,,,,,,,,,,,,,

,GageR&RLong(x-BarRange)Method-3Trials,,,,,,,,,,,

,,,,,,,,,,,,,

Date:,,>>>>,2006.12.25,,,,,,,,,

日期,,,,,,,,,,,,

PerformedBy:,,>>>>,韋云劉忠云丁德利,,,Dept.,,>>>>,質(zhì)量部,,,

完成人,,,,,,部門,,,,,,

PartNo.&Name:,,>>>>,DQG128點火線圈,,,GageName:,,>>>>,卡尺,,,

零件編號和名稱,,,,,,量具名稱,,,,,,

CharacteristicMeasured:,,>>>>,長度,,,GageNo.:,,>>>>,JW023,,,

測試特性,,,,,,量具號,,,,,,

TotalTolerence=,,>>>>,76.5,80.5,,Gagetype:,,>>>>,計量,,,

總偏差,,,,,,量具類型,,,,,,

ResultsSummary:,,Variationintotalmeasurementsystem-SeeMSAreferencemanual,,,,,,,,,,

結(jié)果總概,,在測量系統(tǒng)中全部的變量可參看MSA參考手冊,,,,,,,,,,

,,,E.V.=,3.1%,,,,R&R=,3.2%,,,

,,,A.V.=,0.7%,,,,PV=,99.9%,,,

,,R&R/Tolerence-Seeacceptanceguidelinesbelow.,,,,,,,,,,

,,R&R/,偏差-查看如下可接受輸入數(shù)據(jù)的指導(dǎo),,,,,,,,,

,,,E.V.=,0.18%,,A.V.=,0%,,R&R=,0.19%,,

,,,,,,,,,,,,,

ApprovedBy:,>>>>,證實人,,,,,Date:,>>>>,,,,

證實人,,,,,,,日期,,,,,

Gageaccepted:,>>>>,Yes,√,,,,,,,,,

接受量具,,No,,,,,,,,,,

,,,,,,,,,,,,,

Significantfactorstoconsiderbeforestartingstudy,,,,,,,,,,,,CHECK

開始研究前，必須考慮的重要因素,,,,,,,,,,,,檢查

1,Whenpossiblesamplepartsshouldbeselectedfromtheprocessandrepresentitsentire,,,,,,,,,,,

,operatingrange.(1or2partsrandomlyselectedperdayuntilsufficientpartsarecollected).,,,,,,,,,,,

,盡可能從工藝流程中選取，并且要能代表該零件的整個工藝過程的各特性（每天隨機(jī)抽取1到2個零件，直至收集到足夠的零件）,,,,,,,,,,,

2,Partsmustbeidentified.,,,,,,,,,,,

,零件必須被確認(rèn),,,,,,,,,,,

3,Theinstrumentusedmusthavediscriminationtomeasure1/10oftheexpected,,,,,,,,,,,

,processvariation.,,,,,,,,,,,

,使用的儀器必須具備對工藝變量1/10的分辨率,,,,,,,,,,,

4,Assurethattheproperdimensionismeasured.,,,,,,,,,,,

,確保測量適當(dāng)?shù)某叽?,,,,,,,,,,

5,Assurethatallmeasuringinstructionsareavailableandunderstoodbyeach,,,,,,,,,,,

,appraiser.,,,,,,,,,,,

,確保測量說明書可用性和便于評審者閱讀,,,,,,,,,,,

6,Measurementsshouldbemadeinrandomorder.,,,,,,,,,,,

,測量應(yīng)以隨機(jī)順序進(jìn)行,,,,,,,,,,,

7,Readingsshouldbeestimatedtothenearestnumberthatcanbeobtained.,,,,,,,,,,,

,相關(guān)的材料上，應(yīng)該盡量采用可獲取的最接近的數(shù)據(jù),,,,,,,,,,,

8,ConsulttheMSAreferencemanualformoredetail.,,,,,,,,,,,

,欲獲取更詳細(xì)的情況，可查看MSA參考手冊,,,,,,,,,,,

Guidlinesforgageacceptancefor%R&R.,,,,,,,,,,,,

R&R量具,,,,,,,,,,,,

1,<10%-,,Measurementsystemacceptable.,,,,,,,,,

,,,"對于測量系統(tǒng),可以接受",,,,,,,,,

2,10-30%,,"Maybeacceptablebaseduponimportanceofapplication,costofgage,",,,,,,,,,

,,,"costofrepairs,etc.",,,,,,,,,

,,,基于量具的應(yīng)用、花費和修理等因素的重要性考慮，而選擇接受與否,,,,,,,,,

3,>30%-,,Measurementsystemneedsimprovement.Makeeveryefforttoidentifythe,,,,,,,,,

,,,problemsandhavethemcorrected.,,,,,,,,,

,,,檢測系統(tǒng)需要改進(jìn)。盡可能的找到問題，并予以糾正。,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

使用本表前請閱讀可調(diào)儲存格的批注，%R&R達(dá)到預(yù)期要求時立即復(fù)制數(shù)據(jù)，選擇粘貼數(shù)值的方式粘貼到新表。,,,,,,,,,,,,

參數(shù)規(guī)格下限,規(guī)格上限,,測量偏差系數(shù),規(guī)格偏差系數(shù),小數(shù)位數(shù),,,,,數(shù)據(jù)結(jié)果,,

12.32,15.68,,,,,,,,,,,

,14,0.672,0.02,0.2,2,,,,GR&R=,3.2%,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

量具重復(fù)性和再現(xiàn)性數(shù)據(jù)表,,,,,,,,,,,,

,零件,,,,,,,,,,,

評價人/試驗,1,2,3,4,5,6,7,8,9,10,,Average均值

1A1.,13.62,14.18,13.63,14.2,14.25,14.09,13.84,13.57,13.91,14.31,,13.960

2.2.,13.64,14.18,13.64,14.21,14.26,14.09,13.85,13.58,13.91,14.33,,13.969

3.3.,13.63,14.2,13.63,14.22,14.26,14.11,13.85,13.57,13.93,14.31,,13.971

4.Average均值,13.6300,14.1867,13.6333,14.2100,14.2567,14.0967,13.8467,13.5733,13.9167,14.3167,X-bar/A=,13.967

5.Range極差,0.0200,0.0200,0.0100,0.0200,0.0100,0.0200,0.0100,0.0100,0.0200,0.0200,R-bar/A=,.016

6.B1.,13.63,14.18,13.63,14.21,14.25,14.11,13.84,13.59,13.91,14.31,,13.966

7.2.,13.63,14.19,13.63,14.2,14.26,14.1,13.86,13.57,13.92,14.33,,13.969

83.,13.63,14.19,13.64,14.21,14.26,14.11,13.85,13.59,13.93,14.32,,13.973

9.Average均值,13.6300,14.1867,13.6333,14.2067,14.2567,14.1067,13.8500,13.5833,13.9200,14.3200,X-bar/B=,13.969

10.Range極差,0.0000,0.0100,0.0100,0.0100,0.0100,0.0100,0.0200,0.0200,0.0200,0.0200,R-bar/B=,.013

11.C1.,13.63,14.2,13.64,14.2,14.26,14.11,13.84,13.58,13.92,14.33,,13.971

12.2.,13.63,14.18,13.64,14.21,14.26,14.1,13.85,13.58,13.92,14.33,,13.970

13.3.,13.64,14.19,13.64,14.21,14.27,14.1,13.84,13.58,13.92,14.32,,13.971

14.Average均值,13.6333,14.1900,13.6400,14.2067,14.2633,14.1033,13.8433,13.5800,13.9200,14.3267,X-bar/C=,13.971

15.Range極差,0.0100,0.0200,0.0000,0.0100,0.0100,0.0100,0.0100,0.0000,0.0000,0.0100,R-bar/C=,.008

16.PartAverageXbar/p零件均值（Xp）,13.6311,14.1878,13.6356,14.2078,14.2589,14.1022,13.8467,13.5789,13.9189,14.3211,X-barbar=,13.969

,,,,,,,,,,,Rp=,.742

17.[Ra=]+[Rb=]+[Rc=]/[評價人數(shù)量=]=,,,,,,,,,,,R=,.012

18.[MaxX=]-[MinX=]=XDIFF,,,,,,,,,,,,.004

19.[R=]×[D4=]※=UCLR,,,,,,,,,,,UCL/R=,.032

20.[R=]×[D3=]※=UCLR,,,,,,,,,,,LCR/R=,.000

trials,D4,D3,,"Note:CompareallRangevaluestoUCL/R.Ifanyarehigher,identifythecauseanddiscardthevalues.RecomputeRusingremainingvalues.",,,,,,,,

2,3.27,0,,,,,,,,,,

3,2.58,0,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

量具重復(fù)性和再現(xiàn)性報告,,,,,,,,,,,,

,,,,,,,,,,,,,

零件編號和名稱：,DQG128點火線圈,,,,量具名稱：,卡尺,,,日期：,2006.12.25,,

特性：,長度,,,,量具號：,JW023,,,完成人：,韋云劉忠云丁德利,,

規(guī)范：,76.5-80.5,,,,量具類型：,計量,,,,,,

,R=,,0.012333333,,,x-BarDiff.=,,0.004,,R/p=,,.742

,,,,,,,,,,,,,

Numberoftrials=,3,,X-barbar=,,13.96888889,,Tol.=,4,,No.ofParts=,,10

,,,,,,,,,,,,,

MeasurementUnitValue,,,,,,,TotalVariation(TV),,,,,

,,,,,,,,,,,,,

Repeatability-EquipmentVariation(EV),,,,,,,%EV=,,EV/TV,,,

,,,,,,,=,,3.12%,,(Variation),

EV=,R-barbarxK1,,,,,,,,EV/Tol,,,

EntervalueK1=,,0.5908,,Trials,K1,,=,,0.18%,,(Tolerence),<<<<

,,,,2,0.8862,,,,,,,

EV=,,0.007286533,,3,0.5908,,,,,,,

,,,,,,,,,,,,,

,,,,,,,,,,,,,

Reproducibility-Appraiservariation(AV),,,,,,,%AV=,,AV/TV,,,

,,,,,,,=,,0.69%,,(Variation),

AV=,Sq.Rt.((X-barDIFFxK2)^2-(EV^2/(nr))),,,,,,,,AV/Tol,,,

,,,,,,,=,,0.04%,,(Tolerence),<<<<

=,0.001615039,,,,,,,,,,,

Note:Anegativevalueunderthesquarerootsignwill,,,Appraisers,,2,3,n=,Numberofparts=,,,10,

defaulttheappraiservariationtozero.,,,,K2,0.7071,0.5231,r=,Numberoftria