2 2 2 2 2 3 3 3 9 9 2凝結(jié)水經(jīng)處理程序設(shè)計(jì)說明書12345678932.進(jìn)出水母管壓差過大(△P>0.15MPa注：在停止前置過濾器前必須開啟旁路閥，停止一臺(tái)前置過濾器旁路閥開啟％；當(dāng)過濾器進(jìn)口壓力變送器值等于凝升泵出口壓力時(shí)，升壓成功此時(shí)過濾器處于備用狀態(tài)備用2當(dāng)過濾器進(jìn)口壓力變送器值等于凝升泵出口壓力時(shí)，升壓成功1.0過濾器進(jìn)水閥30LDB11AA00124過濾器進(jìn)水閥過濾器出水閥30LDB11AA00130LDB11AA003此時(shí)過濾器處于運(yùn)行狀態(tài)出水閥330LDB11AA00130LDB11AA00330LDB11AA00130LDB11AA00330LDB10AA10130LDB11AA001230LDB10AA10130LDB10AA101過濾器進(jìn)水閥過濾器旁路閥過濾器旁路閥臺(tái)過濾器進(jìn)出管壓差過過濾器旁路閥將開啟50%,畫面發(fā)生報(bào)警旁路閥水閥水閥此時(shí)過濾器處于備用狀態(tài)3關(guān)排氣閥此時(shí)過濾器處于停運(yùn)狀態(tài)25排水反洗排水反洗22排水反洗排水反洗44排水反洗到容器底排水反洗到容器底層6668充水到罐滿排水反洗7排水反洗排水反洗到容器底層水8出水母管壓差過大(△濾器仍保持運(yùn)行狀態(tài)啟992.2.4.1過濾器從備用到運(yùn)行KKSKKS30LDF11AA00630LDF11AA00630LDF11AA00730LDF10AA00630LDP21/22AP00130LDF11AA00430LDF11AA00530LDF10AA003混床排氣閥打開，泄壓，壓力小于0.5MPa液位開關(guān)和時(shí)間同時(shí)到維持混床頂部空到分離罐混床頂部排氣閥混床頂部排氣閥混床樹脂進(jìn)口閥上部沖洗水總閥沖洗水泵混床再循環(huán)閥混床樹脂輸出閥壓縮空氣總閥泄壓滿水空氣傳送1110123456氣傳送混床及樹脂管道沖洗混床沖洗排水2033分離罐失效樹脂輸入閥分離罐底部排水閥樹脂輸出總閥樹脂輸送閥混床再循環(huán)閥混床樹脂輸出閥壓縮空氣總閥分離罐失效樹脂輸入閥分離罐底部排水閥樹脂輸送閥樹脂輸出總閥上部沖洗水總閥混床樹脂進(jìn)口閥沖洗水泵混床再循環(huán)閥排水總閥混床頂部排氣閥分離罐底部排水閥樹脂輸送閥分離罐失效樹脂輸入閥樹脂輸出總閥上部沖洗水總閥下部沖洗水總閥混床樹脂進(jìn)口閥沖洗水泵混床再循環(huán)閥混床頂部排氣閥下部沖洗水總閥K0LDP11AA001K0LDP11AA00530LDF10AA002K0LDF20AA01230LDF11AA00430LDF11AA00530LDF10AA003K0LDP11AA001K0LDP11AA005K0LDF20AA01230LDF10AA00230LDF10AA00630LDF11AA00730LDP21/22AP00130LDF11AA00430LDF10AA00430LDF11AA006K0LDP11AA005K0LDF20AA012K0LDP11AA00130LDF10AA00230LDF10AA00630LDF10AA00530LDF11AA00730LDP21/22AP00130LDF11AA00430LDF11AA00630LDF10AA005頂部進(jìn)水并維持樹脂混床、管道沖洗保證混床內(nèi)水放道進(jìn)行雙向沖洗樹脂輸送母管沖洗水閥排水總閥分離罐失效樹脂輸入閥分離罐底部排水閥樹脂輸出總閥樹脂輸送閥沖洗水泵K0LDP13AA01230LDF10AA004K0LDP11AA001K0LDP11AA00530LDF10AA002K0LDF20AA01230LDP21/22AP0012.2.4.2備用樹脂從陽再生罐輸送到混床閥閥樹脂輸送閥閥樹脂輸送閥5水/送序123456壓48閥閥閥閥內(nèi)壓力升至3.5MPa時(shí)，升壓成功KKS30LDF11AA00230LDF11AA004混床升壓門混床再循環(huán)閥停運(yùn)升壓112混床處于備用狀態(tài)確保混床壓力達(dá)到設(shè)定要求（不小于2.5MP混床升壓門混床再循環(huán)閥再循環(huán)泵進(jìn)口門KKS30LDF11AA00230LDF11AA00430LDK10AA00111151備用混床升壓開啟進(jìn)水閥開啟再循環(huán)閥再循環(huán)關(guān)閉再循環(huán)泵12345啟KKS步驟關(guān)閉再循環(huán)閥開啟混床閥1167在混床閥動(dòng)作前，先檢測(cè)旁路狀態(tài)，并打開旁路閥對(duì)應(yīng)30LDF11AA001的開度關(guān)閉此時(shí)，混床內(nèi)未泄壓，已為進(jìn)口備用狀態(tài)閥混床進(jìn)水門關(guān)閉閥混床進(jìn)水門運(yùn)行KKS2混床為備用狀態(tài)閥開啟一分鐘后即關(guān)閉停運(yùn)狀態(tài)開啟的閥KKS混床頂部排水氣30LDF11AA006閥備用卸壓1序12運(yùn)行混床進(jìn)水閥混床出水閥30LDF11AA00130LDF11AA003混床為運(yùn)行狀態(tài)（T>55℃)、系統(tǒng)壓力混床進(jìn)水閥30LDF11AA001P>4.5MPa，旁路壓閥開混床出水閥30LDF11AA003差>0.35MP那么，旁1啟混床旁路閥30LDF10AA101路閥將百分之百地開啟，使凝結(jié)水全部從旁路通過，但混床仍保持運(yùn)行狀態(tài)1、高速混床旁路不允許關(guān)條件），123456789壓力排水排水至樹脂面適當(dāng)水位4.52解決樹脂抱球,除去部分渣漬,以利分離擦洗310壓力排水排水至樹脂面適當(dāng)水位4.52解決樹脂抱球,除去部分渣漬,以利分離擦洗3103.2.4.1失效樹脂在分離塔內(nèi)分離并送出序號(hào)1作分離塔進(jìn)壓縮空氣門分離塔底部排水門沖洗水泵分離塔上部排水門分離塔頂部排水氣門分離塔底部進(jìn)風(fēng)門（25s后開）羅茨風(fēng)機(jī)排大氣門（30s后關(guān)）羅茨風(fēng)機(jī)K0LDP11AA007K0LDP11AA00530LDP21/22AP001K0LDP11AA002K0LDP11AA012K0LDP11AA010K0LDP10AA003K0LDC11/12AN001首次分離樹脂被大流量水托起分離塔頂部排水氣門K0LDP11首次分離樹脂被大流量水托起424分離塔底部進(jìn)水門1K0LDP11AA004分離塔陽樹脂出口門分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA002K0LDP11AA008K0LDP13AA012K0LDP11AA011K0LDP11AA00930LDP21/22AP001K0LDP11AA011分離塔陽樹脂出5首次分離28分離塔頂部排水氣門K0LDP11AA012分離塔上部排水門再生沖洗水門K0LDP11AA002K0LDP11AA008K0LDP13AA012分離塔陽樹脂出口門K0LDP11AA011分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA00930LDP21/22AP001K0LDP11AA011分離塔陽樹脂出678首次分離3首次分離4首次分離5151215分離塔頂部排水氣門K0LDP11AA012分離塔上部排水門K0LDP11AA002分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA009沖洗水泵30LDP21/22AP001分離塔頂部排水氣門K0LDP11AA012分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA009沖洗水泵30LDP21/22AP001分離塔頂部排水氣門K0LDP11AA012分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA00930LDP21/22AP001序號(hào)9等待脂傳送脂輸送至二次分離1二次分離2111.5812分離塔頂部排水氣門K0LDP11AA012分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA009沖洗水泵30LDP21/22AP001分離塔陰樹脂出口門K0LDP11AA006陰罐底部排水門K0LDP12AA003分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA009沖洗水泵30LDP21/22AP001分離塔頂部排水氣門K0LDP11AA012分離塔上部排水門再生沖洗水門K0LDP11AA002K0LDP11AA008K0LDP13AA012分離塔陽樹脂出口門K0LDP11AA011分離塔底部進(jìn)水調(diào)節(jié)分離塔頂部排水氣門分離塔上部排水門分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA00930LDP21/22AP001K0LDP11AA012K0LDP11AA002K0LDP11AA00930LDP21/22AP001操作員至現(xiàn)場(chǎng)觀察。只有在得到運(yùn)行人員的確認(rèn)分離出來的陰樹脂被從分離罐上部進(jìn)入的水壓入陰罐，目測(cè)檢查K0LDP11AA011分離塔陽樹脂出二次分離3二次分離分離塔頂部排水氣門K0LDP11AA012K0LDP11K0LDP11AA00910沖洗水泵30LDP21/22AP001分離塔頂部排水氣門K0LDP11AA01212分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA0094等待陽樹脂傳送脂送至管道沖洗16.92分離塔頂部排水氣門K0LDP11AA012分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA00930LDP21/22AP001分離塔頂部進(jìn)水門K0LDP11AA003分離塔陽樹脂出口門K0LDP11AA011陽再生罐樹脂進(jìn)口門K0LDP13AA011陽再生罐底部排水門K0LDP13AA003分離塔底部進(jìn)水調(diào)節(jié)K0LDP11AA009陽罐樹脂進(jìn)口門陽罐底部排水門再生沖洗水門混床底部沖洗水門失效樹脂隔離門30LDP21/22AP001K0LDP13AA011K0LDP13AA003K0LDP13AA01230LDF10AA00530LDF10AA002K0LDF20AA01230LDP21/22AP001在該步，運(yùn)行人員必須到現(xiàn)場(chǎng)觀察分離情況，只有得到操作員的確認(rèn)，才能進(jìn)行下步的樹脂輸送分離出的陽樹脂被從分離罐上部進(jìn)入的水流壓入陽罐，當(dāng)界面檢測(cè)器發(fā)出信號(hào)或設(shè)定時(shí)間結(jié)束時(shí)間時(shí)間12345678排水反洗加壓底部洗充水時(shí)間13.34.04.00.53.0陰罐進(jìn)壓縮空氣門陰罐中排門沖洗水泵陰罐底部進(jìn)風(fēng)門陰罐底部進(jìn)水門陰罐進(jìn)壓縮空氣門沖洗水泵罐頂部排水氣門K0LDP12AA001K0LDP12AA00830LDP21/22AP001K0LDP12AA007K0LDP12AA00530LDP21/22AP001K0LDP12AA008K0LDP10AA003K0LDP12AA00430LDP21/22AP001K0LDC11/12AN001K0LDP12AA002K0LDP12AA00830LDP21/22AP001K0LDP12AA00730LDP21/22AP001K0LDP12AA007K0LDP12AA00530LDP21/22AP001K0LDP12AA007K0LDP12AA003K0LDP12AA00530LDP21/22AP001K0LDP12AA001K0LDP12AA008給陰罐充滿水是為以后的步驟作位開關(guān)動(dòng)作排水到樹脂面適當(dāng)水位在水量較少的情況下,樹脂才能起到較好的擦洗效果反洗進(jìn)水至樹脂面適當(dāng)水位形成一定壓力的空氣室通過再生配水器把上部懸浮物排出罐外通過底排和再生配水器把懸浮物充分排出體外陰罐中部同時(shí)進(jìn)水是為沖刷可能95射入三通溫度調(diào)節(jié)門三通進(jìn)堿門三通溫度調(diào)節(jié)門堿計(jì)量泵罐底部排水門再生沖洗水門K0LDP12AA006K0LDP12AA003K0LDT10AA10130LDP21/22AP001K0LDP12AA006K0LDN12AA002K0LDP12AA003K0LDT10AA10130LDP21/22AP001K0LDN53/54AP001K0LDP12AA001K0LDP12AA003K0LDP12AA009K0LDP13AA01230LDP21/22AP001吸附在中部布?jí)A裝置上的樹脂或位開關(guān)動(dòng)作注意稀釋水的流在40℃左右注意稀釋水的流罐樹脂出口門將產(chǎn)生脈沖(每300秒開啟5流速較快以利再生時(shí)置換出的離K0LDP12AA009陰罐樹脂出口門將產(chǎn)生脈沖(每300秒開啟5秒)時(shí)間4.0反洗底部洗4.0陰罐底部進(jìn)風(fēng)門罐頂部排水氣門K0LDP12AA007K0LDP12AA00530LDP21/22AP001K0LDP12AA008K0LDP10AA003K0LDP12AA008D0LDP31/32AA00130LDP21/22AP001K0LDP12AA002K0LDP12AA00830LDP21/22AP001K0LDP12AA00730LDP21/22AP001K0LDP12AA007K0LDP12AA00530LDP21/22AP001K0LDP12AA007K0LDP12AA003K0LDP12AA00530LDP21/22AP001K0LDP12AA001K0LDP12AA00830LDP21/22AP001排水到樹脂面適當(dāng)水位形成一定壓力的排水到中排無水充水至液位開關(guān)動(dòng)作20K0LDP12AA001K0LDP12AA003對(duì)陰樹脂進(jìn)行大時(shí)間時(shí)間如果在設(shè)定時(shí)間內(nèi)，未達(dá)到要求，則應(yīng)報(bào)警查明原因30LDP21/22AP001可根據(jù)實(shí)際情況進(jìn)行確定。2.程序ART-11～ART-17是可以不斷重復(fù)的，操作員可根據(jù)實(shí)際情況進(jìn)行確定。序號(hào)12345.24.05.2陽罐頂部排水氣門陽罐頂部進(jìn)水門沖洗水泵陽罐進(jìn)壓縮空氣門陽罐中排門沖洗水泵羅茨風(fēng)機(jī)排大氣門（45s后關(guān)）陽罐底部進(jìn)風(fēng)門（40s后開）羅茨風(fēng)機(jī)沖洗水泵陽罐底部進(jìn)水門KKSK0LDP13AA008K0LDP13AA00130LDP21/22AP001K0LDP13AA007K0LDP13AA00530LDP21/22AP001K0LDP13AA008K0LDP10AA003K0LDP13AA004K0LDC11/12AN00130LDP21/22AP001K0LDP13AA002K0LDP13AA008排水至樹脂面適充水56789周入4.0陽罐進(jìn)壓縮空氣門陽罐中排門沖洗水泵陽罐進(jìn)壓縮空氣門陽罐底部排水門陽罐中排門沖洗水泵陽罐底部排水門酸混合三通進(jìn)酸門沖洗水泵酸計(jì)量泵陽罐進(jìn)酸門陽罐底部排水門再生沖洗水門陽罐樹脂出口門沖洗水泵K0LDP13AA007K0LDP13AA00530LDP21/22AP001K0LDP13AA007K0LDP13AA003K0LDP13AA00530LDP21/22AP001K0LDP13AA008K0LDP13AA001K0LDP13AA00630LDP21/22AP001K0LDP13AA006K0LDP13AA003K0LDN11AA00230LDP21/22AP001K0LDN51/52AP001K0LDP13AA006K0LDP13AA003K0LDP13AA012K0LDP13AA00930LDP21/22AP001定壓力的空氣室罐內(nèi)被擦洗下來的細(xì)小顆粒在中部被沖洗出來罐內(nèi)被擦洗下來的細(xì)小顆粒在刷可能吸附在中部布酸裝置上的雜質(zhì)顆粒，充水至液位開關(guān)動(dòng)作陽罐注入稀酸溶液時(shí)，要注意水的流量和稀酸的濃度變化或控制 (~4必要的流量對(duì)陽樹脂30302將產(chǎn)生脈沖（每300秒開陽罐頂部進(jìn)水門再生沖洗水門K0LDP13AA001K0LDP13AA003K0LDP13AA012周5.05.25.2羅茨風(fēng)機(jī)排大氣門（30s后關(guān)）陽罐底部進(jìn)風(fēng)門（25s后開）羅茨風(fēng)機(jī)沖洗水泵陽罐進(jìn)壓縮空氣門陽再生罐中排沖洗水泵陽罐進(jìn)壓縮空氣門陽罐底部排水門陽罐中排沖洗水泵陽罐頂部排水氣門陽罐頂部進(jìn)水門沖洗水泵陽罐頂部進(jìn)水門陽罐底部排水門陽罐出水口取樣電K0LDP13AA008K0LDP10AA003K0LDP13AA004K0LDC11/12AN00130LDP21/22AP001K0LDP13AA002K0LDP13AA00830LDP21/22AP001K0LDP13AA00730LDP21/22AP001K0LDP13AA007K0LDP13AA00530LDP21/22AP001K0LDP13AA007K0LDP13AA003K0LDP13AA00530LDP21/22AP001K0LDP13AA008K0LDP13AA00130LDP21/22AP001K0LDP13AA001K0LDP13AA003排水至樹脂面適洗使陽罐形成一定盡可能地排除雜質(zhì)及細(xì)小顆粒盡可能地排除雜質(zhì)及細(xì)小顆粒對(duì)陽樹脂進(jìn)行大結(jié)束。但如果在設(shè)定時(shí)間內(nèi)排水水質(zhì)仍未達(dá)到要序序開啟的閥開啟的泵/風(fēng)機(jī)號(hào)陰罐頂部進(jìn)水門K0LDP12AA001陰樹脂輸送前的快速陰罐底部排水門K0LDP12AA003漂洗是為確保陰13漂洗沖洗水泵30LDP21/22AP001樹脂輸送前的質(zhì)量陰罐進(jìn)壓縮空氣門K0LDP12AA007陰罐下部進(jìn)水松陰罐底部進(jìn)水門K0LDP12AA002動(dòng)樹脂，頂部進(jìn)陰罐樹脂出口門K0LDP12AA00910氣形成的一定壓2陽罐底部排水門K0LDP13AA003送力的空氣室把樹陽罐樹脂進(jìn)口門K0LDP13AA011脂送出沖洗水泵陰罐頂部進(jìn)水門30LDP21/22AP001K0LDP12AA001陰罐底部進(jìn)水門K0LDP12AA002陰罐上部進(jìn)水，淋洗陰罐樹脂出口門K0LDP12AA0093保證了罐內(nèi)的樹3樹脂陽罐底部排水門K0LDP13AA003脂不被殘留輸送陽罐樹脂進(jìn)口門沖洗水泵K0LDP13AA01130LDP21/22AP00130LDF10AA00530LDF10AA00530LDF10AA002K0LDF20AA012樹脂輸送管道雙K0LDP13AA011向沖洗K0LDP13AA003K0LDP13AA01230LDP21/22AP001給陰罐充滿水是K0LDP12AA001為以后的步驟作K0LDP12AA008好準(zhǔn)備，充水至30LDP21/22AP001液位開關(guān)動(dòng)作混床底部沖洗水門混床樹脂出口隔離門機(jī)失效樹脂隔離門陽罐樹脂進(jìn)口門陽罐底部排水門再生沖洗水門沖洗水泵陰罐頂部進(jìn)水門陰罐頂部排水氣門沖洗水泵沖洗充水管道55423.2.4.5陰陽樹脂在陽罐內(nèi)空氣混合并漂洗備用陽罐頂部排水氣門羅茨風(fēng)機(jī)排大氣門（30s后關(guān)）后開）羅茨風(fēng)機(jī)KKSK0LDP13AA001K0LDP13AA00830LDP21/22AP001K0LDP13AA007K0LDP13AA005K0LDP13AA008K0LDP10AA003K0LDP13AA004K0LDC11/12AN001充水至液位開陽罐放水到樹脂面適當(dāng)位置必須確保樹脂被混合均勻充水混合547序12345666混合并排水快速15漂洗陽罐底部進(jìn)風(fēng)門陽罐頂部排水氣門陽罐中排門羅茨風(fēng)機(jī)陽罐頂部進(jìn)水門陽罐頂部排水氣門沖洗水泵陽罐