可編輯可修改生物顆粒燃料熔煉爐使用維護(hù)、保養(yǎng)說明書敬告！OperationandMaintenanceInstructionofBio-massPelletFuelSmeltingFurnaceAttention!請用戶使用前詳細(xì)閱讀產(chǎn)品使用維護(hù)、保養(yǎng)說明書，并請在使用過程中嚴(yán)格遵循產(chǎn)品使用維護(hù)、保養(yǎng)說明書，若由用戶使用不當(dāng)引起的損壞制造商將不承擔(dān)責(zé)任，碳化硅石墨坩堝屬易耗件，不在質(zhì)保范圍。Pleasereadtheproductoperationandmaintenanceinstructioncarefullybeforeuse,andstrictlyfollowtheproductoperationandmaintenanceinstructionduringtheoperation.Incaseofanydamagecausedbyimproperuse,themanufacturerwillnotbeliable;thesiliconcarbidegraphitecrucibleissubjecttovulnerablepartandexcludedinthewarrantyscope.泰州杰利瑞節(jié)能科技發(fā)展有限公司TaizhouJieLiruiEnergyTechnologyDevelopmentCo.,Ltd精選模板

可編輯可修改目錄Catalog1概述Introduction生物顆粒燃料熔煉爐（以下簡稱“熔煉爐”）采用半氣化復(fù)合燃燒技術(shù)，具有低碳環(huán)保、高效節(jié)能、操作維護(hù)簡單的特點(diǎn)，是替代燃油1概述2組成3主要技術(shù)參數(shù)4主要用途及適用范圍5配電要求6安裝7啟動前檢查8烘爐9使用與維護(hù)Introduction爐、燃?xì)鉅t、焦碳爐、電爐的最佳產(chǎn)品，可以降低30%～60%的能耗Components成本。MaintechnicalparametersBasedonthesemi-gasificationcompositecombustiontechnology,bio-masspelletfuelsmeltingfurnace(hereinafterreferredtoasthe“smeltingfurnace")isandcharacterizedbythelow-carbonenvironmentalprotection,highefficiency,energyconservation,simpleoperationandmaintenance.Itisthebestproducttoreplacetheoil-firedfurnace,gas-firedfurnace,cokefurnaceandelectricfurnace;andthecostofenergyconsumptioncanbereducedby30%~60%.MainapplicationsandapplicablescopesPowerdistributionrequirementsInstallationCheckbeforestart-upDry-offoperationforfurnaceOperationandmaintenance10碳化硅石墨坩堝使用注意事項(xiàng)2組成ComponentsPrecautionsforusingsiliconcarbidegraphitecrucible熔煉爐主要由爐殼、爐膛、坩堝、燃燒室、風(fēng)機(jī)、電控箱、送料11常見故障與排除12運(yùn)輸及開箱檢查13技術(shù)支持Commonfaultsandtroubleshooting器、裝料器、爐蓋、堝蓋、保溫層、煙囪、除塵器、扒灰口等組成。Transportationandout-of-boxinspectionThesmeltingfurnaceismainlycomposedofthefurnaceshell,hearth,crucible,combustionchamber,fan,electriccabinet,feeder,charger,Technicalsupport精選模板

可編輯可修改furnacecover,cruciblecover,thermalinsulationlayer,chimney,dustremoverandash-scoopingmouth,etc.matchedwiththedie-castingmachine,andalsocanbeusedforliquidaluminumheatpreservation,degasificationandrefinement.5配電要求Powerdistributionrequirements電制Powersupplyspecification：AC380V50Hz功率Power：不小于1.9kWnolessthan1.9kWsmokeoutletchargersmokeoutletelectriccabinet杰利瑞cruciblecovercrucible6安裝Installationfurnacecoverfeeder熔煉爐安裝地基需平整，并有足夠的承載強(qiáng)度。將熔煉爐吊裝至hearth地基上，調(diào)整水平后接通電源，并接好接地線。thermalinsulationlayerfurnaceshellTheinstallationfoundationofsmeltingfurnaceshallbeleveledandhaveenoughbearingstrength.Hoistthesmeltingfurnacetothefoundation,levelitoff,andthenturnonthepowersupplyandsetitproperlyearthed.7啟動前檢查Checkbeforestart-upfanash-scoopingmouthash-scoopingmouthcombustionchamber3主要技術(shù)參數(shù)Maintechnicalparameters7.1電源線連接是否正確，接觸點(diǎn)是否規(guī)范和牢實(shí)，接地線是否正確型號容量熔化率功率重量PartNo.CapacityMeltingrate120kg/hRating1.9kWWeight2700kg連接。Whetherthepowercordisconnectedcorrectly;whetherthecontactpointsarestandardizedandfirmornot;whetherthegroundingwireisconnectedproperly.JLR-SWRL-500500kg4主要用途及適用范圍Mainusagesandapplicablescope熔煉爐主要供熔化或熔煉鋁、鋅、鉛、錫等低熔點(diǎn)有色金屬及合金，一般與壓鑄機(jī)配套，也可用于鋁液保溫、除氣、精煉。Thesmeltingfurnaceismainlyusedtofuseormeltthelow-melting-pointnon-ferrousmetals(suchasaluminum,zinc,lead,tin)andalloys,generally精選模板可編輯可修改7.2測溫?zé)犭娕际欠裾_連接。2000C～3000C3000C～4000C2小時2hours1小時1hourWhetherthetemperaturethermocoupleisconnectedcorrectly.7.3熔煉爐的扒灰口門、加料口蓋及爐蓋是否關(guān)好鎖緊。4000C升到7000C后保溫一個小時Whetherthedoorforash-scoopingmouth,thecharginginletcoverandfurnacecoverareclosedandtightenedup.Carryouttheheatpreservationfor1hourwhenrising7000Cfrom4000C9使用與維護(hù)Operationandmaintenance9.1打開電8烘爐Dry-offoperationforfurnace8.1新爐或長期停用的爐子以及新更換坩堝后的爐子在投入使用前必控箱蓋，合上空氣開關(guān)；關(guān)好電控箱蓋，將“電源開關(guān)”置須進(jìn)行烘爐，否則將會引起石墨坩堝的開裂，影響使用壽命。于“0N”位置，控制回路溫度控制器顯示當(dāng)前坩堝溫度，設(shè)定所需要的8.1Thenewfurnaceorthelong-termunusedfurnaceandthefurnacewithnewcrucibleshallbetreatedwithdryingoperationbeforeuse;otherwise,itwillcausethecrackingofgraphitecrucibleandaffecttheservicelife.溫度。9.1Opentheelectriccabinetcover,andclosetheairswitch;closetheelectriccabinetcover,andadjustthe“powerswitch”to“ON”;thenthecontrollooptemperaturecontrollerdisplaysthecurrentcrucibletemperature,andsettherequiredtemperature.8.2烘爐溫度從低至高，用戶在烘爐過程中派專人值守，做好烘爐記錄，防止意外事故發(fā)生。Thedry-offtemperaturerangesfromlowtemperaturetohightemperature;duringthedryingoperation,theusershallassignthespecialpersonneltotakechargeandkeepthedry-offoperationrecordsproperty,soastopreventtheoccurrenceoftheaccidents.9.2將“運(yùn)行開關(guān)”置于“ON”位置，將送料頻率和風(fēng)機(jī)頻率先調(diào)整為0Hz；先人工點(diǎn)火，再緩慢加大送料頻率，待顆粒燃燒著火后再慢慢加大送料及風(fēng)機(jī)頻率，調(diào)整火焰達(dá)到最佳工作狀態(tài)。9.2Turnthe“runswitch”to"ON",adjustthefeedingfrequencyandfanfrequencyto8.3烘爐溫度及時間如下：Dry-offtemperatureandtimerequirementsarelistedasfollows:00C～2000C3小時3hours精選模板

可編輯可修改0Hz;conductthemanualignitionfirstly,andthenslowlyincreasethefeedingfrequency;afterthepelletscombustandcatchfire,increasethefeedingandfanfrequencyslowly,andadjusttheflametothebestworkingcondition.blowhole;iftheashdepositsfailtobecleared,theincurredoxideswillblockthefireholeanddifficulttoremove.9.5該爐所用生物顆粒里面不能有金屬物及石塊等雜物，以免卡住送料輪。9.3隨著燃燒器工作，溫度上升，坩堝當(dāng)前溫度超過設(shè)定溫度時，送料與風(fēng)機(jī)的頻率會自動減慢至保溫狀態(tài)，溫度低于設(shè)定值時送料與風(fēng)機(jī)自動加速至設(shè)定頻率工作。9.5Thebio-masspelletsusedinthefurnacecan’tcontainthedebris,suchasmetalsandstones,soastoavoidgettingthefeedingliquidimpellerstuck.9.6正常工作時燃燒室與熔煉爐的觀察門、扒灰門、加料蓋保持鎖緊9.3Alongwiththeburnerworks,thetemperaturerises;whenthecurrentcrucibletemperatureishigherthanthesettingtemperature,thefeedingfrequencyandfanfrequencywillautomaticallyslowtotheheatpreservationcondition;whenthetemperatureislowerthanthesettingvalue,thefeedingfrequencyandfanfrequencywillautomaticallyacceleratetothesettingfrequency.狀態(tài)。9.6Duringthenormaloperation,thecombustionchamber,observationgate,ash-scoopingholeandfeedingcoverofthesmeltingfurnaceshallbetightened.9.7溫度控制器最高設(shè)定溫度一般為8500C左右，超溫使用爐襯及坩堝容易損壞。9.4熔煉爐投入使用后，燃燒室與熔爐火口必須每天扒灰保養(yǎng)一次，9.7Generally,themaximumsettingtemperatureofthetemperaturecontrolledis8500Corso;incaseofoverheating,thefurnacelinerandcruciblewillbeeasilydamaged.保持燃燒火口、燃燒室內(nèi)爐排下灰口及爐膛火口內(nèi)不能有過多的積灰，如果幾天不清灰會結(jié)成氧化物堵塞火槍口，很難清除。9.4Afterthesmeltingfurnaceisputintouse,thecombustionchamberandstokeholemustscoopuptheashesonceadayformaintenance,soastoavoidexcessiveashdepositsinthecombustionblowhole,theash-dischargingholeofgrateinthecombustionchamberandthefurnace精選模板

可編輯可修改9.8每天清理坩堝內(nèi)壁的殘渣，保持爐蓋、坩堝的清潔，以防氧化物essentialtoheatthecrucibletothemeltingpointtemperaturefirstly;ifthetemperatureislowerthantheabovementionedtemperature,thefeedingmaterialswillbringabouttheruptureofcrucible.積累而無法清理，影響熔化速度，損壞坩堝。9.8Cleanuptheresiduesontheinnerwallofthecrucibleeveryday;keepthefurnacecoverandcrucibleclean,soastoavoidtheinabilitytobeclearedduetotheaccumulatedoxides,affectthemeltingrateanddestroythecrucibleaccordingly.9.12停爐若不超過24小時，建議不停爐，可將料液溫度設(shè)定在金屬熔點(diǎn)溫度以上保溫，再次使用前2小時左右將料液溫度重新設(shè)定到使用溫度即可。9.9料液不可加得過滿，料液高度低于坩堝邊沿30～50mm，以防料液9.12Ifthefurnaceshutdowntimeislessthan24hours,thenitisrecommendednottoshutdownthefurnace;itisfeasibletosetthefeedingliquidtemperatetothemetalmetingpointtemperatureforheatpreservation;in2hoursbeforethenextoperation,resetthefeedingliquidtemperaturetotheoperatingtemperature.溢出到火槍口造成堵塞，損壞爐膛及坩堝。9.8Thefeedingliquidcan’tbeoverfilled;theheightofthefeedingliquidshallbe30~50mmlowerthantheedgeofthecrucible,soastoavoidthejammingduetotheoverflowedfeedingliquidatthefirehole,anddestroyingthehearthandcrucible.9.13每班次需不定時的檢查測溫系及統(tǒng)熱電偶是否正常，如溫度顯示9.10在加料前請將料錠或料頭先預(yù)熱，不能一次性投放過多，在生產(chǎn)閃爍不定，需檢查熱電偶接線是否燒損或松動。9.13Ineachshift,itisessentialtoirregularlycheckwhetherthetemperature過程中均勻加料。9.10Pleasepreheatthematerialingotsoringotheadsbeforecharging;excessivefeedingisnotallowedinalumpsum;theuniformfeedingshallbedoneintheproductionprocess.9.11將熔化的料液轉(zhuǎn)入坩堝前，必須先將坩堝加熱至金屬熔點(diǎn)溫度附近后再加入，如低于上述溫度時加入料液，會引起坩堝破裂。9.11Beforethemeltfeedingliquidisdeliveredintothecrucible,itis精選模板

可編輯可修改measurementsystemandthethermocouplesarenormal;ifthetemperaturedisplayflickers,itisessentialtocheckwhetherthethermocouplewiringisburntorloose.Precautionsforusingsiliconcarbidegraphitecrucible10.1坩堝是脆性物品，注意輕搬輕放，不要與機(jī)械性外力撞擊，更不可從高處跌落。9.14每班次需不定時的查看電控箱及電壓、電流狀況，檢查接線部位10.1Crucibleisfragile,andshallbehandledwithcare;neithercollideitwiththemechanicalforce,normakeitfallfromtheheight.是否有松動，要定期清理控制箱及電動機(jī)上的灰塵防止散熱不良導(dǎo)致溫度過高燒壞機(jī)器，以保證能正常生產(chǎn)。10.2坩堝放置區(qū)絕對要避免潮濕及防淋水，不可直接放于地面上，需9.14Ineachshift,itisessentialtoirregularlychecktheelectriccabinet,thevoltageandcurrentsituation,checkwhetherthewiringpartsarelooseornot;itisessentialtoremovethedustonthecontrolcabinetandmotorregularlyandpreventburningoutthemachineduetothehightemperaturefromthebadheatdissipation,soastoensurethenormalproduction.放置在棧板上并密封。10.2Thecrucibleshallabsolutelykeepdryandavoidmoisture,shallnotbeputonthegrounddirectly;thecrucibleshallbeplacedonthepalletandsealedoff.10.3搬運(yùn)時不可在地面上橫向滾動，需用運(yùn)輸工具來搬運(yùn)，并在運(yùn)輸9.15若擬停爐不用側(cè)須將坩堝內(nèi)料液全部清理干凈；將“運(yùn)行開關(guān)”和工具上墊上紙皮或碎布來防震?！半娫撮_關(guān)”全部置于“OFF”位置，斷開電控箱內(nèi)空氣開關(guān)；打開所有10.3Whencarryingthecrucible,thehorizontalrollingonthegroundisnotallowed;itis清灰口清理積灰，鎖緊好清灰口蓋，蓋好堝蓋，斷開電源。9.15Ifthefurnaceisplannedtobeshutdown,thenallthefeedingliquidinthecrucibleshallbecleanedup;adjustthe“runswitch”and“powerswitch”to“OFF”,disconnecttheairswitchintheelectricalcabinet;openallash-dischargingholesfordedusting,tightenuptheash-dischargingholecover,closetheash-dischargingcoveranddisconnectthepowersupply.10碳化硅石墨坩堝使用注意事項(xiàng)精選模板

可編輯可修改essentialtocarrythecruciblebyvehicles,andplacethepapersorragcuttingsonthevehicleforavoidshocking.warm,soastopreventthecruciblefrommoisture.10.7每日工作完成后請在堝體通紅時及時清理堝內(nèi)壁附著的殘渣，以10.4投料時料定要沿坩堝壁垂直緩慢加入，防止料錠用力過大撞擊或免殘渣過多影響傳熱效率及降低熔解率，甚至由于熱膨脹而造成坩堝的損壞。擠壓坩堝。10.4Whenfeedingthematerials,itisessentialtoaddthefeedingingotslowlyandverticallyalongthecruciblewall,soastopreventthefeedingingotfromhittingorsqueezingthecrucibleduetooverexertion.10.7Afterthecompletionofdailywork,pleasecleanuptheattachedresiduesontheinnerwallofthecruciblewhenthecruciblebodyisred,soasnottoaffecttheheattransferefficiencyanddecreasethemeltingrateduetotheexcessiveresidues,eventhedamageofthecruciblecausedbythethermalexpansion.10.5酸化物（除渣劑）使用需適量，以免侵蝕坩堝，過量使用會損壞坩堝。10.5Acidifiedmatters(thedeslaggingagent)shallbeusedmoderately,soastoavoidtheerosionofthecrucible;theexcessiveusecandamagethecrucible.10.8停用后需使用前將坩堝預(yù)熱4～5小時除濕，對坩堝使用壽命有幫助。10.8Aftershutdown,thecrucibleshallbepreheatedin4-5hoursfordehumidificationbeforenextuse;suchoperationishelpfultotheserviceofthecrucible.10.6停電或停爐坩堝內(nèi)剩余料液要及時取出，坩堝內(nèi)盡量不要留有殘液，以免下次開爐時熱膨脹造成坩堝損壞，停爐后要蓋好爐蓋保持余溫，防止坩堝受潮。10.9更換坩堝時，需在堝臺上墊上耐火棉料材，避免坩堝與堝臺粘連。10.6Whenpoweringofforshuttingdownthefurnace,theremainingfeedingliquidinthecrucibleshallberemovedtimely;avoidtheresidueoffeedingliquidinthecrucibleasmuchaspossible,soastoavoidthedamageofcrucibleduetothethermalexpansioninthenextblow-in.Aftertheshutdownofthefurnace,itisessentialtocoverthefurnacelidandkeepthe精選模板

可編輯可修改10.9Whenreplacingthecrucible,itisessentialtopadthefireproofcottonmaterialsonthecruciblebench,soastoavoidtheadhesionbetweenthecrucibleandbench.thehopperanddismantlethehopper,andthentakeoutthemetalblocksorsmallstonesstuckinthefeedingimpeller.10.10為了提高坩堝使用壽命，請客戶務(wù)必做到：坩堝每使用30天轉(zhuǎn)減速機(jī)電機(jī)損壞或輸料輪軸承損壞動一次，以便調(diào)整火槍口與坩堝的接觸面。10.10Forincreasingtheservicelifeofcrucible,pleasemakesurethatthecrucibleisrotatedonceevery30daysinuse,soastoadjustthecontactsurfacebetweenthefiregunholeandthecrucible.Themotorofthespeedreducerisdamagedorthebearingofthefeedingimpellerisdamaged;更換電機(jī)或軸承即可。Replacethemotororbearing.11常見故障與排除Commonfaultsandtroubleshooting故障現(xiàn)象故障原因排除方法FaultsCausesoffaultsTroubleshooting按住電控箱蓋上投料反轉(zhuǎn)按鈕片刻，加料斗加料口蓋運(yùn)行時加料口蓋與放料口蓋必須蓋好料斗回火待順暢后松開即可。沒有蓋好鎖緊，防回止火。輸料輪卡生物顆粒內(nèi)有金Pressthefeedingreservebuttononthe死屬塊或石子electriccabinetforamoment,andlooseThefeedingTherearemetalafterthefeedingwheelsbecomesmooth.blocksorsmall若上述方法仍不能解決，則將料斗的impellersstonesinthe料放完后把料斗拆下，再將卡在送料getstruck,bio-masspellets.葉輪的金屬塊或石塊取出。Iftheabove-mentionedmethodisnoteffective,unloadthefeedingmaterialsin精選模板可編輯可修改Thechargingholecoverofthehopperisnotcoveredproperly.煙囪冒黑煙調(diào)節(jié)送料或風(fēng)機(jī)的工作頻率，以煙囪加料過快或送風(fēng)無黑煙為準(zhǔn)。（設(shè)備出廠前參數(shù)已設(shè)定Duringoperation,thechargingholecoverandthefeedingholecovermustbetightened,soastoavoidtempering.不足Theblacksmoke好）ThetoofastfeedingmaterialsorinsufficientairthesupplyTheAdjustthefeedingfrequencyorthefanworkingfrequencyuntilnoblacksmokeburstsout.(Theparametershavebeensetwellbeforedeliveryfromthefactory.hoppertempers,檢查風(fēng)機(jī)電源是否有電、或電機(jī)是否burstsoutof風(fēng)機(jī)無送風(fēng)損壞。NoairsupplyCheckthepowersupplyofthefanischimneyfromthefan.poweredon,orwhetherthemotorisdamagedornot.熔爐及煙囪集塵及時清除熔爐內(nèi)煙塵雜物。煙囪出火器灰太多ThefireThecomesoutfurnacefromthechimneychimney.collectordusty.Clearthedebrisinthesmeltingfurnacesmeltingtimely.生物顆粒燃燒槍口會結(jié)焦及積灰，如不及時清理會結(jié)成氧化物，無法清除，所以要求每天清除火槍及熔爐火口的結(jié)焦物及積灰。and打開煙囪頂蓋后用鐵桿伸入里面清除dust積渣，再清除熔爐煙囪除塵器集塵箱are里面的灰塵?；饦尶诩叭蹱t火口結(jié)焦物或