I摘要隨著機(jī)械工藝技術(shù)的不斷創(chuàng)新，機(jī)械裝備更是日新月異，各類運(yùn)輸機(jī)械和軋機(jī)上的滑動(dòng)導(dǎo)軌裝置逐漸被滾動(dòng)導(dǎo)軌導(dǎo)輥所代替。導(dǎo)輥的工作條件十分惡劣，易受到輸送物件的強(qiáng)沖擊；工作時(shí)與接觸物件產(chǎn)生的摩擦磨損與疲勞磨損；以及冷熱刺激等，這些都會(huì)使導(dǎo)輥的表面發(fā)生銹蝕現(xiàn)象。長(zhǎng)時(shí)間的銹蝕會(huì)影響導(dǎo)輥的表面強(qiáng)度，如不及時(shí)清理，會(huì)影響設(shè)備的正常工作。導(dǎo)輥除銹機(jī)可以對(duì)導(dǎo)輥表面的銹跡進(jìn)行及時(shí)徹底的清理，從而保證輸送機(jī)械工作的正常進(jìn)行。除銹機(jī)的種類很多，其中使用范圍最廣的是拋丸機(jī)和酸洗機(jī)。前者機(jī)身大，結(jié)構(gòu)復(fù)雜適用于大件型材。后者使用經(jīng)濟(jì)方便，但除銹劑為酸基物質(zhì)，難以清除油脂和污垢，廢液處理難，除銹效果差。本設(shè)計(jì)的主要內(nèi)容是設(shè)計(jì)一臺(tái)結(jié)構(gòu)合理，功能完整且精度滿足要求的導(dǎo)輥除銹機(jī)。該除銹機(jī)可以對(duì)不同長(zhǎng)度和直徑的導(dǎo)輥完成表面除銹。除銹機(jī)床主要部件如床身，主軸箱等參照外圓磨床，主要除銹原理是使用電機(jī)帶動(dòng)鋼絲刷對(duì)導(dǎo)輥表面進(jìn)行打磨，來(lái)去除松動(dòng)或翹起的氧化皮、鐵銹、焊渣等。關(guān)鍵詞：導(dǎo)輥；除銹機(jī)床IIAbstractWiththemachineryandtechnologyinnovation,mechanicalequipmentischangerapidly,alltypesoftransportmachineryandmillonaslideraildevicehasbeenreplacedbytherollingguide-Guideroller.Guiderollverypoorworkingconditions,subjecttothestrongimpactoftransportingobjects；objectwhenworkingwithcontactfrictionandwearandfatiguewear；hotandcoldstimulation.Willmaketherollersurfacerustingphenomenon.Longtimecorrosioncanaffecttheguiderollersurfacestrength,ifnotclearintime,willaffectthenormaloperationofequipment,derustingmachineguiderollerofrollersurfacerustaretimelyandthoroughcleaning,soastoensurethenormalworkingofconveyingmachinery.Rustcleaningmachineofmanykinds,themostwidelyusedistheshotblastingmachineandpicklingmachine.Thefuselage,complexstructuresuitableforlargesection.Thelatteruseseconomicconvenience,butrustremoverforacid-basematerial,itisdifficulttoremovegreaseanddirt,wastewatertreatment,cleaningeffectispoor.Themaincontentsofthisdesignistodesignareasonablestructure,completefunctionandaccuracycanmeettherequirementsoftheguiderollerdescalingmachine.Therustremovingmachinecanbeofdifferentlengthsanddiametersoftheguiderollersurfacederusting.Derustingmachinetoolsmaincomponentssuchasbed,spindleboxofhorizontallathemainreference,usingtoolssuchaswirebrushonthesurfaceoftheguiderollergrinding,canberemovedbylooseningortiltoftheoxidescale,rust,weldingslag.Keywords:Guideroller；derustingmachineIII目錄摘要.IAbstract.II目錄.IIICONTENTS.V第1章緒論.-1-1.1課題目的及意義.-1-1.2國(guó)內(nèi)外鋼管除銹技術(shù)發(fā)展概況.-2-1.2.1目前國(guó)內(nèi)外除銹技術(shù)分析.-2-1.2.2國(guó)內(nèi)外現(xiàn)有的除銹設(shè)備.-6-1.2.3國(guó)外除銹設(shè)備的新發(fā)展.-7-1.3本課題的任務(wù)及技術(shù)要求.-10-1.3.1課題任務(wù).-10-1.3.2主要技術(shù)要求.-10-第2章導(dǎo)輥除銹機(jī)床原理及方案設(shè)計(jì).-11-2.1導(dǎo)輥除銹機(jī)床的原理.-11-2.2導(dǎo)輥除銹機(jī)床的方案設(shè)計(jì).-11-2.2.1導(dǎo)輥除銹機(jī)床的結(jié)構(gòu)設(shè)計(jì)方案.-12-2.2.2機(jī)床主要部件及其運(yùn)動(dòng)方式的選定.-12-2.3本章小結(jié).-14-第3章結(jié)構(gòu)設(shè)計(jì).-15-3.1主軸箱結(jié)構(gòu)設(shè)計(jì).-15-3.2刀架結(jié)構(gòu).-17-3.3尾座結(jié)構(gòu)設(shè)計(jì).-18-3.4溜板箱結(jié)構(gòu)設(shè)計(jì).-18-3.5床身結(jié)構(gòu)設(shè)計(jì).-19-3.6本章小結(jié).-20-第4章設(shè)計(jì)校核.-21-4.1主軸V帶設(shè)計(jì).-21-4.2鋼絲刷的計(jì)算.-23-4.3蝸輪、蝸桿的設(shè)計(jì).-25-IV4.4主軸的設(shè)計(jì)與校核.-28-4.5軸承的設(shè)計(jì)計(jì)算.-33-4.6滾珠絲杠副選擇與校核.-34-4.6.1滾珠絲杠副簡(jiǎn)介.-34-4.6.2滾珠絲杠副的選擇及校核.-35-4.7本章小結(jié).-38-結(jié)論.-39-致謝.-40-參考文獻(xiàn).-41-VCONTENTSAbstract.IChapter1Introduction.11.1subjectofthepurposeandsignificance.11.2domesticandforeignsteelpiperustTechniqueDevelopment21.2.1athomeandabroadRustTechnology.21.2.2athomeandabroadblastingequipment.61.2.3blastingequipmentabroad.71.3topics,tasksandtechnicalrequirements101.3.1Thecurriculumtask.101.3.2Themaintechnicalrequirements.10Chapter2Rustremovalmachineprincipleanddesignoftheguideroller.112.1Theprincipleoftheguiderollerrustmachine112.2Designoftheguiderollerrustmachine.112.2.1Guiderollerruststructureofthemachinedesign.122.2.2Machinetoolpartsandtheirmovementpatternselected.122.3Summary14Chapter3StructuralDesign153.1spindleboxdesign.153.2Theturretstructure173.3Tailstockstructuraldesign183.4apron,structuraldesign.183.5bodystructuredesign193.