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主講人:趙慧、楊國星TianjinLightIndustryVocationalTechnicalCollege
DrawingaGearPartIIntroductiontotheClassPARTIIntroductiontotheClassGearsarewidelyusedtransmissioncomponentsinmachinery;bymeansofgeardrives,onecantransmitmotionandtorque,andalterboththespeedanddirectionofmotion.PartIIBasicKnowledgeofGearsPARTIIOverviewTheteethofagearareraisedpartsonthegearthatfitintothecorrespondingspacesbetweenthematchinggear'steeth.Theirshapeensuresthatonegeardrivesthemotionofanothergear.Theteethofapairofgearsalternatelyengagewitheachother,allowingforaspecific,regularrelativemotionandshape,whichisknownasmeshing.ClassificationofGearsUsedfortransmissionbetweentwoparallelshaftsUsedfortransmissionbetweentwointersectingshaftsUsedfortransmissionbetweentwonon-parallelshaftsCylindricalGearBevelGearWormandWormGearClassificationofGears
Cylindricalgearsaregenerallyclassifiedbasedonthedirectionoftheirteeth,whichincludestraightteeth,helicalteeth,andherringboneteeth.HerringboneTooth
CylindricalGearHelicalTooth
CylindricalGearStraightToothCylindricalGearStraightToothCylindricalGearStructureoftheGearTeethoftheGearHubSpokesWheelRimKeywayShaftHoleStraightToothCylindricalGearBasicTerminologyandSymbolsofStraightToothCylindricalGearsTipCircle(Diameterda)ThecirclethatpassesthroughthetopofeachtoothofthegeariscalledtheTipcircle.Itsdiameterisrepresentedbyda.RootCircle(Diameterdf)Thecirclethatpassesthroughtherootofeachtoothofthegeariscalledtherootcircle.Itsdiameterisrepresentedbydf.PitchCircle(Diameterd)Whenmachiningthegear,thecircleusedtodefinethegeartoothpitchiscalledthepitchcircle.Itsdiameterisrepresentedbyd.Atthepitchcircle,thewidthofthetoothslotisequaltothetooththickness.StraightToothCylindricalGearBasicTerminologyandSymbolsofStraightToothCylindricalGearsAddendumHeight(ha)Theradialdistancebetweenthepitchcircleandtheaddendumcircleiscalledtheaddendumheight,representedbyha.DedendumHeight(hf)Theradialdistancebetweenthepitchcircleandtherootcircleiscalledthededendumheight,representedbyHf.TotalToothHeight(h)Theradialdistancebetweentheaddendumcircleandtherootcircleiscalledthetotaltoothheight,representedbyh.Itiscalculatedas:h=ha+hfStraightToothCylindricalGearBasicTerminologyandSymbolsofStraightToothCylindricalGearsPitch(p)Thearclengthbetweentwocorrespondingpointsonadjacentteethalongthepitchcircleiscalledthepitch.Itisrepresentedbyp.Thepitchiscalculatedas:p=
Tooth
Thickness(s)+Tooth
Width(e)Modulus(m)Themodulusisoneoftheimportantparametersofgears.Ifthenumberofteethonthegearisdenotedasz,thenthemodulusisdefinedas:z,thenthemodulusisdefinedas:
d=mzWheredisthepitchcirclediameter.StraightToothCylindricalGearModulusStandardModulusforCylindricalGears(GB/T1357-2008
)FirstSeries1,1.25,1.5,2,2.5,3,4,5,6,8,10,12,16,20,25,32,40,50SecondSeries1.125,1.375,1.75,2.25,2.75,3.5,4.5,5.5,(6.5),7,9,11,14,18,22,28,35,45StraightToothCylindricalGearCalculationofVariousGearPartDimensionsPartIIIDrawingMethodsforStraight-ToothCylindricalGearsPARTIIISpecifiedDrawingMethodforaSingleGearGearBody:
Drawthebodyportionintrueprojection.GearTeeth:
Calculatethefollowingdiameters:d、da、df,Thendrawthetoothportionasfollows:Tipcircleandtipline:usethicksolidlines.Pitchcircleandpitchline:usechainlines(dash-dotlines).Rootcircleandrootline:usethinsolidlines;thesemaybeomittedifclaritypermits.PitchLineTipLineRootLineTipCirclePitchCircleUseasectionalviewforthefrontviewWhenthecuttingplanepassesthroughthegear’saxis,thegearteetharedrawnwithoutsectioning.Drawthetipcircleandtiplinewiththicksolidlines.Drawthepitchcircleandpitchlinewithchainlines(dash-dot).Drawtherootlinewiththicksolidlines;therootcirclemaybeomitted.
SpecifiedDrawingMethodforaSingleGearInthemeshingarea:
Intheviewperpendiculartothecylindricalgearaxis(representingacircleview),thetipcirclesofthetwomeshinggearsaredrawnwiththicksolidlines,withthetwocirclestangenttoeachother.Thetipcirclesinthemeshingareacanalsobeomitted,aslongasthetwocirclesremaintangent.Intheviewparalleltothecylindricalgearaxis:
Ifnotsectioned,thetiplineisomitted,andthepitchlineisdrawnwithathicksolidline.Inthenon-meshingarea:Drawthegearasasinglegear,followingtheprescribeddrawingmethodforindividualgears.RegulatedDrawingMethodforGearMeshingWhenthecuttingplanepassesthroughtheaxesoftwomeshinggears,inthemeshingarea,thepitchcircles(forstandardgears,thedividingline)ofthetwogearscoincideandaredrawnasadashedline.Therootlinesofbothgearsaredrawnasthicksolidlines,whilethetiplineofonegearisdrawnasathicksolidline,andthetiplineoftheothergearisdrawnasadashedlineoromittedaltogether.DrawingMethodattheMeshPoint0.25mTheclearancebetweenthetipandtherootis0.25m(wheremisthemodule).RegulatedDrawingMethodforGearMeshingSummaryofthislectureBasi
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