1、1 目的Objective對(duì)原材料、協(xié)配件、半成品、成品進(jìn)行檢驗(yàn)和試驗(yàn)，防止不合格的原材料、協(xié)配件非預(yù)期使用，不合格半成品轉(zhuǎn)序，不合格成品出廠。Thisistoinspectandtesttherawmaterial,components,semi-finishedandfinishedproductstoavoidthenonconformingrawmaterialsandcomponentsfromunexpectedusage,toavoidthedefectivesemi-finishedproductfromflowingintothenextprocessandtoavoidth

2、edefectivefinishedproductfromreleasingoutofthefactory.2 適用范圍ApplicableScope適用于本公司的原材料、協(xié)配件、半成品、成品的檢驗(yàn)和試驗(yàn)控制。Thisisapplicabletothecontrolovertheinspectionandtestoftherawmaterials,components,semi-finishedandfinishedproductsofthecompany.3 職責(zé)Responsibility質(zhì)量部負(fù)責(zé)原材料、協(xié)配件、半成品、成品的入庫檢驗(yàn)和驗(yàn)證的歸口管理。TheQualityDepartme

3、ntisresponsiblefortheincominginspectionandtestoftherawmaterial,components,semi-finishedandfinishedproducts.3.1 技術(shù)工程部負(fù)責(zé)制訂和發(fā)放原材料、協(xié)配件、半成品、成品的圖樣、檢驗(yàn)規(guī)程及相關(guān)接收標(biāo)準(zhǔn)。TheEngineeringDepartmentisresponsibletoformulateandreleasethedrawings,inspectionproceduresandrelevantreceivingstandardsapplicabletotherawmaterials,

4、components,semi-finishedandfinishedproducts.4 工作程序WorkProcedures檢驗(yàn)和試驗(yàn)前的準(zhǔn)備PreparationPriortotheInspectionandTest4.1.1 由質(zhì)量部根據(jù)控制計(jì)劃和檢驗(yàn)指導(dǎo)書，在開始檢驗(yàn)工作之前，復(fù)查是否已經(jīng)對(duì)每項(xiàng)重要檢驗(yàn)項(xiàng)目的方式和方法做出規(guī)定，其內(nèi)容包括：檢驗(yàn)方法、檢驗(yàn)工具及精度、抽樣方法、評(píng)定方法、記錄方法，注明可能需要提供的質(zhì)量保證書/自檢報(bào)告、要求和驗(yàn)證方式。Priortoinspection,theQualityDepartmentshallrefertothe“ControlPlan”an

5、dInspectionInstruction,checkingiftheinspectionwayandmethodforeachimportantitemhavebeenregulated,including:inspectionapproach,inspectiontoolsandtheirprecision,samplingmethod,assessmentapproachandrecordingmethod,aswellastheremarksonnecessaryqualitywarranty/self-inspectionreport,requirementsandverifica

6、tionway.4.1.2 在制訂計(jì)數(shù)特性數(shù)據(jù)接收抽樣計(jì)劃時(shí)，接收準(zhǔn)則必須是C=0抽樣計(jì)劃。Whenformulatingthesamplingplanforthereceiptofcountingcharacteristicdata,theprincipleofreceiptmustbeC=0samplingplan.4.1.3 檢驗(yàn)方式InspectionApproach抽檢：檢驗(yàn)員對(duì)原輔料、協(xié)配件、半成品、成品的抽樣檢查。SamplingInspection:Itmeansthattheinspectorconductstheinspectionofrawmaterials,compon

7、ents,semi-finishedandfinishedproductsonsamplingbasis.全檢：指檢驗(yàn)員對(duì)加工過程中的產(chǎn)品進(jìn)行的全部逐個(gè)檢查。FullInspection:Itmeansthattheinspectorconductstheinspectionofalltheproductsinmachiningprocessonebyone.“三檢制”：自檢、互檢、專檢。3-InspectionSystem:Self-inspection,ReciprocalInspectionandSpecialInspection.4.2 進(jìn)貨檢驗(yàn)和試驗(yàn)IncomingInspectio

8、nandTest原材料、協(xié)配件到貨后，倉庫保管員填寫產(chǎn)品送檢單和隨貨的質(zhì)量證明文件一同送交質(zhì)量部，特殊產(chǎn)品必須附有質(zhì)量證明文件。Atthearrivalofrawmaterialsandcomponents,thestorekeepershallfilluptheProductInspectionForm,andsubmitittotheQualityDepartmentalongwiththequalitycertificates.Specialproductsmustbeattachedwithqualitycertificates.4.2.1 質(zhì)量部接到產(chǎn)品送檢單后，由檢驗(yàn)員對(duì)其送檢產(chǎn)品

9、按規(guī)定進(jìn)行抽檢，需要時(shí)，原材料進(jìn)行化驗(yàn)分析，并作好原始記錄。Afterreceiptofthe“ProductInspectionNotice”bytheQualityDepartment,theinspectorshallsampleinspectthedeliveredproductsaccordingtotheregulations,whiletherawmaterialissenttothelaboratoryforanalysis.Maketheoriginalrecordsproperly.4.2.2 對(duì)無手段和能力進(jìn)行檢驗(yàn)的產(chǎn)品，質(zhì)量部通知制造部進(jìn)行小批量試裝或加工，并作好標(biāo)識(shí)和

10、記錄。原材料可依據(jù)隨貨質(zhì)量證明文件進(jìn)行判斷。FortheproductsbeyondAICQinspectioncapabilities,theQualityDepartmentshallinformtheManufacturingDepartmenttoconductsmallbatchtrialassemblyormachining,andmakelabelsandrecordsproperly.Therawmaterialscanbejudgedperthequalitycertificatesattached.4.2.3 對(duì)因生產(chǎn)急需來不及檢驗(yàn)的且可以追回的協(xié)配件，由制造部向總經(jīng)理辦公

11、室申請緊急轉(zhuǎn)序，填寫緊急例外放行申請單，經(jīng)總經(jīng)理辦公室審批同意方可放行，同時(shí)作好標(biāo)識(shí)和記錄并進(jìn)行跟蹤，經(jīng)檢驗(yàn)員后續(xù)及時(shí)抽檢，發(fā)現(xiàn)不合格，立即追回。Forthecomponentsthatarenotinspectedduetotheurgencyofproductionyetcanbecalledback,theycanbereleasedonlyaftertheManufacturingDepartmentfillsinurgentapplicationforprocesstransferandsubmitsittotheGMOfficeforapproval.Meanwhile,makel

12、abelsandrecordsproperly,andconducttracking.Theinspectorshalldulyconductfollow-upsamplinginspection,andanyunacceptableproductsshallbeimmediatelycalledback.4.2.4 抽檢合格，由檢驗(yàn)員開出產(chǎn)品合格通知單入相應(yīng)倉庫。Ifthesampleinspectionisacceptable,theinspectorshallissuetheAcceptancePartsCertificate,andadmitthegoodstothecorrespon

13、dingwarehouse.4.3 過程檢驗(yàn)和試驗(yàn)ProcessInspectionandTest首件檢驗(yàn)initialinspection每班開班前或轉(zhuǎn)換產(chǎn)品類型/工裝時(shí)，必須進(jìn)行首件檢驗(yàn)。操作者自檢必須合格后，交檢驗(yàn)員檢驗(yàn)并作好檢驗(yàn)記錄。首件檢驗(yàn)合格后，才可進(jìn)行批量生產(chǎn)。Itisrequiredtotakeinitialinspectionbeforethefirstshiftstartsorthetypeofproduction/toolingchanges.Aftertheself-inspectionbyoperatorsisacceptable,inspectorsshouldta

14、keinspectionandrecord.Themass-productionshouldbestartediftheinitialinspectionisacceptable.4.3.1 在生產(chǎn)過程中，操作者應(yīng)按照SOP要求作好自檢。并對(duì)上道工序作好互檢。Theinspectormustconducttheself-inspectionstrictaccordancewiththerequirementsofSOP,andtakemutual-inspectionforthelastworkingprocedure.4.3.2 檢驗(yàn)員須按規(guī)定要求作好巡檢工作。Theinspectorsho

15、uldinspectduringaroundtheworkshopbasedontherequirement.4.3.3 每批產(chǎn)品加工完后，在轉(zhuǎn)到下道工序前，必須報(bào)檢驗(yàn)員檢驗(yàn)合格后，才能留轉(zhuǎn)到下到工序。Aftereverybatchproductprocessing,theymustbesenttoinspectorsforinspectionbeforethenextworkingprocedure.4.4 最終檢驗(yàn)和試驗(yàn)FinalInspectionandTest最終檢驗(yàn)由制造部檢驗(yàn)工序操作員負(fù)責(zé)，并作好檢驗(yàn)記錄。質(zhì)量部檢驗(yàn)員按通用檢驗(yàn)規(guī)程規(guī)定進(jìn)行監(jiān)控。TheoperatorofManuf

16、actureDepartment,whoinchargeofworkingprocedureinspection,isresponsibleforfinalinspectionandrecordingtheresults.InspectorsoftheQualityDepartmentshouldsupervisebasedontheGeneralInspectionRegulation.4.4.1 檢驗(yàn)員根據(jù)抽檢和試驗(yàn)結(jié)果，合格才簽發(fā)合格證，車間將產(chǎn)品入成品庫，并辦理入庫手續(xù)。Theinspectorshallissuetheacceptancecertificatefortheaccept

17、ablepartsbasedontheresultsofspot-checkandtest.Workshopshouldputproductsintothefinishedpartsstockandconducttheincomingprocedure.4.4.2 全尺寸檢驗(yàn)和功能試驗(yàn)FullDimensionInspectionandFunctionalTest每年由質(zhì)量部按規(guī)定的要求并根據(jù)顧客規(guī)定的頻次(顧客無要求時(shí)，一年一次)對(duì)產(chǎn)品進(jìn)行全尺寸檢驗(yàn)和功能試驗(yàn)，試驗(yàn)報(bào)告顧客要求時(shí)須提供評(píng)審。EveryyeartheQualityDepartmentshallconductthefulldim

18、ensioninspectionandfunctionaltestaccordingtotheprescribedrequirementsandatanintervalsetbythecustomer(Onceayearifthecustomerhasrequests).Thetestreportwillbeprovidedtocustomerforreviewuponrequest.4.4.3 產(chǎn)品最終審核FinalAuditoftheProduct每個(gè)季度一次或根據(jù)顧客要求的頻次，質(zhì)量部按對(duì)已包裝的產(chǎn)品進(jìn)行產(chǎn)品質(zhì)量審核，以驗(yàn)證符合所有規(guī)定的要求(如產(chǎn)品、包裝、標(biāo)簽)。Onceaquarte

19、roratanintervalrequestedbythecustomer,theQualityDepartmentshallauditthequalityofalreadypackedproducts,inordertoverifytheconformanceofallprescribedrequirements(duct,packageandlabel).4.5 所有抽樣、檢驗(yàn)和試驗(yàn)及報(bào)告工作均應(yīng)在相應(yīng)規(guī)定的時(shí)間內(nèi)完成，并如實(shí)規(guī)范填寫記錄，由專人負(fù)責(zé)管理，執(zhí)行質(zhì)量記錄控制程序。Allsampling,inspection,testandreportshouldbecomple

20、tedwithinthespecifiedtimelimit.Therecordshouldbekeptfactuallyinstandardform,andbekeptbyaspecialperson.Implementthe“QualityRecordControlProcedures”.檢驗(yàn)和試驗(yàn)全過程發(fā)現(xiàn)的不合格，執(zhí)行不合格品控制程序。Implement“NonconformingProductControlProcedures”incaseanynonconformanceisfoundinthewholeprocessofinspectionandtest.檢驗(yàn)和試驗(yàn)過程中，要作好各類狀態(tài)標(biāo)識(shí)，執(zhí)行檢驗(yàn)和試驗(yàn)狀態(tài)控制程序。Ininspectionandtestprocess,makeallnecessarystatuslabelsproperlyandimplement“Inspection&TestStatusControlProcedures”.所有檢驗(yàn)人員都要求經(jīng)過培訓(xùn)合格后持證上崗。Alltheinspector