiconductorDevices(General)
EnvironmentarlandendurancetestmethodsforSemiconductorDevices(LifetimeTestI)EnvironmentarlandendurancetestmethodsforSemiconductorDevices(LifetimeTestII)EnvironmentarlandendurancetestmethodsforSemiconductorDevices(StrengthTestI)EnvironmentarlandendurancetestmethodsforSemiconductorDevices(StrengthTestII)EnvironmentarlandendurancetestmethodsforSemiconductorDevices(OtherTests)
InternationalElectrotechnicalCommission(IEC)Standards
JointElectronDevicesEngineering(JEDEC)Standards
JapaneseIndustrialStandards(JIS)
EnvironmentTestingMethods(ElectricityandElectronics)SeriesGeneralSpecificationMonolithicIntegratedCircuit
GeneralSpecificationDigitalMonolithicIntegratedCircuit
CENELECElectronicComponentsCommittee(CECC)
東芝電子可靠性測(cè)試
Table1.4ProductReliabilityTestMethodExamples(1/2)
東芝電子可靠性測(cè)試
Table1.4ProductReliabilityTestExamples(2/2)
Type
Standards
Test
DescriptionandTestConditions
EIAJED-4701
MIL-STD-883IEC60749
JESD22
VibrationtestEvaluateresistancetothevibrationappliedduring
transportandusage.Thetestincludesvariableandconstantfrequencyvibration;normallyvariableisused.
Normaltestconditions:
Constantfrequencyvibration:6020Hz,200m/s2inthreedirections,968Hineach
direction
Variablefrequencyvibration:100to2000Hz200m/s2inthreedirections,fourcyclesperdirection,fourminutespercycle
MechanicalShocktest
Evaluateresistancetotheshockappliedduringtransportandusage.Normaltestconditions:
Dependsondevicestructure.Withresinmoldeddevices,shockaccelerationof15,000m/s2isappliedthreetimesineachoffourdirections.Evaluateresistancetoconstantacceleration.Normaltestconditions:
Dependsondevicestructure.Withresinmoldeddevices,accelerationof200,000m/s2isappliedinsixdirection,eachforoneminuteEvaluatewhetherornotthestrengthoftheterminalareaissufficientfortheforceappliedduringinstallationandusage.Normaltestconditions:
Suspendaprescribedloadontothetipoftheleadtobendit90andback.Applytensileforce
inadirectionparalleltothelead.Theprescribedloadvariesaccordingtodevicestructure.
Solder-abilitytest
Evaluateterminalsolderability.Normaltestconditions:
Solderbathtemperature:230C,Dippingtime:5sec.
Solderbathtemperature:245C,Dippingtime:3sec.(lead-freesolder)
Sealingtest
Evaluatetheairtightnessoftheseal.Usebubblestodetectlargeleaks.Thistestissuitableformetallicandceramicpackages.
Evaluatetheresistancetocorrosioninasaltatmosphere.
Normaltestconditions:
35C,5%saltsolution,24hours
MechanicalTests
Constant
accelerationtest
―
Terminal
strengthtest
Salt
atmospheretest
東芝電子可靠性測(cè)試
Standards
Type
TestDescriptionandTestConditions
EIAJED-4701―
MIL-STD-883IEC60749
―
Part33
JESD22A102-C
Pressurecookertest
Evaluateresistancewhenstoredunderpressureunderhightemperature,highhumidityforashortperiodoftime.Normaltestconditions:203to255kPa,RH=100%
Other
ElectrostaticEvaluatetheresistancetostaticelectricity.dischargetestNormaltestconditions:
Humanbodymodel:C=100pF,R=1.5k,
threedischarges
Machinemodel:C=200pF,R=0,onedischarge
Devicechargemodel
Latch-upstrengthtest
Evaluateresistancetolatch-up.Normaltestconditions:
Pulsecurrentinjectionmethod,current
applicationmethod,voltageapplicationmethod
PartA114-C/
Part27A115-A/
C101-C(Part28)
306―Part29JESD78
東芝電子可靠性測(cè)試
1.4FailureAssessmentCriteria
Ingeneral,failuresaredividedintofatalfailuressuchasfunctionalfailure,opensandshorts,andotherfailuressuchasdegradationofelectricalcharacteristicsanddefectiveouterappearancewhichisdetectedasthefailureinvisualinspection.Toshibainprincipleassessesfailuresbasedonthesatisfactionofstandardsstipulatedinspecificationsforthedevice.
東芝電子可靠性測(cè)試
1.5EquivalentElectrostaticDischargeTestCircuit
(1)HumanBodyModel(HBM)
Figure1.1EquivalentcircuitforHumanBodyModel(HBM)Test
(2)MachineModel(MM)
Figure1.2EquivalentcircuitforMachineModel(MM)Test
(3)
ChargedDeviceModel(CDM)
Figure1.3SchematicimagesofChargedDeviceModel(CDM)Test
(Left:RelayDischargeMethod,Right:FieldinducedMethod)
東芝電子可靠性測(cè)試
1.6Latch-UpTest
Thefollowingshowstwolatch-uptestcircuitandtheresultsoftestimplementation.
(1)
TestCircuit
Figure1.4Latch-UpTestCircuit
東芝電子可靠性測(cè)試
2.AcceleratedLifetimeTests
2.1Purpose
Withtheever-increasingrequirementsforpartanddevicereliability,theneedtoevaluateproductlifetimeandfailureratesquicklyisnowgreaterthanever.Reliabilitytestsareconductedundertestconditionsthatsimulatepotentialstressesappliedtosemiconductorcomponents.Dependingonthesituation,however,itmaytakeanexceedinglylongtimeuntilfailureoccursorfailuremaynotoccurwithinthelimitedtesttime.Therefore,stressesbeyondthoseofactualoperatingconditionsareappliedtodevicestophysicallyand/orchronologicallyacceleratecausesofdegradation.Inthisway,devicelifetimeandfailureratescanbedetermined,andfailuremechanismscanbeanalyzed.Thistypeoftestisreferredtoasanacceleratedlifetimetest.Suchtestsareusedtoshortentheevaluationperiodandanalyzemechanismsindetail.
Theacceleratedlifetimetestisalsosometimesusedasaforceddegradationtesttoforciblyaccelerateaconstantstress.Itisalsosometimesusedasalimittestforacceleratingstresstodeterminealimitvalue.
Itisnecessarytobenotedthatfailuremechanismsinacceleratedtestsdiffersomewhatfromthosethatoccurunderactualusageconditions.Ingeneral,ifthedegradationmechanismissimple,accelerationisalsosimpleandlifetimeandfailureratescanbeestimatedrelativelyaccurately.Complicatedfailuremechanisms,however,aredifficulttosimulate,evenwhenbesteffortsaremadetoacceleratestressessimultaneously.Thisisbecausethedifferentstresseffectsareinterrelated.Therefore,analysisofaccelerationdataaswellasestimationoflifetimeandfailureratescanbedifficult.Whenperformingacceleratedlifetimetests,itisimportanttoselecttestconditionsthatresultinasfewfailuremechanismchangesaspossibleandthatminimizethenumberoffailuremechanisms,makingtestingeasyandsimple.
東芝電子可靠性測(cè)試
2.2ConstantStressandStepStress
Therearetwotypesofacceleratedlifetimetesting:constantstressandstepstress.Inaconstantstresstest,thetime-dependentfailuredistributionofatestsamplesubjectedtoconstantstressatseveralstresslevelsisobserved.Inastepstresstest,stressisappliedtoatestsamplegraduallyinsteppedincrements,andthestepatwhichfailureoccursisobserved.
Atypicalconstantstresstestistheapplicationoftheconstantstressofpowerorambienttemperatureexceedingthemaximumrating.Weibulldistributionisoftenusedtoverifythatthefailuremodehasnotbeenchangedbythetest.ThevalidityoftheacceleratedtestisconfirmediftheshapeparametermoftheWeibulldistributionremainsunchangedbytheacceleratedstress.
Figure2.1showsWeibullplotswhenthepowerconsumptionofasilicontransistorischanged.Itisevidentfromthefigurethatparametermisconstantregardlessofthepowerconsumptionlevel.
Figure2.1WeibullDistributionandShapeParameterforTransistorAcceleratedLifetimeTest
Thissameresultshouldoccurinbothconstanttestsandsteptests.
Thus,asteptestproducesthefailuredatacorrespondingtoatleastoneconstantstress.Ifthefailuremodeofthepreviousstepisthesame,asteptestcanbyusedtodeterminethecriticaltemperatureforthecomponentandtoestimateitslifetime.Figure2.2showsanexample.
東芝電子可靠性測(cè)試
[3]ReliabilityTesting
Figure2.2FailureRateEstimationStepStress
2.3Temperature
Acceleratedlifetimetestingiscloselyassociatedwiththephysicsofthefailure.Thephysicalandchemicalreactionsofdevicedegradationaregenerallyusedaschemicalkinetics.Chemicalkineticsisabasicchemicalreactionmodelthatdescribesthetemperaturedependenceoffailures.ItisusedwiththeArrheniusmodel1inacceleratedlifetimetestingofsemiconductordevicesinrelationtotemperaturestress.
GivenachemicalreactionspeedK,theArrheniusequationcanbeexpressedas:
EaEa:Activationenergy(eV)K=Aexp
k:Boltzmann’sconstant(8.61710-5[eV/K](1.38010-23[J/K]))
T:Absolutetemperature(K)
A:Constant
Iftheproduct’slifetimeendsatacertaindegradationa,thenlifetimeLcanbeexpressedasL=a/K.Givena/A=A’:
L=A'exp
kT
東芝電子可靠性測(cè)試
[3]ReliabilityTesting
Thisequationexpressestherelationshipbetweentemperatureandlifetime.Ifthefailuremechanismisuniform,lnLand1/TcanbeplottedonastraightlineasshowninFigure2.3.Thatis,theaccelerationfromtemperatureT1toT2islnL1/lnL2.
lnL2LifetimelnL1
1/T11/T2
Temperature
(K)
Figure2.3RelationshipbetweenLifetimeandTemperature
GivenaccelerationcoefficientαandthelifetimetimesL1andL2attemperaturesT1andT2,respectively,theaccelerationcoefficientαcanbefoundusingthefollowingformula:
LEa:Activationenergy(eV)α=2=exp112
k:Boltzmann’sconstant
temperature(K)T1,T2:Absolute
Figure2.4showstherelationshipbetweentheactivationenergyandtheaccelerationcoefficientateachtemperature.
ItcanbeseenfromtheArrheniusequationthattheaccelerationduetotemperaturechangesdrasticallywiththeactivationenergyEa.Figure2.5showstherelationshipbetweeneachactivationenergylevelandtheacceleratedcoefficientwhenthetemperaturedifferenceasaparameter.
東芝電子可靠性測(cè)試
[3]ReliabilityTesting
Figure2.4RelationshipbetweenActivationEnergyandAccelerationCoefficient
Figure2.5RelationshipbetweenTemperatureandAccelerationCoefficientUsingActivation
EnergyasaParameter
Numeroussetsofdatahavebeendisclosedregardingtherelationshipbetweentemperatureandlifetimeorfailurerateofsemiconductordevices.SomeexamplesofdatafromexperimentsconductedbyToshibaareasfollows:
(1)TemperatureAccelerationofIntermetallicFormationofBondingWire
Astemperaturerises,intermetallicalloybeginstoformatthejunctionofAuwireandtheAlusedonthepad,causingthecontactresistancetoincreaseandthecontacttoopen.Figure2.6showstherelationshipbetweenthetemperatureandlifetimefromtheresultsofhigh-temperaturestoragetesting.
Fromthelifetimevaluesatdifferenttemperatureconditions,itcanbeseenthattheactivationenergyisapproximately1.0eV.
東芝電子可靠性測(cè)試
Figure2.6TemperatureDependenceofFormationofIntermetallicAlloyinBondingWire
(2)TemperatureAccelerationonDifferentSemiconductorDevices
Variousdatahavebeenreportedfortherelationshipbetweenthetemperatureandfailurerateofsemiconductordevices.Figure2.7showsanexampleofdataobtainedfromthistypeofexperiment.Thefiguregivestheaccelerationrateforeachdevice.
105104AccelerationRate
10
3
MOSIC
102101
BipIC
3.075
3.23.41/T103(K1)50
25
(C)
150125100
Temperature
Figure2.7ExampleofDeviceTemperatureAcceleration
東芝電子可靠性測(cè)試
Theactivationenergydiffersaccordingtothefailuremechanism.Table2.1showstypicalfailuremechanismsandactivationenergyvaluesobtainedfromexperimentsperformedbyToshibaandotherorganizations.
Table2.1MainFailureMechanismsandActivationEnergyValues(Examples)
FailureMode
FailureMechanism
Almetalelectromigration
Metalwiringfailure(open,short,corrosion)
AlmetalstressmigrationAu-AlalloygrowthCumetalelectromigrationAlcorrosion(moisturepenetration)
Oxidefilmvoltagebreakdown(insulationbreakdown,Oxidefilmbreakdownleakagecurrentincrease)hFEdegradationCharacteristicvaluefluctuation
Increasedleakagecurrent
IonmovementaccelerationduetomoistureDegradationbyNBTINaiondriveinSiO2
SlowtrappingofSi-SiO2interfaceInversionlayerformation
ActivationEnergy(ev)
0.4to1.20.5to1.40.85to1.10.8to1.00.6to1.20.3toandup1.0to1.41.00.8to1.0
Note:Theabove-describ
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