1、1,為你而轉(zhuǎn),Runs for you!,2,小瓶三合一機(jī) Rinsing, Filling & Capping Monobloc for small bottles -技術(shù)簡(jiǎn)介 -Technical Introduction,3,三合一灌裝技術(shù) *灌裝形式,常溫灌裝Water filling 純凈水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, steamed water, etc. 熱灌裝Hot filling 茶、果汁、運(yùn)動(dòng)飲料、功能飲料等tea, juice, sports drink, function drink, etc. 含汽灌裝CSD fil

2、ling 可樂(lè)、雪碧、汽水等cola, sprite, soda, etc.,4,三合一灌裝機(jī)的產(chǎn)量,PET瓶常溫灌裝三合一機(jī)，從每小時(shí)6000瓶到目前最高的40000瓶 PET bottle Water filling 3 in 1 monobloc from 6000bph to 40000bph,5,PET瓶熱灌裝三合一機(jī)，從每小時(shí)4500瓶到目前最高的30000瓶 PET bottle hot filling monobloc from 4500bph to 30000bph,6,PET瓶含汽灌裝三合一機(jī)，有每小時(shí)14000瓶、27000瓶及36000瓶 PET bottle CSD

3、filling monobloc from 18000bph to 36000bph,7,以DQS18A為例； DQS18A(sample) 洗瓶機(jī) Rinser 灌裝機(jī) Filler 旋蓋機(jī) Capper 星輪傳動(dòng) Starwheel Drive,洗瓶機(jī)Rinser,灌裝機(jī) Filler,旋蓋機(jī) Capper,星輪傳動(dòng) Starwheel Drive,小瓶灌裝機(jī)示意,8,傳 動(dòng) 方 式 Drive Ways,齒輪傳動(dòng) Gear Drive 18000/H以下 Below 18000/H 聯(lián)軸節(jié)傳動(dòng) Coupling Drive 36000/H以下 Below 36000/H 同步驅(qū)動(dòng) Syn

4、chro Drive 36000/H以上 Above 36000/H,電動(dòng)機(jī)Motor,大齒輪軸承 Bearing,減速器 Gearbox,聯(lián)軸節(jié)Coupling,齒輪 Gear,9,灌裝方式 重力灌裝 純凈水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, steamed water, etc. 微負(fù)壓灌裝 -茶、果汁、運(yùn)動(dòng)飲料、功能飲料等tea, juice, sports drink, function drink, etc. 等壓灌裝 可樂(lè)、雪碧、汽水等cola, sprite, soda, etc. 定量灌裝 水、果汁、洗發(fā)水，洗手液，食用油等.,10

5、,回流及排氣管Recirculation and vent tube,排氣管Vent tube,灌裝時(shí)有回流,灌裝時(shí)無(wú)回流,灌裝閥,第二代灌裝閥,第一代灌裝閥,灌裝產(chǎn)量=灌裝速度x有效頭數(shù)x3600/容量,11,回流及排氣管Recirculation and vent tube,排氣管Vent tube,灌裝時(shí)有回流,灌裝時(shí)無(wú)回流,灌裝閥,第三代灌裝閥,12,灌裝閥Filling valve QB/D32960A,產(chǎn)品進(jìn)入Product infeed,重力或微負(fù)壓灌裝,回氣,灌裝滿(mǎn)瓶后，產(chǎn)品開(kāi)始回流After filling, product recycle,回流recycle,第二代灌裝閥,

6、多孔板，使產(chǎn)品穩(wěn)定流動(dòng)Multi hole plate to stable product flow,分流環(huán)，使產(chǎn)品散開(kāi)，沿瓶壁下流，減少泡沫Spray to flow product along the wall avoiding foaming.,13,灌裝滿(mǎn)瓶后，產(chǎn)品開(kāi)始回流After filling, product recycle,果粒灌裝閥pulp Filling valve QB/D31050,回流recycle,產(chǎn)品進(jìn)入Product infeed,重力或微負(fù)壓灌裝,第三代灌裝閥,回氣,14,球形罐物流工藝過(guò)程 Material Flowing Process (Ball Ta

7、nk),15,球形罐CIP過(guò)程 CIP Process (Ball Tank),16,重力灌裝Gravity filling,灌裝閥Filling Valve QB/D32930,產(chǎn)品進(jìn)入Product infeed.,第二代灌裝閥,回氣,多孔板，使產(chǎn)品穩(wěn)定流動(dòng)Multi hole plate to stable product flow,瓶?jī)?nèi)空氣由排氣管排出，當(dāng)產(chǎn)品進(jìn)入排氣管并與平衡缸達(dá)到液位平衡時(shí)，灌裝結(jié)束Air in bottle discharge through vent tube. When pressure of product in vent tube and in filli

8、ng bowl reaches balance, filling stops with no return.,回氣,17,球形罐 Ball Tank - 通常用于熱灌裝及常溫灌裝 - Generally, for hot & ambient filling 環(huán)形平衡罐 Ring Tank - 通常用于熱灌裝、常溫灌裝及含汽灌裝 -Generally, for hot, ambient & CSD filling,平衡罐 Balance Tank,18,輸送方式Transfer system,空瓶進(jìn) Empty bottle infeed,滿(mǎn)瓶出 Full bottle discharge,PE

9、T瓶進(jìn)入三合一機(jī)后，在洗瓶、灌裝、旋蓋之間的傳遞，有三種方式：PET bottle is passed from rinser to filler and then to capper under 2 methods: 托瓶底運(yùn)行 掛瓶頸運(yùn)行Neck support 夾瓶口運(yùn)行Neck grip,19,輸送方式Transfer system,掛瓶頸運(yùn)行Neck support -成熟的技術(shù)Mature technolog -運(yùn)行穩(wěn)定Steady running -不同瓶口需更換上部卡脖板Change neck plate l according to different necks -相同瓶口

10、的不同瓶型及容量切換，只需更換下部星輪及護(hù)瓶擋板及相應(yīng)高度的調(diào)節(jié)。 Only need to change down star wheel、plate and adjust height for different bottle type with the same neck,20,洗瓶夾方式,傳統(tǒng)的洗瓶夾 利用凸輪使?jié)L輪向前或向后動(dòng)作，從而帶動(dòng)夾子張開(kāi)或閉合。,21,適用于40頭及以下的洗瓶機(jī),適用于50頭及以上的洗瓶機(jī),22,洗瓶Rinser,23,風(fēng)道進(jìn)瓶,卡瓶板分瓶,夾瓶口洗瓶,24,旋 蓋 機(jī) Capper,旋蓋頭 Capping Head,旋蓋星輪 Capping Starwhee

11、l,齒輪 Gear,立柱 Post,頂板 Cover,凸輪 Cam,25,扭矩調(diào)整通過(guò)調(diào)節(jié)兩片磁體間的間隙，精確控制旋蓋扭矩,彈簧,第二代旋蓋頭,第三代旋蓋頭,4根導(dǎo)向銷(xiāo)具有良好的導(dǎo)向性,旋蓋頭結(jié)構(gòu)Capper head structure,26,磁體為易損元件 Magnet is unendurable 新結(jié)構(gòu)磁性強(qiáng)度加大， 兩片磁體為非接觸式的， 并處于密封狀態(tài)，故不易損傷及磨損 New design has stronger magnetic, 2 magnets dont touch and in a sealing situation.,剖面圖cutaway view,磁鐵 Magnet,旋 蓋 頭 Capping Head,27,主體結(jié)構(gòu)Machine config