LOGO焊接質(zhì)量管理手冊(cè)WeldingQualityManagementManual編號(hào)No：1/0頁(yè)碼Page:XXXXXX有限公司xxXXXXXXXXXXXXXXXXNCO.,LTD焊接質(zhì)量管理手冊(cè)WELDINGQUALITYMANAGEMENTMANUAL文件編號(hào)DocumentNo:ZT/SC-HJ-20161/0編制/日期Preparedby：審核/日期Reviewedby：批準(zhǔn)/日期Approvedby：目錄Content公司簡(jiǎn)介CompanyProfile頒布令Statement焊接質(zhì)量管理手冊(cè)說(shuō)明WeldingQualityManagementManualExplanation焊接管理體系組織機(jī)構(gòu)圖WeldingManagementSystemOrganizationchart焊接責(zé)任人員任命書(shū)WeldingCoordinatorAppointment焊接管理體系職責(zé)分配表Weldingmanagementsystemresponsibilityassignmenttable要求評(píng)審和技術(shù)評(píng)審ReviewofRequirementsandtechnicalreview8.分承包Sub-contracting9.焊接人員WeldingPersonnel10.試驗(yàn)及檢驗(yàn)人員InspectionandTestingPersonnel11.設(shè)備Equipment12.焊接及相關(guān)活動(dòng)WeldingandRelatedActivities12.1生產(chǎn)計(jì)劃ProductionPlanning12.2焊接工藝規(guī)程WeldingProcedureSpecifications12.3焊接工藝評(píng)定QualificationofTheWeldingProcedures12.4作業(yè)指導(dǎo)書(shū)WorkInstructions13.焊接材料WeldingConsumables14.母材ParentMaterial15.預(yù)熱和焊后熱處理16.檢驗(yàn)及試驗(yàn)InspectionandTesting17.不符合及糾正措施Non-conformanceandCorrectiveActions18.測(cè)量、檢驗(yàn)及試驗(yàn)設(shè)備的校準(zhǔn)CalibrationandValidationofMeasuring,InspectionandTestingEquipment19.標(biāo)識(shí)及可追溯性IdentificationandTraceability20.質(zhì)量報(bào)告QualityRecords公司簡(jiǎn)介CompanyProfile頒布令Statement為適應(yīng)市場(chǎng)需要，增強(qiáng)公司競(jìng)爭(zhēng)及管理能力，按照ISO3834-2《金屬材料熔化焊質(zhì)量要求-第2部分：完整質(zhì)量要求》和EN1090-2《鋼結(jié)構(gòu)和鋁結(jié)構(gòu)的施工-第2部分：鋼結(jié)構(gòu)用技術(shù)要求》編制完成了《焊接質(zhì)量管理手冊(cè)》，現(xiàn)予以批準(zhǔn)頒布實(shí)施。本手冊(cè)是公司ISO9001質(zhì)量管理體系的補(bǔ)充，是指導(dǎo)公司建立并實(shí)施完整焊接質(zhì)量管理體系的綱領(lǐng)和行動(dòng)準(zhǔn)則。全體員工必須遵照?qǐng)?zhí)行。Tomeetthemarketrequirementsandstrengthencompetitionandmanagingabilityofthecompany,<WeldingQualityManagementManual>haseditedandcompletedaccordingtoISO3834-2<Qualityrequirementsforfusionweldingofmetallicmaterials-part2:Comprehensivequalityrequirements>andEN1090-2<Executionofsteelstructuresandaluminiumstructures-part2:Technicalrequirementsforsteelstructures>.Now,itisauthorizedandbroughtintoeffect.ThismanualisthesupplementdocumentoftheISO9001qualitymanagementsystem,andthecreedandactionguidelineforthecompanytoestablishandenforcethecomprehensivequalityrequirementsforwelding.Thestaffofthecompanymustcomplyandenforceit.總經(jīng)理（簽字）：GeneralManager:焊接質(zhì)量管理手冊(cè)說(shuō)明WeldingQualityManagementManualExplanation3.1手冊(cè)內(nèi)容依據(jù)ISO3834-2、EN1090-2標(biāo)準(zhǔn)要求并結(jié)合本公司實(shí)際情況編制而成，包括：ContentofthemanualaccordingtotherequirementsofISO3834-2&EN1090-2standard,andweeditedthemanualcombiningwithpracticeofthecompany,itincludes:公司焊接質(zhì)量管理體系的認(rèn)證范圍，包含ISO3834-2、EN1090-2的全部要求。Thescopeofweldingqualitymanagementsystemcertification,includeallrequirementsofISO3834-2andEN1090-2.公司焊接質(zhì)量管理體系所要求的程序文件。Theproceduresrequiredbytheweldingqualitymanagementsystem.3.2術(shù)語(yǔ)和定義TermsanddefinitionsISO3834-2、EN1090-2確立的術(shù)語(yǔ)和定義適用于本文件。Forthepurposesofthisdocument,thetermsanddefinitionsgiveninISO3834-2EN1090-2apply.3.3本手冊(cè)為公司的受控文件，由最高管理者批準(zhǔn)頒發(fā)，手冊(cè)管理的所有相關(guān)事宜由行政部統(tǒng)籌負(fù)責(zé)。手冊(cè)持有者應(yīng)妥善保管，不得損壞、丟失和隨意涂抹，并做到：ThemanualisacontrolleddocumentapprovedandissuedbyGeneralManager.AdministrativeDepartmentisinchargeofallthingsconcernedwithmanualmanagement.Manualpossessormustkeepitwell,andcan’tdestroy,loseoralter.未經(jīng)管理者代表批準(zhǔn)，不得將手冊(cè)提供給公司以外人員。WithouttheapprovalofManagementRepresentative,themanualcan’tbeprovidedtopersonneloutsidethecompany.手冊(cè)持有者調(diào)離工作崗位時(shí)，應(yīng)將手冊(cè)交回行政部并辦理登記手續(xù)。Whenmanualownerleavehisworkingpost,hemustreturnittoAdministrativeDepartmentwithcertainproduces.3.4手冊(cè)使用期間，如有修改建議，各部門負(fù)責(zé)人應(yīng)匯總意見(jiàn)，及時(shí)反饋到行政部。行政部定期對(duì)手冊(cè)的適用性、有效性進(jìn)行評(píng)審，必要時(shí)應(yīng)對(duì)手冊(cè)予以修改。Inthecourseofapplyingthemanual,ifwhohasmodificationadvice,thechiefofeverydivisionshouldcollectitandfeedbacktoAdministrativeDepartment.AdministrativeDepartmentregularlyreviewssuitabilityandvalidityofthemanual,andmodifyitifnecessary.3.5手冊(cè)的控制按《文件控制程序》執(zhí)行。Thecontrolofmanualshouldaccordingto<documentscontrolProcedure>.焊接管理體系組織機(jī)構(gòu)圖WeldingManagementSystemOrganizationchart股東會(huì)股東會(huì)Shareholders’meeting監(jiān)事會(huì)Boardofsupervisors監(jiān)事會(huì)Boardofsupervisors董事會(huì)董事會(huì)Boardofdirectors總經(jīng)理總經(jīng)理GeneralManager管理者代表管理者代表Managementrepresentative副總經(jīng)理ViceG.M.設(shè)計(jì)院Designcenter行政部Administrative副總經(jīng)理ViceG.M.設(shè)計(jì)院Designcenter行政部Administrativedept財(cái)務(wù)部Financialdept企劃部Planningdept副總經(jīng)理ViceG.M.焊接責(zé)任人Weldingcoordinationpersonnel焊接責(zé)任人Weldingcoordinationpersonnel其他分公司Otherbranch倉(cāng)庫(kù)Warehouse質(zhì)檢處Qualitydept市場(chǎng)部質(zhì)檢處Qualitydept市場(chǎng)部Marketingdept制造部Manufacturingdept采購(gòu)部Purchasingdept包裝發(fā)運(yùn)處Packagedeliverydept設(shè)備處包裝發(fā)運(yùn)處Packagedeliverydept設(shè)備處Equipmentdivision生產(chǎn)車間Workshop工藝處Technicaldivision焊接責(zé)任人員任命書(shū)WeldingCoordinatorAppointmentXXXXXXXXXXXX有限公司XXXXXXXXXXXXXXXXXXCo.,Ltd焊接責(zé)任人任命書(shū)WeldingCoordinatorAppointment任命XXXX為XXXXXXXXXXXXX有限公司主管焊接責(zé)任人員。有效期為2016年月日至2019年月日。ItisappointedthatXXXXXasresponsibleweldingcoordinatorofXXXXXXXXXXXXXXXCo.,Ltd.Theappointmentisvalidfrom2016-~2019-總經(jīng)理（簽字）：GeneralManager:2016年7月1日焊接管理體系職責(zé)分配表Weldingmanagementsystemresponsibilityassignmenttable焊接責(zé)任人WeldingCoordinator采購(gòu)部Purchasingdept工藝處Technicaldept生產(chǎn)車間workshop設(shè)備處Equip.dept質(zhì)檢處Qualitydept包裝發(fā)運(yùn)處deliverydept要求評(píng)審Reviewofrequirement●○○○○○○技術(shù)評(píng)審Technicalreview●○○○○○○分包商審核Sub-contractingreview●○○○○焊接人員Weldingpersonnel●○○設(shè)備Equipment●○○生產(chǎn)計(jì)劃Productionplanning●○○○焊接工藝規(guī)程WPS●○焊接工藝評(píng)定WPQR●○工作指導(dǎo)書(shū)Workinstructions●○焊材和母材Weldingconsumables&Materials●○○○○預(yù)熱及焊后熱處理Preheating&Post-weldtreatment●☆○○焊前檢驗(yàn)Inspectionbeforewelding●☆○○焊接過(guò)程中的檢驗(yàn)及試驗(yàn)Inspectionandtestingduringwelding●☆○○焊后的檢驗(yàn)及試驗(yàn)Inspectionandtestingafterwelding●☆○○不符合及糾正措施Non-conformanceandcorrectiveactions●○○○測(cè)量、試驗(yàn)與檢驗(yàn)設(shè)備的校準(zhǔn)Calibrationandvalidationofmeasuring,inspectionandtestingequipment●☆☆○標(biāo)識(shí)及可追溯性Identificationandtraceability●☆☆○○○質(zhì)量記錄Qualityrecords●○●：負(fù)責(zé)coordinator○:主要參與mainparticipants☆：參與participants7.要求評(píng)審和技術(shù)評(píng)審ReviewofRequirementsandtechnicalreview市場(chǎng)部負(fù)責(zé)組織焊接責(zé)任人、工藝處、采購(gòu)部、生產(chǎn)部、質(zhì)檢處等相關(guān)部門對(duì)合同進(jìn)行評(píng)審。進(jìn)行要求評(píng)審和技術(shù)評(píng)審時(shí)，應(yīng)重點(diǎn)考慮具備滿足所有要求的能力；全部質(zhì)量活動(dòng)具有合適的計(jì)劃；相關(guān)文件清晰、準(zhǔn)確、無(wú)爭(zhēng)議；具有足夠的資源來(lái)保證及時(shí)供貨。要求評(píng)審應(yīng)在合同簽訂前，技術(shù)評(píng)審應(yīng)在計(jì)劃的開(kāi)始階段加以考慮。評(píng)審應(yīng)予以記錄，記錄由市場(chǎng)部負(fù)責(zé)保管。Marketingdeptisresponsibleforthecontractreview,organizingtheweldingcoordinator、TechnicalDivision、Purchasingdept、Manufacturingdept、Qualitydeptforreviewingthecontractrequirements.7.1要求評(píng)審應(yīng)考慮的內(nèi)容包括：Aspectstobeconsideredshallincludethefollowing:將采用的產(chǎn)品標(biāo)準(zhǔn)及所有附加要求；Theproductstandardtobeused,togetherwithanysupplementaryrequirements;法令及法規(guī)要求；Statutoryandregulatoryrequirements;制造商確定的所有附加要求Anyadditionalrequirementsdeterminedbythemanufacturer;制造商滿足描述要求的能力；Thecapabilityofthemanufacturertomeettheprescribedrequirements.技術(shù)評(píng)審應(yīng)考慮的技術(shù)要求包括：Technicalrequirementstobeconsideredshallincludethefollowing:母材技術(shù)條件及焊接接頭性能;Parentmaterialsspecificationandweldedjointproperties;焊縫的質(zhì)量及驗(yàn)收要求；Qualityandacceptancerequirementsforwelds;焊縫的位置，可達(dá)性及次序，包括試驗(yàn)和無(wú)損檢測(cè)的可達(dá)性;Locationaccessibilityandsequenceofweldsincludingaccessibilityforinspectionandfornon-destructivetesting;焊接工藝規(guī)程、無(wú)損檢測(cè)規(guī)程及熱處理規(guī)程；Thespecificationofweldingprocedures，non-destructivetestingproceduresandheat-treatmentprocedures；焊接工藝評(píng)定所使用的方法；Theapproachtobeusedforthequalificationofweldingprocedures;人員的認(rèn)可；Thequalificationofpersonnel;選擇、標(biāo)識(shí)及（或）可追溯性，（如：材料、焊縫）；Selectionidentificationand/ortraceability(e.g.formaterialswelds);質(zhì)量控制管理，包括某個(gè)獨(dú)立檢驗(yàn)機(jī)構(gòu)的介入；Quality-controlarrangements,includinganyinvolvementofanindependentinspectionbody;試驗(yàn)及檢驗(yàn);Inspectionandtesting;分承包；Sub-contracting;焊后熱處理；Post-weldheattreatment襯墊、錘擊、表面加工、焊縫外形；Otherweldingrequirements，e.g.batchtestingofconsumables，ferritecontentofweldmeats，ageinghydrogencontent，permanentbacking，useofpeening，surfacefinish，weldprofile；特殊方法的使用，如單面焊時(shí)不加襯墊獲得全焊透；Useofspecialmethods（e.g.toachievefullpenetrationwithoutbackingwhenweldedfromonesideonly）;坡口及焊縫的尺寸、細(xì)節(jié)；Dimensionsanddetailsofjointpreparationandcompletedweld；焊縫的施焊場(chǎng)所；Weldswhicharetobemadeintheworkshoporelsewhere；候條件;Environmentalconditionsrelevanttotheapplicationoftheprocess（e.g.verylow-temperatureambientconditionsoranynecessarytoprovideprotectionagainstadverseweatherconditions）；不符合項(xiàng)的管理。Handingofnon-conformances.8.分包商Sub-contracting當(dāng)制造流程中的某些重要環(huán)節(jié)委托分承包業(yè)務(wù)（如焊接、無(wú)損檢測(cè)、熱處理）時(shí)，公司應(yīng)向分承包商提供滿足應(yīng)用要求所必需的信息。分承包商應(yīng)按公司的要求，提供相關(guān)工作的報(bào)告和文件。Whencompanyintendstousesub-contractedservicesoractivities(e.g.welding,non-destructivetesting,heattreatment),informationnecessarytomeetapplicablerequirementsshallbesuppliedbythemanufacturertothesub-contractor.Thesub-contractorshallprovidesuchrecordsanddocumentationofhisworkasmaybespecifiedbythemanufacturer.分承包商應(yīng)按照協(xié)議要求工作，公司應(yīng)保證分承包商的工作符合本部分的有關(guān)要求，其工作質(zhì)量達(dá)到規(guī)定的標(biāo)準(zhǔn)。Asub-contractorshallworkundertheorderandresponsibilityofthemanufacturerandfullycomplywiththerelevantrequirementsofthispartofISO3834.Themanufacturershallensurethatthesub-contractorcancomplywiththequalityrequirementsasspecified.公司提供給分承包商的信息應(yīng)包括從要求評(píng)審到技術(shù)評(píng)審的所有相關(guān)資料。為了保證分承包商符合技術(shù)要求，可規(guī)定附加要求。Theinformationtobeprovidedbythecompanytothesub-contractorshallincludeallrelevantdatafromthereviewofrequirementsandthetechnicalreview.Additionalrequirementsmaybespecifiedasnecessarytoassuresub-contractorcompliancewithtechnicalrequirements.9.焊接人員WeldingPersonnel9.1焊工和焊接操作工Weldersandweldingoperators焊工和焊接操作工應(yīng)通過(guò)相應(yīng)的考試。焊工考試依據(jù)ISO9606，操作工考試依據(jù)ISO14732。Weldersandweldingoperatorsshallbequalifiedbyanappropriatetest.WelderqualificationtestaccordingtoISO9606,andweldingoperatorqualificationtestaccordingtoISO14732.9.2焊接責(zé)任人員Weldingcoordinationpersonnel負(fù)責(zé)質(zhì)量活動(dòng)的焊接管理人員應(yīng)獲得充分授權(quán)，保證可以采取必要的行動(dòng)。具體職責(zé)分工見(jiàn)職責(zé)分工表。Weldingcoordinationpersonnelhavingresponsibilityforqualityactivitiesshallhavesufficientauthoritytoenableanynecessaryactiontobetaken.Detailseeresponsibilityassignmenttable.10.試驗(yàn)及檢驗(yàn)人員InspectionandTestingPersonnel公司應(yīng)配置足夠的、勝任的、從事焊接生產(chǎn)試驗(yàn)、檢驗(yàn)的計(jì)劃、實(shí)施及監(jiān)督的檢驗(yàn)人員。無(wú)損檢測(cè)人員的資格認(rèn)可應(yīng)按照ISO9712進(jìn)行。Thecompanyshallhaveathisdisposalsufficientandcompetentpersonnelforplanning,performing,andsupervisingtheinspectionandtestingoftheweldingproductionaccordingtospecifiedrequirements.Thenon-destructivetestingpersonnelshallbequalifiedaccordingtoISO9712.11.設(shè)備Equipment11.1設(shè)備表述Descriptionofequipment生產(chǎn)部應(yīng)有主要生產(chǎn)設(shè)備明細(xì)表。該明細(xì)表應(yīng)表明主要設(shè)備、車間大小、產(chǎn)能評(píng)估等事項(xiàng)，如包括：Manufacturingdeptshallmaintainalistofessentialequipment,usedfortheproduction.Thislistshallidentifyitemsofmajorequipment,essentialforanevaluationofworkshopcapacityandcapability.Thisincludes,forexample:——起重機(jī)的最大能力；Maximumcapacityofcane(s);——車間可裝夾的構(gòu)件尺寸；Sizeofcomponentsthattheworkshopisabletohandle；——焊接設(shè)備能力；Capacityofweldingequipment；——軋制、彎曲及切割設(shè)備的能力；Capacitiesofrolling,bendingandcuttingequipment；11.2新設(shè)備Newequipment新設(shè)備（或改造后的設(shè)備）安裝之后，應(yīng)進(jìn)行相應(yīng)的試驗(yàn)。這些試驗(yàn)應(yīng)能驗(yàn)證設(shè)備的正常功能，應(yīng)按相關(guān)的標(biāo)準(zhǔn)進(jìn)行試驗(yàn)和出具書(shū)面報(bào)告。Afterinstallationofnew(orrefurbished)equipment,appropriatetestsoftheequipmentshallbeperformed.Thetestsshallverifythecorrectfunctionoftheequipment.Thetestsshallbecarriedoutanddocumentedinaccordancewithappropriatestandards,wheneverrelevant.11.3設(shè)備維護(hù)Equipmentmaintenance設(shè)備處應(yīng)具有設(shè)備維護(hù)的書(shū)面計(jì)劃。計(jì)劃中的維護(hù)項(xiàng)目，應(yīng)確保設(shè)備中控制焊接工藝規(guī)程參數(shù)的部件得到維護(hù)和檢查。這些計(jì)劃應(yīng)限定在對(duì)生產(chǎn)質(zhì)量具有主要影響的那些項(xiàng)目，如：Equipmentdivisionshallhavedocumentedplansforthemaintenanceofequipment.Theplanshallensuremaintenancechecksofthoseitemsintheequipmentwhichcontrolvariableslistedintherelevantprocedurespecifications.Theplansmaybelimitedtothoseitemswhichareessentialforassuringthequalityoftheproduct.Examplesoftheseitemsareasfollows:——熱切割設(shè)備的導(dǎo)軌、機(jī)械夾具等的狀態(tài)Conditionofguidesinequipmentforthermalcutting,mechanisedfixturesetc.；——用于焊接設(shè)備操作的電流表、電壓表、流量計(jì)的狀態(tài)；Conditionofammetersandvoltmeters,flowmetersetc.usedfortheoperationoftheweldingequipment;——電纜、軟管、接頭等的狀態(tài)；Conditionofcables,hoses,connectors,etc.;——機(jī)械化焊接設(shè)備中控制系統(tǒng)的狀態(tài)；Conditionofcontrolsysteminmechanisedweldingunit;——測(cè)溫儀器的狀態(tài)；Conditionoftemperature-measurementinstruments;——送絲機(jī)構(gòu)及導(dǎo)管的狀態(tài)；Conditionofwirefeedersandconduits.不得使用有故障的設(shè)備。Defectiveequipmentshallnotbeused.12.焊接及相關(guān)活動(dòng)WeldingandRelatedActivities12.1生產(chǎn)計(jì)劃Productionplanning生產(chǎn)制作前，焊接責(zé)任人應(yīng)組織工藝處、制造部、質(zhì)檢處共同編制生產(chǎn)計(jì)劃，內(nèi)容至少應(yīng)包括：WeldingCoordinatorshallpreparetheproductionplanningtogetherwithTechnicaldept、ManufacturingdeptandQualitydeptbeforetheproduction.Itemstobeconsideredshallincludeatleast:——結(jié)構(gòu)（即單件、組件及最終總裝件）制造順序的規(guī)定；Specificationofthesequencebywhichtheconstructionshallbemanufactured(e.g.assinglepartsorsub-assemblies,andtheorderofsubsequentfinalassembly);——制作結(jié)構(gòu)所要求的每種工藝方法標(biāo)識(shí)；Identificationoftheindividualprocessesrequiredtomanufacturetheconstruction;——實(shí)施每種工藝方法的順序和時(shí)機(jī)；Orderandtiminginwhichtheindividualprocessesaretobeperformed;——相應(yīng)的焊接及相關(guān)工藝規(guī)程的編號(hào)；Referencetotheappropriateprocedurespecificationsforweldingandalliedprocesses;——焊縫的焊接順序，以及應(yīng)采取的避免變形的措施；Sequenceinwhichtheweldsaretobemade,andmethodtobetakentoavoiddistortion.——產(chǎn)品或部件的標(biāo)識(shí)；Identificationbybatches,componentsorparts,asappropriate;——試驗(yàn)及檢驗(yàn)規(guī)程;Specificationforinspectionandtesting;——合格人員的指派；Allocationofqualifiedpersonnel;——生產(chǎn)試驗(yàn)的安排；Arrangementforanyproductiontest.12.2焊接工藝規(guī)程Welding-procedurespecifications工藝處負(fù)責(zé)編制《焊接工藝規(guī)程》，生產(chǎn)車間應(yīng)確保《焊接工藝規(guī)程》在焊接生產(chǎn)中得到正確的使用。質(zhì)檢處負(fù)責(zé)檢查《焊接工藝規(guī)程》的實(shí)施情況。TechnicaldepartmentshallpreparetheWPS,workshopshallensuretheWPShavebeencorrectlycarriedout.QualitydepartmentshallchecktheexecutionoftheWPS.12.3焊接工藝評(píng)定Qualificationoftheweldingprocedures焊接工藝應(yīng)在生產(chǎn)之前進(jìn)行評(píng)定，評(píng)定方法應(yīng)按相關(guān)的產(chǎn)品標(biāo)準(zhǔn)或規(guī)程要求進(jìn)行。Weldingproceduresshallbequalifiedpriortoproduction.Themethodofqualificationshallbeinaccordancewithrelevantproductstandardsorasstatedinthespecification.12.3.1針對(duì)焊接方法111、114、12、13和14的焊接工藝評(píng)定Qualificationofweldingproceduresforprocesses111,114,12,13and14焊接工藝評(píng)定依據(jù)下表取決于執(zhí)行等級(jí)，母材和機(jī)械化程度；Thequalificationoftheweldingproceduredependsontheexecutionclass,theparentmetalandthedegreeofmechanizationinaccordancewithbelowtable.評(píng)定方式MethodofqualificationEXC2EXC3EXC4焊接工藝評(píng)定WeldingproceduretestENISO15614-1XXX工作試樣評(píng)定Pre-productionweldingtestENISO15613XXX標(biāo)準(zhǔn)的工藝StandardweldingprocedureENISO15612Xa——先期經(jīng)驗(yàn)評(píng)定PreviousweldingexperienceENISO15611Xb——已認(rèn)可的焊材TestedweldingconsumablesENISO15610X:允許Permitted；—：不允許Notpermitteda僅用于≤S355材料的手工或半自動(dòng)焊接工藝onlyformaterials≤S355andonlyformanualorpartlymechanizedwelding.b僅用于≤S275材料的手工或半自動(dòng)焊接工藝onlyformaterials≤S275andonlyformanualorpartlymechanizedwelding.若依據(jù)ENISO15613或ENISO15614-1進(jìn)行工藝評(píng)定，應(yīng)符合下列條件；IfENISO15613orENISO15614-1qualificationproceduresareused,thefollowingconditionsapply:若規(guī)定要進(jìn)行沖擊試驗(yàn)，應(yīng)在標(biāo)準(zhǔn)要求該等級(jí)鋼的沖擊性能最低溫度下進(jìn)行。IFimpacttestsarespecified,theyshallbecarriedoutatthelowesttemperaturerequiredforimpacttestingofthematerialqualitiesbeingjoined.對(duì)于EN10025-6的鋼件，一個(gè)微觀金相是必須的，應(yīng)保存焊接金屬、熔合線和HAZ區(qū)域的金相照片。不允許有微觀裂紋。ForsteelsaccordingtoEN10025-6,onespecimenformicro-examinationisnecessary.Photographsofweldmetal,fusionlinezoneandHAZshallberecorded.Microcracksarenotpermitted.3）若在預(yù)涂底漆上進(jìn)行焊接，應(yīng)對(duì)最大（公稱+公差）可接受漆層厚度進(jìn)行檢測(cè)。Ifweldingonshopprimers,testsshallbecarriedoutonthemaximum(nominal+tolerance)acceptedlayerthickness.若評(píng)定于鋼材等級(jí)高于S275的橫向應(yīng)力角焊縫，應(yīng)依照ENISO9018進(jìn)行十字拉伸試驗(yàn)。評(píng)定時(shí)要求a≤0.5t，須檢測(cè)三個(gè)十字拉伸試驗(yàn)。若斷裂于母材，應(yīng)達(dá)到最小抗拉強(qiáng)度。若斷裂于焊縫金屬，應(yīng)確定實(shí)際焊接橫截面抗拉強(qiáng)度。深熔角焊縫中應(yīng)考慮實(shí)際熔合深度。確定的平均抗拉強(qiáng)度應(yīng)為≥0.8Rm（Rm=母材抗拉強(qiáng)度）。IfaqualificationprocedureistoapplytotransversestressedfilletweldsonsteelgradeshigherthanS275,testshallbecompletedbyacruciformtensiletestperformedinaccordancewithENISO9018.Onlyspecimenswitha≤0.5tshallbeevaluated.Threecrosstensilespecimenshallbetested.Ifthefracturehappensintheparentmetal,theminimumnominaltensilestrengthoftheparentmetalshallbereached.Ifthefracturehappensintheweldmetal,thefracturestrengthofthecrosssectionoftheactualweldshallbedetermined.Byprocesseswithdeeppenetrationtheactualrootpenetrationshallbeconsidered.Thedeterminedaveragefracturestrengthshallbe≥0.8Rm(withRm=nominaltensilestrengthoftheusedparentmetal).12.3.2焊接工藝的有效性取決于評(píng)定標(biāo)準(zhǔn)的要求。如有需要，焊接工作試件必須依據(jù)相關(guān)評(píng)定標(biāo)準(zhǔn)執(zhí)行，如ENISO14555。對(duì)于按照ENISO15614-1進(jìn)行評(píng)定，而此焊接方法有中斷使用的，則需要如下的額外試驗(yàn)。Thevalidityofaweldingproceduredependsontherequirementsofthestandardusedforthequalification.Ifspecified,weldingproductiontestshavetobecarriedoutinaccordancewiththerelevantstandardofqualification,e.g.ENISO14555.ThefollowingadditionaltestsarerequiredforaweldingprocedurequalifiedinaccordancewithENISO15614-1whichisundertakenbyaweldingprocessthathasnotbeenused:間斷期為一年至三年的，材料強(qiáng)度高于S355級(jí)別的鋼材需要相應(yīng)的工作試件來(lái)驗(yàn)證。試驗(yàn)和檢測(cè)包含外觀，射線或超聲（角焊縫不需要），磁粉或滲透，宏觀金相和硬度。Foraperiodofbetweenoneandthreeyears,asuitableproductionweldingtestshallbecarriedoutforsteelgradeshigherthanS355.Examinationandtestingshallincludevisualinspection,radiographicorultrasonicinspection(notrequiredforfilletwelds),surfacecrackdetectionbymagneticparticleorpenetranttest,macro-examinationandhardnesstest;間斷期超過(guò)三年的Foraperiodofmorethanthreeyears,對(duì)于S355及以下的鋼材，工作試件中選取宏觀金相進(jìn)行檢測(cè)；amacrospecimentakenfromaproductiontestshallbeinspectedforacceptabilityforsteelgradesuptoandincludingS355,or對(duì)于高于S355級(jí)別的鋼材，重新進(jìn)行工藝試驗(yàn)。newweldingproceduretestsshallbecarriedoutforsteelgradeshigherthanS355asrelevant.12.4作業(yè)指導(dǎo)書(shū)Workinstructions焊接責(zé)任人應(yīng)組織編制《焊接作業(yè)指導(dǎo)書(shū)》指導(dǎo)車間生產(chǎn)。指導(dǎo)書(shū)的編制應(yīng)源于合格的焊接工藝規(guī)程，并且不需另做評(píng)定。<Weldingworkinstructions>shallbepreparedbyWeldingcoordinatorforinstructionpurposes.Theworkinstructionsshallbepreparedfromaqualifiedwelding-procedurespecificationanddonotrequireseparatequalification.13.焊接材料ParentMaterialandWeldingConsumables13.1總則General合相關(guān)標(biāo)準(zhǔn)的要求。Themanagementofweldingconsumablesshallcarryoutaccordingto<Managementprocedureofweldingconsumables>.Thequalitycertificationofmaterialsshallbeprovidedwiththematerialreceived.Thecertificationsshallmeettherelatedstandards.13.2批量試驗(yàn)Batchtesting焊接材料僅在有要求時(shí)才做批量試驗(yàn)。Batchtestingofweldingconsumablesshallberequiredonlyifspecified.13.3貯存及保管Storageandhandling焊接材料的貯存、保管及使用應(yīng)遵循<Managementprocedureofweldingconsumables>.15預(yù)熱及焊后熱處理PreheatingandPost-weldheattreatment15.1預(yù)熱Preheating焊前的預(yù)熱按相應(yīng)的焊接工藝規(guī)程及《焊接作業(yè)指導(dǎo)書(shū)》中的要求執(zhí)行，預(yù)熱溫度測(cè)量依據(jù)標(biāo)準(zhǔn)ISO13916.PreheatingshallbecarriedoutinaccordancewithrelevantWPSand<weldingworkinstructions>,thetemperatureofpreheatingwasmeasuredaccordingtoISO13916.15.2焊后熱處理Post-weldheattreatment當(dāng)產(chǎn)品有焊后熱處理規(guī)定時(shí)，工藝處應(yīng)按規(guī)定要求編制相應(yīng)的《焊后熱處理規(guī)程》。公司無(wú)相關(guān)設(shè)備，此過(guò)程可進(jìn)行外包。實(shí)施過(guò)程中要做熱處理記錄報(bào)告。報(bào)告應(yīng)體現(xiàn)按照規(guī)程執(zhí)行，對(duì)特定產(chǎn)品具有可追溯性。<Thespecificationofpost-weldtreatment>shouldbepreparedbytechnicaldepartment,ifrequired.Ifcompanydoesn’thavetheequipment,thisprocesscanbesuppliedbysub-contract.Arecordoftheheattreatmentshallbemadeduringtheprocess.Therecordshalldemonstratethatthespecificationhasbeenfollowedandshallbetraceabletotheparticularproduct.16檢驗(yàn)及試驗(yàn)Inspectionandtesting檢驗(yàn)及試驗(yàn)的部位、數(shù)量和驗(yàn)收標(biāo)準(zhǔn)應(yīng)依據(jù)ITP（檢驗(yàn)試驗(yàn)計(jì)劃）。Location,frequencyandacceptancecriteriaofsuchinspectionsand\ortestswilldependonITP(InspectionandTestPlan).16.1焊前檢驗(yàn)Inspectionandtestingbeforewelding在施焊之前，應(yīng)作下列檢驗(yàn)：Beforethestartofwelding,thefollowingshallbechecked:——焊工和焊接操作工證書(shū)的適用性、有效性suitabilityandvalidityofwelders’andweldingoperators’qualificationcertificates；——焊接工藝規(guī)程的適用性suitabilityofwelding-procedurespecification；——母材的標(biāo)識(shí)identityofparentmaterial；——焊接材料的標(biāo)識(shí)identityofweldingconsumables；——焊接坡口（如形式及尺寸）jointpreparation(e.g.shapeanddimensions)；——組對(duì)、夾具及定位fit-up,jiggingandtacking；——焊接工藝規(guī)程中的任何特殊要求（如防止變形）anyspecialrequirementsinthewelding-procedurespecification(e.g.preventionofdistortion)；——工作條件（包括環(huán)境）對(duì)焊接的適用性suitabilityofworkingconditionsforwelding,includingenvironment.16.2焊接過(guò)程中的檢驗(yàn)及試驗(yàn)Inspectionandtestingduringwelding在焊接過(guò)程中，應(yīng)在適宜的間隔點(diǎn)或以連續(xù)監(jiān)控的方式做下列檢驗(yàn)：Duringwelding,thefollowingshallbecheckedatsuitableintervalsorbycontinuousmonitoring:——基本的焊接參數(shù)，如：焊接電流、電弧電壓及焊接速度等essentialweldingparameters(e.g.weldingcurrent,arcvoltageandtravelspeed);——預(yù)熱溫度/層間溫度；preheating/interpasstemperature;——焊道及焊層的清理與形狀cleaningandshapeofrunsandlayersofweldmetal；——清根backgouging；——焊接順序weldingsequence；——焊接材料的正確使用及保管correctuseandhandlingofweldingconsumables；——變形的控制controlofdistortion；——中間檢查，如尺寸檢查anyintermediateexamination(e.g.checkingofdimensions)。16.3焊后檢驗(yàn)及試驗(yàn)Inspectionandtestingafterwelding焊后應(yīng)檢驗(yàn)是否達(dá)到驗(yàn)收標(biāo)準(zhǔn)：Afterwelding,thecompliancewithrelevantacceptancecriteriashallbechecked:——外觀檢查byvisualinspection；——無(wú)損檢測(cè)bynon-destructivetesting；——破壞性試驗(yàn)bydestructivetesting；——結(jié)構(gòu)的型式、形狀及尺寸form,shapeanddimensionsoftheconstruction；17不符合項(xiàng)及糾正措施Non-conformanceandcorrectiveactions不合格品的處理按《不合格品控制程序》執(zhí)行。對(duì)于焊接過(guò)程中出現(xiàn)的不合格焊縫，質(zhì)檢處開(kāi)出NCR，焊接工程師為這些不合格焊縫制定《焊縫返修規(guī)程》，由車間按《焊縫返修規(guī)程》執(zhí)行返修。返修后的焊縫應(yīng)重新檢驗(yàn)并需達(dá)到原始焊縫要求。對(duì)于嚴(yán)重不符合項(xiàng)，應(yīng)采取糾正措施，避免不符合項(xiàng)的再次發(fā)生，并填寫《糾正\預(yù)防措施表》。Controlofnon-conformanceproductsshallbecarryoutaccordingto<controlprocedureofnon-conformingproduct>.Whennon-conformantweldsisfound,NCRwillbereleasedbyQCdepartment.Weldingengineerwillpreparethe《ProcedureofWeldingRepair》forthesenon-complianceweldseams.Theworkshopshallrepairitaccordingtothisprocedure.Correctedweldsshallbecheckedandshallmeettherequirementsoftheoriginalwelds.Forseriousnonconformity,correctiveactionshouldbetakentoavoidnonconformitiesoccuragain,andfillinthetableofthecorrect\preventivemeasures.18.測(cè)量、試驗(yàn)及檢驗(yàn)設(shè)備的校準(zhǔn)Calibrationandvalidationofmeasuring,inspectionandtestingequipment所有與焊接有關(guān)的測(cè)量、檢驗(yàn)和試驗(yàn)裝置均需定期校準(zhǔn)，。All