法國標致406發(fā)動機（ew10j4）資料_第1頁
法國標致406發(fā)動機（ew10j4）資料_第2頁
法國標致406發(fā)動機（ew10j4）資料_第3頁
法國標致406發(fā)動機（ew10j4）資料_第4頁
法國標致406發(fā)動機（ew10j4）資料_第5頁
已閱讀5頁，還剩22頁未讀， 繼續(xù)免費閱讀

下載本文檔

版權說明：本文檔由用戶提供并上傳，收益歸屬內容提供方，若內容存在侵權，請進行舉報或認領

文檔簡介

B1BBM7K1406D9EW10J4ENGINEENGINEINTRODUCTION1DESCRIPTIONNEWENGINEEW10J4ENGINEEWENGINESAREPROGRESSIVELYREPLACINGXUENGINESSPECIALFEATURES4CYLINDERSINLINE16VALVES2OVERHEADCAMSHAFTSDRIVENBYTOOTHEDTIMINGBELTMULTIPOINTINJECTIONSYSTEMENGINEWITHREDUCEDFUELCONSUMPTIONRAISEDOUTPUTNOTETHEENGINEISPREPAREDFORFUTUREEMISSIONCONTROLSTANDARDSTHEENGINEOUTPUTISIMPROVEDDUETOTHEFOLLOWINGFACTORSREDUCTIONOFMECHANICALLOSSESREDUCTIONOFWEIGHTOPTIMISATIONOFINDUCTIONANDEXHAUSTDUCTSCONTROLLEDEXHAUSTGASRECIRCULATIONVALVEREDUCTIONINFUELCONSUMPTION11POWERTRAININSTALLATIONTHENEWCRASHPROTECTIONSTANDARDSIMPOSEACORRECTIONTOTHEINCLINATIONOFTHEPOWERTRAININTHEFRONTSECTIONFORNEWVEHICLESHOMOLOGATEDFROM199812DATAENGINETYPEPLATEALEGISLATIONTYPEBUNITREFERENCECBUILDORDERNUMBER2DATAENGINETYPEEW10J4LEGISLATIONTYPERFRUNITREFERENCEVEHICLESPECIFICNUMBEROFCYLINDERS4BOREXSTROKEMM85X88CAPACITYCM31997COMPRESSIONRATIO10,8MAXIMUMPOWEREC99KWMAXIMUMPOWERHPDIN138ENGINESPEEDATMAXPOWERRPM6000RPMMAXIMUMTORQUEEC19DANMENGINESPEEDATMAXIMUMTORQUERPM4100RPMINJECTIONSYSTEMMULTIPOINTMAKEMAGNETIMARELLITYPEMMDCM48P3CYLINDERBLOCKASSEMBLY1CYLINDERBLOCK2CRANKSHAFTBEARINGCAPCASING3SUMP4OILPUMP5CASTIRONCYLINDERLINERSTHELIGHTALLOYCYLINDERBLOCKHASCASTIRONLINERSFITTEDONASSEMBLYFOUNDRYTHELINERSAREOFTHEDRYTYPELIGHTALLOYCRANKCASEINCORPORATING5CASTIRONMAINBEARINGCAPSSPECIALFEATURESBORE85MMNUMBEROFMAINBEARINGS5THECOOLANTDRAINPLUGISINTHEREARFACETHESUMPISNEW,WITHSTIFFENINGRIBSTOIMPROVETHERIGIDITYOFTHECONNECTIONTOTHEGEARBOXNOTENO1CYLINDERFLYWHEELENDTHESEALINGBETWEENTHEFOLLOWINGCOMPONENTSISENSUREDBYSEALINGCOMPOUNDCYLINDERBLOCKBEARINGCAPCOVERSUMP4CRANKSHAFTANDCONNECTINGRODS6CRANKSHAFT7COMPRESSIONRING8LOWERSEALINGRING9SCRAPERRING10PISTON11GUDGEONPIN12CONNECTINGROD13BIGENDBEARINGSHELL14CRANKSHAFTENDFLOATWASHERS15TOPHALFSHELLS16LOWERHALFSHELLDLUBRICATIONHOLE41CRANKSHAFTNEWCRANKSHAFTMATERIALCASTIRONLIGHTERCOUNTERWEIGHTSNUMBEROFMAINBEARINGS5NUMBEROFCOUNTERWEIGHTS8CRANKSHAFTSEALEDBYALIPSEALCRANKSHAFTENDFLOATTHEENDFLOATSHOULDBE0,06TO0,15MMTHEENDFLOATISDETERMINEDBY2HALFWASHERSONMAINBEARINGNO22CYLINDERBLOCKSIDE42CRANKSHAFTHALFSHELLS6CRANKSHAFT1CYLINDERBLOCKEMARKINGOFCATEGORYOFMAINBEARINGSTOCRANKSHAFTPAINTBARCODEUSEDINPLANTMARKINGOFDIAMETERCATEGORYMAINBEARING1TOMAINBEARING5FMARKINGOFCATEGORYOFMAINBEARINGSTOCYLINDERBLOCKCOLDSTAMPEDINSCRIPTIONMARKINGOFDIAMETERCATEGORYMAINBEARING1TOMAINBEARING5FACTORYMARKINGSTHECRANKSHAFTBEARINGSCYLINDERBLOCKMAINBEARINGCAPSANDTHECRANKSHAFTJOURNALSAREMATCHEDBYREFERENCESONTHECYLINDERBLOCKANDTHECRANKSHAFTMATCHINGISBYMEANSOF4CLASSESOFSMOOTHHALFSHELLSSELECTIONOFTHEAPPROPRIATEHALFSHELLISBYMEANSOFAMATCHINGTABLESEECORRESPONDINGOPERATIONWITHTHEMARKINGSEANDFSMOOTHHALFSHELLSONTHEMAINBEARINGCAPSIDEGROOVEDHALFSHELLSCYLINDERBLOCKSIDENOTETHEREISONLYONECATEGORYOFUPPERHALFSHELL43CONNECTINGRODSCONNECTINGRODSMATERIALFORGEDSTEELDISTANCEBETWEENCENTRES139MMTHEBIGENDHALFSHELLSARESMOOTHTHEHALFSHELLSHAVEALOCATINGLUGNUMBEROFWEIGHTCATEGORIES4THEGUDGEONPINSAREFITTEDTIGHTINTHECONNECTINGRODS,ANDFREEINTHEPISTONSTHEHALFSHELLSAREIDENTIFIEDBYADABOFPAINTONTHEEDGETHECONNECTINGRODSAREDRILLEDTOLUBRICATETHEBASEOFTHELINERNOTETHEBIGENDHALFSHELLSTOPANDBOTTOMAREDRILLED44CONNECTINGRODHALFSHELLS6CRANKSHAFT12CONNECTINGRODGCRANKSHAFTMARKINGABCDBARCODEUSEDINPLANTDIAMETERCATEGORYMARKINGCRANKPIN1TOCRANKPIN5HMARKINGONTHECONNECTINGRODCOLDSTAMPEDINSCRIPTIONWEIGHTCATEGORYMARKINGXXDIAMETERCATEGORYMARKINGAFACTORYMARKINGSXTHEBIGENDSANDCRANKPINSAREMATCHEDBYREFERENCESMATCHINGISBYUSING3CATEGORIESOFLOWERHALFSHELLSNOTETHEREISONLYONECATEGORYOFUPPERHALFSHELLTHEHALFSHELLSAREIDENTIFIEDBYADABOFPAINTONTHEEDGESELECTIONOFTHEAPPROPRIATEHALFSHELLISBYMEANSOFAMATCHINGTABLESEECORRESPONDINGOPERATIONWITHTHEMARKINGSGANDH45PISTONSMATERIALLIGHTALLOYTHEREISONLYONEPISTONDIAMETERCATEGORYPRODUCTIONSIZETHEREISONLYONEPISTONDIAMETERCATEGORYREPAIRSIZE46PISTONRINGSTHEPISTONHAS3RINGSUPPERSEALINGRINGTHICKNESS1,2MMLOWERSEALINGRINGTHICKNESS1,5MMSCRAPERRINGTHICKNESS2,5MM47FLYWHEELFLYWHEELVEHICLESPECIFICMATERIALCASTIRONFRICTIONPLATEDIAMETER230MMTHEEDGEOFTHEFLYWHEELHAS60TEETHOFWHICH2HAVEBEENOMITTEDTODETERMINETOPDEADCENTREASPECIALTOOL0189CENABLESIMMOBILISATIONOFTHECRANKSHAFTBYAHOLEDRILLEDINTHECYLINDERBLOCKANDFLYWHEEL48THEANCILLARYDRIVEPULLEYSPECIALFEATURESSECUREDTOTHECRANKSHAFTBY4BOLTSDAMPEDHUBWITHDECLUTCHINGINTORSIONSTAGE5CYLINDERHEADASSEMBLY17CYLINDERHEADCOVERCOMPOSITEMATERIALS18CAMSHAFTBEARINGCAPCOVER19CYLINDERHEADIEXHAUSTGASRECIRCULATIONCHANNELSCASTINTOTHECYLINDERHEADFOUNDRYJCYLINDERHEADIDENTIFICATIONBOSS51CYLINDERHEADCOVERTWOCYLINDERHEADCOVERSTOPCYLINDERHEADCOVERWITHANOILDRAINANDOILFILLEROPENINGMATERIALCOMPOSITEMATERIALSTHEOILFILLERHOLEISINCORPORATEDINTHECYLINDERHEADCOVERTHESEALISPREFORMEDANDREMOVABLENOTETIGHTENINGISINASPIRALSEQUENCE52CAMSHAFTBEARINGCASTINGMATERIALALUMINIUMALLOYSEALINGBETWEENCAMSHAFTBEARINGCAPCASINGANDCYLINDERHEADSEALINGCOMPOUNDINSERVICEUSEAUTOJOINTORSEALINGCOMPOUNDTHECAMSHAFTENDFLOATISCONTROLLEDATNO5CYLINDERHEADBEARINGBEARINGNO1,FLYWHEELENDNOTETIGHTENINGISINASPIRALSEQUENCE53CYLINDERHEAD4VALVESPERCYLINDER2INLET,2EXHAUSTWITHCLEARANCEADJUSTMENTBYHYDRAULICTAPPETSHEIGHTOFNEWCYLINDERHEAD137MMEXHAUSTVALVEGUIDESSINTEREDSTEEL0,2MMMAXIMUMPERMISSIBLEBOW0,03MMTHEVALVESEATSANDGUIDESARENEWANDMADEFROMSINTEREDSTEELMAXIMUMALLOWABLEMACHININGINLETVALVEGUIDEBRASSNOTETIGHTENINGISINASPIRALSEQUENCEPARTOFTHEEXHAUSTGASRECIRCULATIONCHANNELSISINCORPORATEDINTHECYLINDERHEAD54CAMSHAFT20CAMSHAFT21ROTORDRIVENBYTHECAMSHAFTNEWCASTIRONCAMSHAFTSWITH8CAMSAND5BEARINGSTHECAMSHAFTREFERENCECYLINDERSENSORROTORISFITTEDTOTHEEXHAUSTCAMSHAFTTHECAMSHAFTBEARINGSAREPRESSURELUBRICATEDANDTHECAMSBYOILBATHNOTETHEROTOR21ISNOTREMOVABLE55CYLINDERHEADGASKET22CYLINDERHEADGASKETKENGINEIDENTIFICATIONHOLELMACHINEDCYLINDERHEADGASKETIDENTIFICATIONSPECIALFEATURESNUMBEROFCATEGORIES1THICKNESS0,8MMTYPELAMINATEDMETALGASKET3LAYERS56HYDRAULICTAPPETTHEHYDRAULICTAPPETSAUTOMATICALLYADJUSTVALVECLEARANCEDESIGNIDENTICALTOTHETAPPETSUSEDINTHEXUENGINESDIAMETER28,4MM57VALVESINLETVALVE33,3MMEXHAUSTVALVE29MMVALVESTEMSEAL6MMVALVESTEMSEALWITHINTEGRALCUP58VALVESPRINGSSPECIALFEATURESCONICALSHAPEMARKPAINTMARKSEXTERNALDIAMETER126,7MMEXTERNALDIAMETER215,1MM6TIMING23SECURINGBOLTS25CAMSHAFTGEAREXHAUST26CAMSHAFTGEARINLET27DYNAMICTENSIONERROLLER28ROLLERTENSIONER29CRANKSHAFTGEAR30COOLANTPUMPGEARTHETIMINGCOVERISCOMPOSEDOFTHEFOLLOWING2COMPONENTS24THETOPTIMINGCOVER5FASTENINGPOINTS31THEBOTTOMTIMINGCOVER5FASTENINGPOINTS61TIMINGBELTLEGISLATIONTYPERFRENGINETYPEEW10J4WIDTHMM25,4MMNUMBEROFTEETH153MATERIALHSNMANUFACTURERGATESIDENTIFICATIONMARKINGSREPLACEMENTINTERVALWITHNORMALUSEREFERTOTHEMAINTENANCESCHEDULE62CAMSHAFTGEAR25CAMSHAFTGEAR32CAMSHAFTHUB33SETTINGHOLE34OBLONGHOLETHECAMSHAFTISSETTHROUGHTHEHUBS32KEYEDTOTHECAMSHAFTSTHEGEARSAREATTACHEDTOTHEIRHUBSBY3BOLTSWHENTHE3FASTENINGBOLTSARESLACKENED,THEGEARSAREFREETOROTATEWITHINTHELIMITSOFTHEOBLONGHOLESTHISTYPEOFASSEMBLYMAKESPOSSIBLEIMPROVEDACCURACYOFTIMINGBETTERDISTRIBUTIONOFBELTTENSIONBETWEENTHEDIFFERENTRUNSCAMSHAFTHUBIDENTIFICATIONSTAMPINGONTHECAMSHAFTHUBREFERENCENUMBER7LUBRICATIONPRESSURELUBRICATIONBYANINTERNALLYDRIVENDUALECCENTRICROTORPUMPTHEOILFILTERCARTRIDGEISSEPARATEFROMTHECYLINDERBLOCK71OILPUMP4OILPUMP35OILPUMPEXTERNALROTOR36OILPUMPINTERNALROTOR6CRANKSHAFTMFLATSTHEOILPUMPISDRIVENFROMTHEENDOFTHECRANKSHAFTBYMEANSOFTWOFLATSMRELIEFVALVESETTING7BARS72OILCAPACITYENGINEEW10J4SPECIALFEATURESWITHOUTOILCAPACITYWITHREPLACEMENTOFTHEOILFILTER425LITRESOILCAPACITY,DRAINAGEBYSUCTIONWITHREPLACEMENTOFFILTERCARTRIDGEOILCAPACITYWITHOUTREPLACEMENTOFTHEOILFILTER40LITRESCAPACITYBETWEENMINANDMAXONTHEDIPSTICKALWAYSCHECKTHEOILLEVELUSINGTHEDIPSTICKCAPACITYBETWEENMINANDMAXONTHEDIPSTICK1,7LITRESIMPERATIVEALWAYSCHECKTHEOILLEVELUSINGTHEDIPSTICKOILCHANGEINTERVALREFERTOTHEMAINTENANCESCHEDULE73OILFILTEROILFILTER1STFITTING2NDFITTINGMAKEPURFLUXPURFLUXTYPELS867ALS867BOILCAPACITY032LITRESSAFETYVALVE15BARSREPLACEMENTINTERVALWITHNORMALUSEREFERTOTHEMAINTENANCESCHEDULEOILPRESSUREENGINEEW10J4CHECK1AT1000RPMMINIMUMPRESSUREBARS34CHECK2AT2000RPMMINIMUMPRESSUREBARS63CHECK3AT3000RPMMINIMUMPRESSUREBARS69CHECK4AT4000RPMMINIMUMPRESSUREBARSTHEVALUESGIVENAREINBARSFORANENGINEWHICHISRUNIN,ATANOILTEMPERATUREOF80C74ENGINEOILCHANGETHEENGINECANBEDRAINEDBYSUCTIONTHEENGINEOILMUSTBECHANGEDWITHTHEENGINEHOTJUSTAFTERSWITCHINGOFFTHEENGINETHEENDOFTHEDIPSTICKTUBEISFLARED,WHICHMAKESITPOSSIBLETOCONNECTASUCTIONDRAINAGENOZZLEDIAMETER14MMNOTEITISSTILLPOSSIBLETODRAINTHEENGINEBYREMOVINGTHEDRAINPLUGFROMTHESUMP8AIRSUPPLYCIRCUIT81AIRSYSTEM37THEAIRINLETHOSE38INJECTORSSUPPLYRAIL39EXHAUSTGASRECIRCULATIONTUBE40INLETMANIFOLD41THROTTLEHOUSINGALUMINIUMALLOY42JUBILEECLIPNACCESSTOTHESCREWSPECIALFEATURESINLETMANIFOLDMATERIALCOMPOSITEMATERIALSRESONATORINTEGRALWITHTHEAIRINLETMANIFOLDEXHAUSTGASRECIRCULATIONTUBETAKEOFFTHESEALISPREFORMEDANDREMOVABLESPECIALFEATURES,THROTTLEHOUSINGMATERIALLIGHTALLOYIDLEREGULATIONBYSTEPPERMOTORREMOVALOFTHEAIRINLETCONNECTORFROMTHETHROTTLEHOUSINGREQUIRESSLACKENINGOFITSATTACHMENTCOLLAR42VIAACCESSN82ADJUSTMENTOFEXHAUSTGASESARROWSDIRECTIONOFEXHAUSTGASCIRCULATION19CYLINDERHEAD39EXHAUSTGASRECIRCULATIONTUBE40INLETMANIFOLD41THROTTLEHOUSING43EXHAUSTMANIFOLD44EXHAUSTGASRECIRCULATIONEGRVALVE45WATEROUTLETHOUSINGEXHAUSTGASRECIRCULATIONISUSEDTOREDUCETHEPUMPINGEFFECTREDUCTIONINFUELCONSUMPTIONTHERECIRCULATIONISOFTHEPROGRESSIVETYPEMANAGEDBYMAPPINGTHEOPENINGOFTHEEGRVALVEISCONTROLLEDBYTHEEGRSOLENOIDVALVEWHICHISMANAGEDBYTHEENGINEMANAGEMENTCONTROLUNITWHICHRECEIVESTHEFOLLOWINGDATACOOLANTTEMPERATUREENGINESPEEDRPMENGINELOAD83EXHAUSTGASRECIRCULATIONEGRVALVESPECIALFEATURESPROPORTIONALSOLENOIDVALVECONTROLLEDBYTHEINJECTIONECU84EXHAUSTMANIFOLD43EXHAUSTMANIFOLD46INTERNALDUCTS1PERCYLINDER47EXTERNALENVELOPEMATERIALSTEELTHEEXHAUSTMANIFOLDISMADEUPOFTHEFOLLOWINGCOMPONENTS4DUCTS1PRESSEDSTEELENVELOPEASPACEBETWEENTHEEXHAUSTDUCTSANDTHEHALFSHELLSPROVIDESGOODHEATINSULATIONTHISEXHAUSTMANIFOLDMAKESPOSSIBLERAPIDWARMINGUPOFTHECATALYTICCONVERTERONCOLDSTARTS9FUELSUPPLYSYSTEMPDIRECTIONOFFUELCIRCULATIONQDIRECTIONOFPETROLVAPOURCIRCULATIONRTOPETROLVAPOURRECYCLINGPIPESSTOFUELSUPPLYPIPES38INJECTORSSUPPLYRAIL48CANISTERACTIVATEDCARBONFILTER49FUELFILTER50SCHRADERVALVE51FUELRETURNPIPES52CLICKONCONNECTOR53PETROLINJECTORS54PETROLVAPOURREASPIRATIONPIPES55FUELSUPPLYPIPES56FUELPRESSUREREGULATOR57FUELPUMPSUBMERGEDINTHEFUELTANKSPECIALFEATURESINJECTORSUPPLYRAILWITHOUTFUELRETURNCIRCUITPETROLPRESSUREREGULATORMOUNTEDINTHEFUELTANKFUELPRESSURE3,5BARS91SCHRADERVALVETHESCHRADERVALVEISOFTHETYREVALVETYPEFUNCTIONSDEPRESSURISINGTHECIRCUITPRESSURECHECKDELIVERYCHECKNOTEACCESSTOTHESCHRADERVALVEREQUIRESPRIORREMOVALOFTHEENGINESTYLINGCOVER92FUELFILTERTHEFUELFILTERFILTERSIMPURITIESABOVE1520MICRONSREPLACEMENTINTERVALREFERTOTHEMAINTENANCESCHEDULE10COOLINGSYSTEM19CYLINDERHEAD45WATEROUTLETHOUSING58HEATERMATRIX59BLEEDSCREW60THERMOSTAT61RADIATOR62EXPANSIONCHAMBER63COOLANTINLETMANIFOLDCOOLANTPUMPSPECIALFEATURESEXPANSIONCHAMBERSEPARATEFROMRADIATORDOUBLEVALVETHERMOSTAT101COOLANTPUMPSPECIALFEATURESMATERIALCOMPOSITEMATERIALSDRIVENBYTIMINGBELTTHECOOLANTPUMPISOUTSIDETHECYLINDERBLOCKIMPERATIVETHECENTRALISINGDOWELSMUSTALWAYSBEREFITTEDWHENFITTINGTHECOOLANTPUMP102THERMOSTATDOUBLEACTIONTHERMOSTAT45WATEROUTLETHOUSINGA1TOCOOLANTINLETMANIFOLDA2COOLANTOUTLETFROMTHECYLINDERHEADA3OUTLETTOTHERADIATORTOPERATIONCOLDUOPERATIONINWARMUPPHASEVOPERATIONHOT6364VALVETHETHERMOSTATHASTWOVALVES63AND64WHENTHEVALVE64ISOPENTHECOOLANTCIRCULATESTHROUGHTHERADIATORWHENTHEVALVE63ISOPENTHECOOLANTISDIRECTEDTOTHECOOLANTINLETMANIFOLDLOOPCIRCULATIONTOPERATIONCOLDTHECOOLANTCIRCULATESINTHEFOLLOWINGCOMPONENTSENGINELOOPCIRCULATIONHEATERMATRIXUINWARMUPPHASETHECOOLANTCIRCULATESINTHEFOLLOWINGCOMPONENTSENGINELOOPCIRCULATIONHEATERMATRIXRADIATORVOPERATIONHOTTHECOOLANTCIRCULATESINTHEFOLLOWINGCOMPONENTSENGINEHEATERMATRIXRADIATOR11ANCILLARIESDRIVE2EQUIPMENTPOSSIBILITIESACCORDINGTOVEHICLEVEHICLEWITHPOWERSTEERINGVEHICLEWITHPOWERSTEERINGAIRCONDITIONING111WITHOUTAIRCONDITIONING65DYNAMICTENSIONERROLLER66POWERSTEERINGPUMP67ALTERNATOR68ROLLERTENSIONER69BELTDRIVEPULLEY112WITHAIRCONDITIONING65DYNAMICTENSIONERROLLER66POWERSTEERINGPUMP67ALTERNATOR68ROLLERTENSIONER69BELTDRIVEPULLEY70AIRCONDITIONINGCOMPRESSOR12INJECTIONSYSTEMMANUFACTURERMAGNETIMARELLITYPEMMDCM48P121

溫馨提示

  • 1. 本站所有資源如無特殊說明，都需要本地電腦安裝OFFICE2007和PDF閱讀器。圖紙軟件為CAD,CAXA,PROE,UG,SolidWorks等.壓縮文件請下載最新的WinRAR軟件解壓。
  • 2. 本站的文檔不包含任何第三方提供的附件圖紙等，如果需要附件，請聯(lián)系上傳者。文件的所有權益歸上傳用戶所有。
  • 3. 本站RAR壓縮包中若帶圖紙，網頁內容里面會有圖紙預覽，若沒有圖紙預覽就沒有圖紙。
  • 4. 未經權益所有人同意不得將文件中的內容挪作商業(yè)或盈利用途。
  • 5. 人人文庫網僅提供信息存儲空間，僅對用戶上傳內容的表現(xiàn)方式做保護處理，對用戶上傳分享的文檔內容本身不做任何修改或編輯，并不能對任何下載內容負責。
  • 6. 下載文件中如有侵權或不適當內容，請與我們聯(lián)系，我們立即糾正。
  • 7. 本站不保證下載資源的準確性、安全性和完整性, 同時也不承擔用戶因使用這些下載資源對自己和他人造成任何形式的傷害或損失。

評論

0/150

提交評論