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1、.PotentialSupplierAssessment潛伏供給商評(píng)審表BBWBSUPPLIERDATA供給商資料ASSESSMENTDATA評(píng)審資料Name名稱:AssessmentDate評(píng)審日期:Address地址:Commodity:Assessedby評(píng)審人:Chem化工類Elec電器類部件類型Met金屬類PT發(fā)動(dòng)機(jī)AssessorPhoneNo.評(píng)審員電話:Product產(chǎn)品:PhoneNo.電話:FaxNo.傳真:SupplierContacts:聯(lián)系人Position:職位:RESULTS評(píng)審結(jié)果OverallRatingScore得分率:_Result評(píng)審結(jié)果:_SQEMan
2、ger同意:Approvedby同意:No.123456789Element因素ManagementResponsibility管理職責(zé)QualitySystem質(zhì)量系統(tǒng)ContractReview合同評(píng)審DesignControl設(shè)計(jì)控制Purchasing采買ProductIdentificationandTraceability產(chǎn)品表記及可追憶性ProcessControl過程控制InspectionandTesting查驗(yàn)和試驗(yàn)Inspection,MeasuringandTestEquipment查驗(yàn),丈量和試驗(yàn)設(shè)備QuestiosN/A不適問題用項(xiàng)41014611454PointC
3、orrectiveActionO/L-DateScore評(píng)審建議&總分統(tǒng)計(jì)分?jǐn)?shù)評(píng)審建議:10ControlofNonconformingProduct2不合格品的控制11CorrectiveandPreventiveAction3預(yù)防和糾正舉措12Handling,Storage,PackagingandDelivery4搬運(yùn),儲(chǔ)藏,包裝及交托13InternalQualityAudits內(nèi)部質(zhì)量審查414ProductQualityandDeliveryPerformance產(chǎn)質(zhì)量5量和供貨業(yè)績15Training培訓(xùn)416TechanialAssessment(BlackBox)技術(shù)評(píng)審(
4、BB)(7)Total總計(jì)78評(píng)審總分:應(yīng)得總分:百分比:注:評(píng)審總分為實(shí)質(zhì)得分;應(yīng)得總分為除不合用項(xiàng)項(xiàng)數(shù)*5分滿分的理想得分;百分比為評(píng)審得分/應(yīng)得總分的比率;.POTENTIALSUPPLIERASSESSMENTREPORT潛伏供給商評(píng)審報(bào)告MANAGEMENTRESPONSIBILITY管理職責(zé)ELEMENT1因素1問題Question評(píng)審員記錄得分AssessorScoreNotes1.1供方能否使用正式的形成文件的全面的業(yè)務(wù)計(jì)劃,包含短期和長久目標(biāo)和計(jì)劃?Doesthesupplierutilizeaformal,documented,comprehensivebusinesspl
5、anthatincludesshort-termandlonger-termgoalsandplan(s)?1.2對從事與質(zhì)量有關(guān)的管理,履行及考證工作的人員能否規(guī)定了他們的職責(zé),權(quán)限和互相關(guān)系,并形成了文件?Hastheresponsibility,authority,interrelationshipofallpersonnelwhomanage,performandverifyworkaffectingqualitybeendefinedanddocumented?1.3數(shù)據(jù)和資料的發(fā)展趨向能否與以下幾個(gè)方面進(jìn)行比較?Aretrendsindataandinformationcompar
6、edwith:業(yè)務(wù)目標(biāo)的實(shí)現(xiàn),并轉(zhuǎn)變?yōu)榭刹僮鞯男畔⒁灾С?Progresstowardbusinessobjectives,toleadtoappropriateactiontosupport:?優(yōu)先解決與顧客有關(guān)的問題?developmentprioritiesforresolvingcustomerproblems?確立重點(diǎn)的與顧客有關(guān)的趨向determinationofkeycustomerrelatedtrends?競爭敵手Competitors;?適合的目標(biāo)廠家Appropriatebenchmarks.1.4FinancialStability.財(cái)務(wù)狀況暫不評(píng)分CreditRati
7、ng.信譽(yù)等級(jí)TOTALELEMENTSCORE因素總分QUALITYSYSTEM質(zhì)量系統(tǒng)ELEMENT2因素22.12.2評(píng)審員記錄得分問題QuestionAssessorScoreNotes1、能否已獲取VDA6.1、QS9000、ISO/TS16949第三方的質(zhì)量系統(tǒng)認(rèn)證?HasthesupplieracquiredVDA6.1,QS9000,ISO/TS16949orotherthirdpartqualitysystemcertifications?質(zhì)量手冊的每個(gè)因素能否都有足夠的程序言件(第二層次)支持?Arethereadequatesupportingprocedures(lev
8、el2)foreachelementofthequalitymanual?;.2.3質(zhì)量策劃過程能否與質(zhì)量系統(tǒng)的全部其余要求相一致,并以適合的形式形成文件,能否適合考慮了與以下活動(dòng)有關(guān)的質(zhì)量系統(tǒng)因素:Isthequalityplanningprocessconsistentwithallotherrequirementsofthequalitysystem,documentedinasuitableformat,anddoesitconsiderasappropriatetheelementsofthequalitysystemthataddress:?Identificationandacq
9、uisitionofallinspection&production/serviceresources?確立并裝備全部查驗(yàn)和生產(chǎn)/服務(wù)所需的資源??Conductingdesignandprocessfeasibilitystudies?進(jìn)行設(shè)計(jì)和過程可行性的研究?Updatingandmaintenanceofallqualitycontrolandinspectionmethodology?更新并保持全部質(zhì)量控制和檢測手段??Identificationofsuitableverificationatappropriatestages?確立在適合階段進(jìn)行適合的考證?Production,i
10、nstallationandservicingprocesseswhichdirectlyaffectquality.直接影響質(zhì)量的生產(chǎn),裝置和服務(wù)過程??PreparationofcontrolplansandFMEA擬訂控s?制計(jì)劃和無效模式及結(jié)果剖析(FMEAs)?2.4?Reviewofstandardsandspecifications?標(biāo)準(zhǔn)和規(guī)范評(píng)審?在項(xiàng)目管理/先期質(zhì)量策劃方面能否擁有足夠的經(jīng)驗(yàn),并在項(xiàng)目實(shí)行過程中能有效的運(yùn)用?DoesthesupplierhaveenoughAPQPexperienceandbecapableofimplementation?2.5在項(xiàng)目管理/
11、先期質(zhì)量策劃方面能否具備足夠的組織、人力資源和設(shè)備支持項(xiàng)目的實(shí)行?2.62.7Doesthesupplierhavesufficientorganization,humanresourceandinfrastructureforAPQPtosupporttheprogram?項(xiàng)目管理/先期質(zhì)量質(zhì)量策劃的要求能否相同運(yùn)用于其二次供給商?DoesthesupplierdemandAPQPforTierIIsupplier?能否采納了適合的防錯(cuò)技術(shù),應(yīng)包含但不限于在過程,設(shè)備,設(shè)備和工裝的策劃及在解決問題過程中使用?Aremistakeproofingtechniquesutilizedwherea
12、ppropriate,whichincludebutarenotlimitedtoplanningofprocess,facilities,equipmentandtooling,andinproblemresolution?2.8控制計(jì)劃能否按顧客要求包含了樣件,試生產(chǎn)和生產(chǎn)三個(gè)階段?Docontrolplanscoverthreephases:prototype,pre-launchandproduction,asrequiredbythecustomer?2.9當(dāng)發(fā)生以下狀況時(shí),控制計(jì)劃能否進(jìn)行適合的評(píng)審和更新?Arecontrolplansreviewedandupdatedasapp
13、ropriatewhenanyofthefollowingoccurs:?Productorprocesschanges產(chǎn)品或過程更改??Processesarefoundtobeunstableornon-capable發(fā)現(xiàn)過程不穩(wěn)固或能力不足??Inspectionmethod,frequency,etc.isrevised?查驗(yàn)方法,頻率等發(fā)生改變?2.10能否有憑證證明在質(zhì)量(延長至產(chǎn)品特征),服務(wù)(時(shí)間安排和交托)和價(jià)錢方面實(shí)行了連續(xù)改良以利于全部顧客?Isthereevidenceofcontinuousimprovementinquality(extendingtoproduct
14、characteristics),service(timinganddelivery)andprice,thatbenefitallcustomers?TOTALELEMENTSCORE因素總分;.CONTRACTREVIEW合同評(píng)審ELEMENT3因素3問題Question3.1在簽署生產(chǎn)某種新產(chǎn)品合同前,能否剖析并確立了制造該產(chǎn)品的可行性,并形成文件(以小組可行性許諾形式)?Ismanufacturingfeasibilityinvestigated,confirmed,anddocumented,(teamfeasibilitycommitmentform)priortocontract
15、ingproposedproducts.評(píng)審員記錄得分AssessorScoreNotesTOTALELEMENTSCORE因素總分DESIGNCONTROL設(shè)計(jì)控制ELEMENT4因素4問題Question4.1如未經(jīng)顧客申明放棄,能否具備以下條件:Dothefollowingexist,ifnotwaivedbythecustomer:Appropriateresourcesandfacilitiesavailabletousecomputeraideddesign,engineeringandanalysis?為展開計(jì)算機(jī)協(xié)助設(shè)計(jì),工程和剖析工作供給適合的資源及設(shè)備?評(píng)審員記錄得分Ass
16、essorScoreNotesIfCAD/CAEissubcontracted,hasthesupplierprovidedtechnicalleadership?假如CAD/CAE被分包,供方能否供給技術(shù)支持?AreCAD/CAEsystemscapableoftwowayinterfacewithcustomersystems?CAD/CAE能否有能力與顧客的系統(tǒng)雙向接口?DesignFEMAsforQualityassuranceintheproductdesign&CAE(analysis)results?能否針對產(chǎn)品設(shè)計(jì)及CAE剖析結(jié)果進(jìn)行DFMEA?4.2能否有記錄證明在設(shè)計(jì)的適合
17、階段,由適合部門的人員按設(shè)計(jì)計(jì)劃進(jìn)行正式的文件化的設(shè)計(jì)評(píng)審?Arethererecordsofformaldocumenteddesignreviewsbytheappropriatefunctionsconductedatappropriatestagesofdesignperthedesignplan?4.3當(dāng)顧客要求時(shí),供方能否有全面的樣件計(jì)劃?Whenrequiredbythecustomer,doesthesupplierhaveacomprehensiveprototypeprogram?4.4能否進(jìn)行性能試驗(yàn)(合用時(shí)考慮并包含壽命,持久性,靠譜性)以追蹤預(yù)期的達(dá)成狀況及切合性?I
18、stheperformancetesting(thatconsidersandincludesasappropriatelife,durability,reliability)trackedfortimelycompletionandconformance?TOTALELEMENTSCORE因素總分;.PURCHASING采買ELEMENT5因素5問題Question5.1對分承包方的評(píng)論和選擇能否以他們知足質(zhì)量系統(tǒng)和質(zhì)量保證要求的能力為依照?Aresubcontractorsevaluatedandselectedbasedontheirabilitytomeetqualitysystema
19、ndqualityassurancerequirements?5.2能否成立并保留認(rèn)同的分供方質(zhì)量記錄?PPM和批次合格率表現(xiàn)如何?Arequalityrecords(4.16)ofacceptablesubcontractorsestablishedandmaintained?5.3能否對分承包方提出100%準(zhǔn)時(shí)交托的要求?實(shí)時(shí)性表現(xiàn)如何?Is100%ontimedeliveryarequirementofthesubcontractors?5.4能否僅同意已認(rèn)同且具備質(zhì)量能力的二次供給商供貨?DoesthesupplieronlypermitapprovedandqualifiedTier
20、IIsuppliertodeliver?5.5原資料/外購件的管理能否做到先進(jìn)先出、防損害、儲(chǔ)藏時(shí)間控制、有序、潔凈、表記完好?DoesthesupplierdevelopamanagementsystemofFIFO,anti-damnification,controlledstoragetime,orderandclean,completesignforrawmaterialandpurchasedparts?5.6能否具備不合格品的隔絕庫房?Doesthesupplierhaveisolatedstorageforrejectedproducts?.評(píng)審員記錄得分AssessorScor
21、eNotesTOTALELEMENTSCORE因素總分PRODUCTIDENTIFICATIONANDTRACEABILITY產(chǎn)品表記和可追憶性ELEMENT6因素6問題Question評(píng)審員記錄得分AssessorScoreNotes6.1當(dāng)顧客要求時(shí),可追憶性能否獲取保持并加以記錄?Istraceabilitymaintainedandrecordedwhenrequiredbythecustomer?TOTALELEMENTSCORE因素總分PROCESSCONTROL過程控制ELEMENT7因素7問題Question7.1受控狀態(tài)能否包含使用適合的生產(chǎn),安裝和服務(wù)設(shè)備并安排適的工作環(huán)境
22、,適合的環(huán)境包含但不限于許諾保擁有序,潔凈和完滿狀態(tài)?能否有經(jīng)過ISO14001環(huán)境管理認(rèn)證證書?能否有經(jīng)過環(huán)境管理“三同時(shí)”查收報(bào)告?Docontrolledconditionsincludeuseofsuitableproduction,installationandservicingequipment,andsuitableworkingenvironmentincludingbutnotlimitedtomaintainingpremisesinastateoforder.Cleanlinessandrepair?評(píng)審員記錄得分AssessorScoreNotes;.7.27.37.4
23、7.57.6.能否成立了有效的,有計(jì)劃的預(yù)防性保護(hù)系統(tǒng)以表記重點(diǎn)過程設(shè)備,供給適合的資源,這個(gè)系統(tǒng)能否起碼包含:Isthereaneffectiveplannedpreventivemaintenancesystemthatidentifieskeyprocessequipment,providesappropriateresources,andincludesataminimum:-Aproceduredescribingplannedmaintenanceactivities?描繪計(jì)劃性保護(hù)活動(dòng)的程序?-Scheduledmaintenanceactivities?按期的保護(hù)活動(dòng)?-Pre
24、dictivemaintenancemethods?預(yù)示性的保護(hù)方法?Aprocedureprovidingforpackagingandpreservationofequipment,toolingandgauging?為設(shè)備,工裝和量具供給包裝和防備的程序?Availabilityofreplacementpartsforkeymanufacturingequipment?隨時(shí)可獲取重點(diǎn)生產(chǎn)設(shè)備的備件?Documenting,evaluatingandimprovingmaintenanceobjectives?文件化,評(píng)估和改良保護(hù)目標(biāo)?能否為全部負(fù)責(zé)過程操作的人員供給了文件化的過程監(jiān)督
25、和作業(yè)指導(dǎo)書,這些指導(dǎo)書根源于產(chǎn)質(zhì)量量先期策劃和控制計(jì)劃(APQP)參照手冊或其余等效文件,在工作崗位能否易于獲取作業(yè)指導(dǎo)書?HavedocumentedprocessmonitoringandoperatorinstructionsderivedfromthesourceslistedintheAdvancedProductQualityPlanningandcontrolPlanreferencemanual,orequivalentsources,beenpreparedforallemployeeshavingresponsibilitiesforoperationofprocesse
26、sandaretheyaccessibleattheworkstation?必需時(shí),過程監(jiān)督和作業(yè)指導(dǎo)書能否包含或參照了以下內(nèi)容?Doprocessmonitoringandoperatorinstructionsincludeorreference,asappropriate:Operationnameandnumberkeyedtoprocessflowdiagram?過程流程圖中重要的作業(yè)名稱和編號(hào)??Partnameandpartnumber?部件名稱和編號(hào)??Currentengineeringlevel/date?現(xiàn)行工程等級(jí)/日期??Requiredtools,gaugesand
27、otherequipment?所需工具,量具和其余設(shè)備??Materialidentificationanddispositioninstructions?資料的表記和處理指導(dǎo)書??CustomerandsupplierdesignatedSpecialCharacteristics?顧客和供方規(guī)定的特別特征?SPCrequirements?統(tǒng)計(jì)過程控制(SPC)要求??Relevantengineeringandmanufacturingstandards?有關(guān)的工程和制造標(biāo)準(zhǔn)??Inspectionandtestinstructions?查驗(yàn)和試驗(yàn)指導(dǎo)書?Reactionplan?反響計(jì)劃
28、??Revisiondateandapprovals?訂正日期和同意??Visualaids?目視協(xié)助??Toolchangeintervalsandset-upinstructions?工具改換周期和作業(yè)準(zhǔn)備指導(dǎo)書?供方能否經(jīng)過實(shí)行且切合控制計(jì)劃,過程流程圖,丈量技術(shù),抽樣計(jì)劃和當(dāng)未知足接收準(zhǔn)則時(shí)的反響計(jì)劃來保持或高出PPAP時(shí)同意的過程能力或性能?DoesthesupplermaintainorexceedtheprocesscapabilityorperformanceasapprovedbyPPAPthroughtheimplementationandadherencetothecon
29、trolplan,processflowdiagram,measurementtechnique,samplingplansandreactionplanswhenacceptancecriteriaisnotmet?能否擁有適合的生產(chǎn)機(jī)器和設(shè)備(機(jī)器能力、工藝參數(shù)保證)?Doesthesupplierhaveappropriatemachineandequipment?;.7.77.87.9批量生產(chǎn)中所使用的查驗(yàn)、丈量、試驗(yàn)設(shè)備能否認(rèn)期校準(zhǔn)并能有效的監(jiān)控產(chǎn)質(zhì)量量?Doesthesuppliercalibrateinspection,testandmeasuringequipmentusedf
30、ormassproductionandmonitorproductqualityeffectively?生產(chǎn)和查驗(yàn)環(huán)境能否光亮、潔凈、有序并切合安全要求?Istheplantandtestroomclean,clear,inorderandmeettherequirementofsafety?能否按產(chǎn)品的“控制計(jì)劃”在生產(chǎn)過程中嚴(yán)格履行?DoesthesupplierproceedstrictlyaccordingtoControlPlaninproduction?7.10生產(chǎn)開始時(shí)能否實(shí)行相應(yīng)的認(rèn)同程序(設(shè)備點(diǎn)檢、首件查驗(yàn))?Doesthesupplierimplementapprovalp
31、rocedure(machineinspection,firstpartinspection)7.11生產(chǎn)現(xiàn)場能否使用SPC、缺點(diǎn)采集卡、工藝參數(shù)記錄卡或其余原始數(shù)據(jù)卡?DoesthesupplieruseSPC,Non-Conformingcollectionworksheet,processparameterrecordandotheroriginalstatistics?7.12生產(chǎn)現(xiàn)場物流表記能否清楚表示產(chǎn)品的加工道序和加工狀態(tài),保證不混批不混料?Aretheprocessandstatusclearlymarkedtoensurenomixofmaterialsandbatchs?7
32、.13生產(chǎn)現(xiàn)場的合格品、不合格品、返工返修件、節(jié)余料能否分開寄存和表記?Areeligibleproducts,rejectedproducts,reworkedpartsandsparerawmaterialsonsitestoredandmarkedseparately?7.14生產(chǎn)現(xiàn)場部件搬運(yùn)儲(chǔ)藏的用具/設(shè)備能否與產(chǎn)品/部件特征相適應(yīng)?Doesthemovingandstoringtool/equipmentfitforproduct/partscharacteristic?TOTALELEMENTSCORE因素總分INSPECTIONANDTESTING查驗(yàn)和試驗(yàn)ELEMENT8因素8
33、問題Question8.1供方能否可以保證未按質(zhì)量計(jì)劃和/或形成文件的程序進(jìn)行查驗(yàn)或考證合格的產(chǎn)品不投入使用或加工(緊迫放行除外)?Doesthesupplierensurethatincomingproductisnotusedorprocessed(exceptforurgentproductionpurposes),untilithasbeeninspectedorotherwiseverifiedasconformingtospecifiedrequirementsinaccordancewiththequalityplanand/ordocumentedprocedures?評(píng)審員記
34、錄得分AssessorNotesScore8.2對未經(jīng)考證投入生產(chǎn)的資料能否有明確表記并做好記錄?Ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?8.3供方能否按質(zhì)量計(jì)劃(控制計(jì)劃)和/或形成文件的程序?qū)Ξa(chǎn)品進(jìn)行查驗(yàn)試驗(yàn)?Doesthesupplierinspectandtestproductasrequiredbythequalityplan(controlplan)and/orthedocumentedprocedures?8.4供方能否可以在所要求的查驗(yàn)和試驗(yàn)達(dá)成或必
35、需的報(bào)告收到和考證前,不將產(chǎn)品放行,除非有靠譜的追回程序?(見4.10.2.3)?Doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall(see4.10.2.3)?8.5當(dāng)供方使用獨(dú)立/商業(yè)性的實(shí)驗(yàn)室時(shí),他們能否經(jīng)過認(rèn)同?Whenthesupplierusesindependent/commerciallaboratoriesaret
36、heyaccredited?;.TOTALELEMENTSCORE因素總分INSPECTION,MEASURINGANDTESTEQUIPMENT查驗(yàn)、丈量和試驗(yàn)設(shè)備ELEMENT9因素9問題Question評(píng)審員記錄得分AssessorScoreNotes9.1每一臺(tái)設(shè)備能否都按規(guī)定的周期并比較與國際或國家認(rèn)可的基準(zhǔn)有已知有效關(guān)系的設(shè)備進(jìn)行校準(zhǔn)?能否有適合的環(huán)境?Iseachpieceofequipmentcalibratedatprescribedintervals,againstcertifiedequipmenthavingaknownvalidrelationshiptointern
37、ationallyornationallyrecognizedstandards,andinthecorrectenvironment?9.2查驗(yàn),丈量和試驗(yàn)設(shè)備的校準(zhǔn)過程能否包含以下內(nèi)容:Doestheprocessforcalibrationofinspection,measuringandtestequipmentincludethefollowing:?Typeofequipment?設(shè)備型號(hào)??Uniqueidentification?獨(dú)一性表記??Location?地址??Frequencyofchecks?校驗(yàn)周期??Checkmethod?校驗(yàn)方法??Acceptancecri
38、teria?查收準(zhǔn)則?Correctiveaction?糾正舉措?(N/A)9.3供方可否保證查驗(yàn),丈量和試驗(yàn)設(shè)備在搬運(yùn),防備和儲(chǔ)藏時(shí)期,其正確性和合用性保持完滿?Hasthesupplierensuredthatthehandling,preservationandstorageofinspection,measuringandtestequipmentissuchthattheaccuracyandfitnessforuseismaintained?9.4關(guān)于控制計(jì)劃中提到的全部丈量系統(tǒng),能否有憑證證明進(jìn)行了適合的統(tǒng)計(jì)研究工作,以剖析每種丈量和試驗(yàn)設(shè)備丈量結(jié)果的變差?Formeasurem
39、entsystemsreferencedintheControlPlanisthereevidencethatappropriatestatisticalstudieshavebeenconductedtoanalyzethevariationpresentintheresultsofeachtypeofmeasuringandtestequipmentsystem?TOTALELEMENTSCORE因素總分CONTROLOFNONCONFORMINGPRODUCT不合格品控制ELEMENT10因素10問題Question評(píng)審員記錄得分AssessorScoreNotes10.1對不合格品及可
40、疑的資料或產(chǎn)品的表記、記錄、評(píng)價(jià)、隔絕(可行時(shí))和處理能否進(jìn)行了控制,并通知有關(guān)的職能部門?Doesthecontrolofnonconformingproductandsuspectmaterialorproductprovideforidentification,documentation,evaluation,segregation(whenpractical),dispositionandfornotificationofallappropriatefunctions?10.2關(guān)于返修和/或返工后的產(chǎn)品能否依照質(zhì)量計(jì)劃(控制計(jì)劃)和/或形成文件的程序進(jìn)行從頭查驗(yàn)和/或試驗(yàn)?Arerep
41、airedand/orreworkedproductsre-inspectedand/ortestedaccordingtothequalityplan(controlplan)and/ordocumentedprocedures?;.TOTALELEMENTSCORE因素總分CORRECTIVEANDPREVENTIVEACTION糾正和預(yù)防舉措ELEMENT11因素11問題Question11.1當(dāng)內(nèi)部和外面出現(xiàn)不合格或顧客訴苦時(shí),供方能否采納了規(guī)范且有效的解決問題的方法?Doesthesupplieruseadisciplinedproblemsolvingmethodtoaddress
42、internalorexternalnonconformances?11.2能否認(rèn)期實(shí)行針對產(chǎn)品的內(nèi)部審查工作?Doesthesupplierdevelopinternalauditperiodicallyforprocessandproduct?11.3質(zhì)量改良過程中,能否運(yùn)用相應(yīng)的質(zhì)量方法和質(zhì)量技術(shù)?如6sigma,QFD。Doesthesupplierusequalitymethodandqualitytechniquesuchas6sigmaandQFDinqualityimprovementprocess?評(píng)審員記錄得分AssessorScoreNotesTOTALELEMENTSC
43、ORE因素總分HANDLING,STORAGE,PACKAGING,PRESERVATIONANDDELIVERY搬運(yùn),儲(chǔ)藏,包裝,防備和交托ELEMENT12因素12評(píng)審員記錄得分問題QuestionAssessorScoreNotes12.1供方能否采納庫存管理系統(tǒng)以不停優(yōu)化庫存周轉(zhuǎn)期,保證貨物周轉(zhuǎn)并最大限度地減少庫存量?Doesthesupplieruseaninventorymanagementsystemtooptimizeinventoryturns,assurestockrotationandminimizeinventorylevels?12.2合用的顧客包裝標(biāo)準(zhǔn)/指南(包含維
44、修部件的包裝標(biāo)準(zhǔn))能否得恪守?Areapplicablecustomerpackagingstandards/guidelines(includingservicepartpackagingstandards)compliedwith?12.3能否成立了保證全部裝運(yùn)資料都按顧客的要求進(jìn)行表記的系統(tǒng)?Hasasystembeendevelopedtoensurethatallmaterialsshippedarelabeledaccordingtocustomerrequirements?12.4假如未依照計(jì)劃百分之百交托,供方能否有采納糾正舉措的憑證而且與顧客就交托問題的信息進(jìn)行交流?Ifth
45、esuppliersdeliveryperformanceisnot100%toschedule,isthereevidenceofimplementedcorrectiveactions,andofcommunicationregardingdeliveryprobleminformationtothecustomer?TOTALELEMENTSCORE因素總分INTERNALQUALITYAUDITS內(nèi)部質(zhì)量控制ELEMENT13因素13評(píng)審員記錄得分問題QuestionAssessorScoreNotes;.13.1供方能否按計(jì)劃進(jìn)行內(nèi)部過程和質(zhì)量系統(tǒng)的審查?Doesthesupplie
46、rcarryoutinternalqualitysystemauditsasplanned?13.2能否記錄了審查結(jié)果并提請責(zé)任人員的注意?Aretheauditresultsrecordedandbroughttotheattentionoftheresponsiblepersonnel?13.3能否實(shí)時(shí)采納了糾正舉措?Arecorrectiveactionscarriedoutonatimelybasis?13.4能否進(jìn)行追蹤審查,以記錄和考證糾正舉措的有效性?Aretherefollow-upauditactivitiesforrecordingandverifyingtheeffect
47、ivenessofthecorrectiveactionstaken?TOTALELEMENTSCORE因素總分PRODUCTQUALITYANDDELIVERYPERFORMANCE產(chǎn)質(zhì)量量和供貨績效ELEMENT14因素14評(píng)審員記錄得分問題QuestionAssessorScoreNotes14.1針對現(xiàn)有的顧客其批量供貨產(chǎn)品的批次合格率表現(xiàn)如何?記錄暫不Whataboutthepassingrateofmassproductionforcurrentcustomer?評(píng)分14.2針對現(xiàn)有的顧客其批量供貨產(chǎn)品的PPM表現(xiàn)如何?記錄暫不WhatisthePPMperformanceonsu
48、ppliersmassproductpartsfor評(píng)分currentcustomers?14.3針對現(xiàn)有的顧客其批量供貨產(chǎn)品的售后市場索賠表現(xiàn)如何?記錄暫不Whatisthesupplierservicepartsclaimofthemassproductionpartsfor評(píng)分currentcustomers?14.4供給商內(nèi)部生產(chǎn)過程中的產(chǎn)品一次合格率表現(xiàn)如何?記錄暫不Whatisthesupplierfirsttimepassingrateinitsinternalproduction評(píng)分process?14.5針對現(xiàn)有的顧客其批量供貨產(chǎn)品的供貨實(shí)時(shí)性表現(xiàn)如何?記錄暫不Whatist
49、hesuppliersdeliveryperformance?評(píng)分TOTALELEMENTSCORE因素總分TRAINING培訓(xùn)ELEMENT15因素15問題Question15.1能否展開針對企業(yè)全體職工的技術(shù)素質(zhì)檢查工作(素質(zhì)矩陣表)?Doesthesupplierdevelopabilityinvestigationforalltheemployees?(AbilityMatrix)15.2能否依據(jù)職工的技術(shù)素質(zhì)檢查結(jié)果,確立職工的培訓(xùn)和技術(shù)需求,并落實(shí)相應(yīng)的職工培訓(xùn)計(jì)劃?Doesthesupplierfullyunderstandtheemployeestrainingdemandan
50、dcarryoutinemployeestrainingplanaccordingtoemployeeabilityinvestigation?15.3職工的曠工和人員流動(dòng)表現(xiàn)如何?Whataretheemployeeabsenceandturnover?評(píng)審員記錄得分AssessorNotesScore;.15.4能否依照所要求的必需的教育、培訓(xùn)和/或經(jīng)驗(yàn)進(jìn)行資格查核?Arepersonnelqualifiedbaseduponappropriateeducation,trainingrequirementsand/orexperienceasrequired?TOTALELEMENTSCO
51、RE因素總分TECHNICALASSESSMENT技術(shù)評(píng)審ELEMENT16因素16評(píng)審員記錄得分問題QuestionAssessorScoreNotes16.1研發(fā)計(jì)劃R&DPlan:長久和短期的研發(fā)計(jì)劃能否已經(jīng)被擬訂?Havelong-termandshort-termR&Dplansbeenestablished?長久和短期的研發(fā)計(jì)劃的擬訂?Establishmentoflong-termandshort-termR&Dplans短期研發(fā)計(jì)劃Short-termR&Dplan中長久研發(fā)計(jì)劃Mid-tolongR&Dplan在研發(fā)計(jì)劃中的每個(gè)項(xiàng)目詳盡的進(jìn)展計(jì)劃(進(jìn)度表/人員/設(shè)備/估算等)
52、DetailprogressplanperprojectinR&Dplan(Schedule/personnel/equipment/budgetetc.)鑒于研發(fā)計(jì)劃上實(shí)質(zhì)的進(jìn)展控制結(jié)果ControlofactualprogressresultbasedonR&Dplans注顯然示出每年新技術(shù)和質(zhì)量目標(biāo)的如何被達(dá)成Roadmapshowinghownewtechnologyandqualitygoalsaretobeachievedeachyear.包含當(dāng)前產(chǎn)品的改良計(jì)劃和結(jié)果(績效,靠譜性,成本,質(zhì)量,重量)Inclusionofthecurrentproductimprovementpl
53、anandresults(performance,reliability,cost,quality,weight)每年的研發(fā)投資計(jì)劃(人員水平,設(shè)備)R&Dinvestmentplanforeachyear(personnellevel,equipment)16.2新技術(shù)的發(fā)展計(jì)劃Newtechnologydevelopmentprogram:供給商有沒有不停和競爭敵手比較他的產(chǎn)品并全力獲得進(jìn)步?Doesthesupplierconstantlycompareitsproductswiththosebycompetitorsandtrytomakeimprovements?水平基準(zhǔn)點(diǎn)(人員、質(zhì)
54、量、成本、重量、靠譜性、形狀、體制的比較)Benchmarking(comparisonofperformance,Quality,cost,weight,reliability,shape,andmechanism)計(jì)劃和實(shí)質(zhì)結(jié)果的水平基準(zhǔn)點(diǎn)PlanandactualresultsofBenchmarking掌握和操作性能的水平基準(zhǔn)點(diǎn)Holdingandoperationcapabilityofbenchmarkingroom文件和數(shù)據(jù)基礎(chǔ)的水平基準(zhǔn)點(diǎn)結(jié)果Documentationanddatabaseofbenchmarkingresults擬訂計(jì)劃來減小與競爭敵手產(chǎn)品之間的差距Estab
55、lishmentofaplantoclosethegapwiththecompetitorsproducts有沒有按期采集新技術(shù)的信息Isinformationgatheringinnewtechnologydoneregularly?存在一個(gè)團(tuán)隊(duì)負(fù)責(zé)信息的采集和按期數(shù)據(jù)剖析在技術(shù)趨向方面?Existenceofagroupresponsiblefortheinformationgathering&periodicgatheringofanalysisdataontechnologytrends技術(shù)結(jié)盟,戰(zhàn)略結(jié)盟Technicalalliances,strategicalliances;.16
56、.3智識(shí)產(chǎn)權(quán)的全部權(quán)Ownershipofintellectualproperties:什么樣才是擁有智識(shí)產(chǎn)權(quán)?(專利權(quán),設(shè)計(jì)注冊,實(shí)用的設(shè)計(jì))Whataretheintellectualproperties(patent,designregistration,utilitydesign)currentlyowned?真切的知識(shí)全部權(quán)(在過去3年內(nèi)的)Actualintellectualpropertyownerships(duringthelast3years)知識(shí)產(chǎn)權(quán)Intellectualpropertyownerships(在過去5年內(nèi)的100%,80%,60%,40%,40%)?(d
57、uringthelast5years-100%,80%,60%,40%,40%)?(知識(shí)產(chǎn)權(quán)*權(quán)重的數(shù)字)(Numberofintellectualproperty*weight)研發(fā)人員的數(shù)字NumberofR&Dmember-權(quán)重:實(shí)質(zhì)應(yīng)用-3,專利權(quán)-1,設(shè)計(jì)注冊-0.5,實(shí)用設(shè)計(jì)-0.2Weight:Actualapplication-3,patent-1,designregistration-0.5,0.2utilitydesign-0.2-應(yīng)用:50%的權(quán)重Application:50%weight16.4研發(fā)的投資數(shù)據(jù):R&Dinvestmentdata:什么是研發(fā)投資到銷售率在
58、過去的3年內(nèi)?WhatistheR&Dinvestmenttosalesratioduringthelast3years?研發(fā)投資到銷售率(高出4%,3%,低于3%):鑒于在財(cái)政狀況R&Dinvestmenttosalesratio(above4%,3%,below3%):basedonthefinancialstatements在新技術(shù)和工藝的研究投資Researchinvestmentinnewtechnology,newtechnique一個(gè)靠譜的研發(fā)機(jī)構(gòu)是獨(dú)立運(yùn)轉(zhuǎn)的嗎?HavearesponsibleR&Dorganizationthatisindependentlyrun?(清除產(chǎn)品
59、工程/工藝)(excludingproductionengineering/technology)可相信的研發(fā)中心(超出3年,少于3年:3,2.5)AccreditedR&Dcenter(over3years,lessthan3years:3,2.5)研發(fā)部門的組織機(jī)構(gòu)OrganizationofaR&Ddepartment測試實(shí)驗(yàn)室種類研發(fā)機(jī)構(gòu)TestlaboratorytypeR&Dorganization外面研發(fā)機(jī)構(gòu)的利用UseofoutsideR&Dorganizations;.16.5產(chǎn)品設(shè)計(jì)能力:Productdesigncapability:有沒有已經(jīng)布置了適合的基礎(chǔ)組織為了獨(dú)立
60、產(chǎn)品設(shè)計(jì)工作?Haveinstalledproperinfrastructureforindependentproductdesignwork?有效的3D/2D造型設(shè)備和人員(S/W,H/W)Availabilityofthe3D/2Dmodelingequipment&personnel(S/W,H/W)有效的數(shù)學(xué)和物理剖析專家和設(shè)備(模擬能力)Availabilityofthemathematicalandphysicalanalysisspecialistandequipment(simulationcapability)3D優(yōu)化設(shè)計(jì)實(shí)例(不包含數(shù)學(xué)和物理剖析數(shù)據(jù))Actualexamp
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