1、焊接結構,1.超聲焊接結構,焊接筋的角度,120 ,90 ,60 ,45 ,超聲焊接結構,基本型,W,W 64,W 4,W 8,Basic Energy Director,超聲焊接結構,階梯型,Step Joint,超聲焊接結構,階梯型,Before After,Chisel energy director 45 0.015 to 0.019” tall (0.4 to 0.5mm),0.060” ( 1.50 mm),0.010” to 0.025” (0.25 to 0.64mm),Chisel Edge,超聲焊接結構,階梯型,Step Joint,超聲焊接結構,階梯型,0.40,0.17

2、,0.03,0.20,( 0.30 ),Step Joint,超聲焊接結構,階梯型,0.130.29 75 m 0.300.44115 m 0.45以上150 m,焊接筋高,火花紋凹,火花紋,Energy Director with Opposing Textured Surface,超聲焊接結構,階梯型,齒型,齒型高度約焊 接筋的60%,Continuous Criss-CrossEnergy Director,超聲焊接結構,榫槽型,3.0,1.5,0.6,2.0,0.7,( 0.7 ),角度 3 5 ,Tongue & Groove,超聲焊接結構,剪切型,Shear Joint,超聲焊接結

3、構,剪切型,Shear Joint,超聲焊接結構,剪切型,0.1,0.5,0.25,0.1,0.25,0.5,Shear Joint,超聲鉚接結構,基本型,Before After,D = Stud diameter,2 D,0.5 D,1.6 D,Standard Profile,D,D/2 RAD,D,D2,超聲鉚接結構,低矮型,Before After,D = Stud diameter,Horn,0.6 D,1.5 D,0.25 D,Low Profile Stake,D,0.75D,D/2,D2,超聲鉚接結構,半圓型鉚接,Before After,D = Stud diameter,

4、2.1 D,0.5 D,D,D1-5,2 D,0.5 D,Dome Stake,超聲鉚接結構,中空型鉚接,Before After,D = Stud diameter,1.5 D,0.25 D,Hollow Stake,D2,D1,D2=D1/2,超聲鉚接結構,高壓型鉚接,Before After,High Pressure Stake,2D,D,0.3-0.5D,D0.5,90,Knurled Stake,High Pressure Stake,超聲鉚接結構,點焊,T,1.5T,1.5T,3T,Spot Welding,超聲嵌插結構,嵌插,D,D+0.030,D+0.015,D-0.045,

5、D=1/4以下1000W D=1/2以下2000W,塑件,金屬螺釘,(D1),(D2),Insertion,超聲嵌插尺寸,D2,D1,超聲嵌插尺寸,D1,D2,4,。,超聲澆口切除結構,Gate Area,Tangent Melt Zone Localized,Smooth Gate Area,0.080 inch(2.03 mm),0.080 inch(2.03 mm),0.080 inch(2.03 mm),合理設計,澆口尺寸,不合理設計,Gate Sizes,Gate Design,2.振動焊接結構,振動焊接結構,常用于密封罐焊接,振動焊接結構,焊接寬2mm深1mm,振動焊接結構,產(chǎn)品內(nèi)

6、側無溢料,振動焊接結構,無凸沿，兩側無溢料 且運動方向與振動方向 相同,振動焊接結構,常用于閥蓋的焊接 兩側無溢料,振動焊接結構,避免兩側溢料,振動焊接結構,位移較小，但強度 要求較高,振動焊接結構,典型應用 位置狹窄，容器較大 （洗衣機，洗碗機等）,振動焊接結構,用于透明材料 溢料少，外觀 優(yōu)良,振動焊接結構,外側無溢料,振動焊接結構,mm壁厚mm凸 沿,焊接.mm寬 .mm高,振動焊接結構,較小的厚度 包括凸沿的結構,振動焊接結構,典型應用 用于較薄容器 蓋子的焊接,振動焊接結構,典型應用 用于較薄且有 壓力容器蓋子 的焊接,振動焊接結構,無凸沿產(chǎn)品的 焊接，常用于 ABS,振動焊接結構,用于高壓力產(chǎn)品 （如儲液容器）,振動焊接結構,典型應用 有凸沿，高壓力 容器焊接,振動焊接結構,典型設計 避免在