流程表D-固態(tài)焊接流程Item#項目編號問題編號Tolerancesonaxialalignment軸對齊公差Fayingsurfacearea接合面區(qū)域FayingsurfacecleanlineSpindaltorque-tonotdamageequipment軸扭矩-不損壞Flywheels;totalmomentofinertia飛輪：總慣性力矩Spindleclamppressure軸鉗壓力Fixtureclamppressure夾鉗壓力Partstickout零件外伸長度需要的話-Projectiononfayingsur-Preheatforce預(yù)熱力熱摩擦變形量-預(yù)熱期間尺寸損失量WeldHeat(Secondfric-Frictionweldforce摩擦焊力-Frictionspeedatwhichforgingbegins鍛造開始時的摩擦速度ForgingStage鍛造階段-Forgingspeed鍛造速度-Forgeforce鍛造力-Forgetime鍛造時間形量-Forgedelay鍛造延遲-Upsetdistance接頭距離-Upsetremoval/managem-Upsetholdtime接頭保持時間-Upsetrate對焊速率-Frictionupsetdistanceandtime摩擦焊接頭距離和時間或停止時間維度和公差Brakeforce制動力Brakedelaypriortou熱處理(根據(jù)連接材料類型考慮是否需要)保護氣(如需要)√程過程中尺寸損失的總變形量Primarycontrol(positionorforce)主要控制(位置或力)的焊縫校準(zhǔn)工具Tool工具-Includedangleforpin包括管腳夾角-Includedangleforshoulder包括肩夾角PlungePractice螺柱送進方法-Speedofplunge螺柱送進速度-Spindalspeedduringplunge螺柱送進過程中的軸轉(zhuǎn)速-Preheatdwelltimeafterplunge螺柱送進后的預(yù)熱停留時間-Plungeforce螺柱送進力-Weldforce焊接力-Tooltiltangle工具傾斜角-Weldspindalspeed焊角度旋轉(zhuǎn)-Spindalspeedattoolextraction工具萃取時的軸速度-Dwellatendoftravel運Electrodedesign-eliminatedieburns電極設(shè)計-消除焊接缺陷Electrode/DiecleanlinesElectrode/Dieclampingpressure電極/模具夾緊壓力Partcleanlinessandscaleremoval零件清潔和除垢Partalignment零件校準(zhǔn)Jointgeometrypreporation接頭形狀制備長度或伸出電極的部分Preheat預(yù)熱-Preheatforce預(yù)熱力-Tapselection絲錐選擇-Percentheat熱量百分比-Offtimeduringinitiald-Initialdieopening初步開模-Initialflashingrate初步閃光頻率拋物線)-Voltage電壓-Initialflashingdistanceortime初步閃光距離或時間-Percentheat熱的百分比-Tapselection絲錐選擇-Flashingrate閃光頻率拋物線)-Voltage電壓-Flashingdistanceortime閃光距離或時間-Percentheat熱的百分比-Tapselection絲錐選擇-Percentheat熱的百分比-Tapselectionvoltage絲錐選擇電壓-Offtimebeforestagechange階段改變前的停止時間eters)焊接階段2(可以是具有不同參數(shù)的多個階段)-Percentheat熱的百分比-Tapselectionvoltage絲錐選擇電壓-Force力-Forgerate鍛造速率-Forgeforce鍛造力-Forgedistance/totalupset鍛造距離/總接頭-Upsettime頂鍛時間-Upsetcurrent頂鍛電流-Flashingvoltagecutoff閃光電壓保護閾值-Flashingremoval/managemPostweldheattreatmentifneeded焊接后熱處理(如需要)-Heattreatmentclampingdistance熱處理夾緊距離-Quenchtime淬火時間-Tapselection絲錐選擇-Precentheat熱的百分比-Tempertime回火時間計頻率(40/30/20kHz)Welding-Time焊接-時間Welding-Amplitude焊接-幅度Welding-Force焊接-力(壓實)EnergywithheightcompensatiWeldHeadCooling焊頭冷卻擴AP/Dilcle溫nne溫度攻模具籍潔TAP/Dieclampingpressure絲攻/模具夾緊壓力Partcleanlinessandscaleremoval零件清潔和除垢如果需要達到熱平衡。例如薄零件與厚零件或各種硬度零件之間的熱平衡。以下列出的所以下列出的所攪拌摩擦焊