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ICS77.080.01CCSH11
團(tuán)體標(biāo)準(zhǔn)
T/CSTM00012E—2021
Ironandsteel--Characterizationof
distributionofmulti-elementcontentsand
status--Originalpositionstatisticdistributionanalysismethodoflaserinducedbreakdown
spectroscopy
鋼鐵多元素成分及狀態(tài)分布表征
激光誘導(dǎo)擊穿光譜原位統(tǒng)計分布分析方法(EnglishTranslation)
Issueddate:2021-11-10Implementationdate:2022-02-10
IssuedbyChineseSocietyforTesting&Materials,Zhongguancun
T/CSTM00012E—2021
Foreword
ThisEnglishdocumentwastranslatedfromT/CSTM00012-2017byCSTM/FC99(TheintegratedfieldtechnicalcommitteeofChineseSocietyforTesting&Materials).Incaseofanydoubtaboutthe
contentsofEnglishtranslation,theChineseoriginalshallbeconsideredauthoritative.
ThisdocumentisdraftedrefertotherulesgivenintheGB/T1.1-2020(Directivesforstandardization-Part1:Rulesforthestructureanddraftingofstandardizingdocuments).
Attentionisdrawntothepossibilitythatsomeoftheelementsofthisstandardmaybethesubjectofpatentrights.Theissuingbodyofthisdocumentshallnotbeheldresponsibleforidentifyinganyorallsuchpatentrights.
ThisdocumentwasproposedbyCSTM/FC99(TheintegratedfieldtechnicalcommitteeofChineseSocietyforTesting&Materials).
ThisdocumentwaspreparedbyCSTM/FC99(TheintegratedfieldtechnicalcommitteeofChineseSocietyforTesting&Materials).
T/CSTM00012E—2021
Ironandsteel--Characterizationofdistributionof
multi-elementcontentsandstatus--Originalpositionstatisticdistributionanalysismethodoflaserinducedbreakdownspectroscopy
Warning—Peopleusingthisdocumentshouldhavepracticalworkexperienceinformallaboratory.Inthisdocument,notallpossiblesafetyissuesarepointedout.Theuserisresponsiblefortakingappropriatesafetyandhealthmeasures,andensuringcompliancewiththeconditionsstipulatedbyrelevantnationallawsandregulations.
1Scope
Thisdocumentspecifiesamethodtocharacterizethemulti-elementcontentsandstatusinironandsteelbyoriginalpositionstatisticdistributionanalysismethodoflaser-inducedbreakdownspectroscopy.
Thisdocumentisapplicabletocharacterizethecontentdistribution,locationdistributionandstatedistributionofmulti-elementinironandsteel.Thecontentfrequencystatisticaldistribution,segregationstatisticaldistribution,apparentdensitystatisticaldistribution,statisticfittingdegreestatisticaldistributionandthetype,contentandparticlesizestatisticaldistributionofinclusionscanbecharacterized.
2Normativereferences
Thefollowingdocumentisreferredtointhetextinsuchawaythatsomeoralloftheircontentconstitutesrequirementsofthisdocument.Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,thelatesteditionofthereferenceddocument(includinganyamendments)applies.
GB/T21834-2008Mediumandlowalloysteel-Determinationofthedistributionofmulti-elementcontents-Originalpositionstatisticdistributionanalysismethod
3Theory
Theoriginalpositionstatisticdistributionanalysisisperformedbylaser-inducedbreakdownspectroscopy(LIBS)ontherelativemotionsample.Theexcitedemissionspectraaredispersedintocharacteristicspectralline.Theemissionlineintensitiesoftheselectedreferencelineandtheanalysislinearemeasured.Thecalibrationcurveissetupbythestandardsamples.Accordingtotheintensitiesandthecalibrationcurve,theelementscontentofthescanningareaisobtained.Theexcitationlocationinformationissynchronouslyobtained.Bystatisticaldistributionanalysis,variousinformationusedtoevaluatethedistributionofelementswithinthescanningareaisobtained,suchascontent
two-dimensioncontourmap,contentthree-dimensionviewmap,contentlinedistributionmap,content-frequencydistribution,apparentdensitydistribution,maximumsegregationdegree,statisticsegregationdegree,statisticfittingdegree,averageapparentdensity,andthedistributionofthetypes,contentandparticlesizeofinclusions,etc.
4Apparatus
4.1
lasersource
Asystemcanprovideacontinuousandstablelaserwhichcanrealizeenergycontrolandfrequentadjustment;
4.2
laserfocusingopticalpath
Focusingtheemittedlaseronthesamplesurface,whichismainlycomposedofacollimatinglens(group),adiaphragm,andafocusinglens(group);
4.3
three-dimensionalmobilesampleplatform
Amechanicalmobileplatcansupportthesamplewhileexcitingandprovidingcontinuousmovementofthesample.Ifneeded,low-pressurehigh-purityargoncanbeusedforatmosphereprotection;
4.4
lightsplittingsystem
Consistsofcollimatinglens,incidentslit,grating,etc,thelightenterstheincidentslitthroughthecollimatinglens,slitbythegrating.Andthecharacteristicspectrallightofeachelemententersthephotomultipliertube(PMT),orchargecoupleddevice(CCD)orotherspectradetector;
Thereciprocaloftheprimaryspectraldispersionofthespectroscopicsystemshouldbelessthan0.6nm/mm,andthewavelengthrangeshouldbebetween170.0nmand420.0nm.IfC,P,Sandothershort-waveelementsneedtobeanalyzed,aninertgassystemoravacuumsystemshouldbeused.Andthevacuumlevelofthespectrometershouldbelessthan3Pa;
4.5
signalacquisitionsystem
Collectingandstoringallspectralsignalswithintheexcitationareawithhighprecision;
4.6
scanningsystem
Thelineorsurfacescanninganalysisinthesampleareaisrealizedbyscanningthesampleaccordingtothepresetroute;
4.7
dataprocessingsystem
Thelaserpulsesignalisrelatedtothestateofitsexcitationposition.Considerablequantitiesofspectrumsignalsarecollectedbythehigh-precisionacquisitionsystemandtheintensitiesarestored.Bymathematicalstatisticalanalysis,theinformationofthepositioncontentdistributionoftheelementsandtherelateddefectstatedistributionrelatingtotheoriginalpositioncanbeobtained;
Inthissystem,thedistributionpatternoftheelementsmeasuredaredirectlycharacterizedbycontenttwo-dimensioncontourmap,contentthree-dimensionviewmap,contentlinedistributionmap,content-frequencydistribution,apparentdensitydistributionmap,inclusiondistributionmap.Andaveragecontent,maximumsegregationdegree,statisticsegregationdegree,statisticfittingdegree,averageapparentdensity,andthetype,contentandparticlesizeofinclusionsareappliedtoexpressthedistributiontoo;
5Standardsamples,standardizationsamplesandcontrolsamples
5.1Standardsamples
Standardsamplesareusedtodrawcalibrationcurvesintheoriginalpositionstatisticaldistributionanalysisoflaser-inducedbreakdownspectroscopy.Thestandardsampleshouldbeacertifiedstandardsampleorsubstance,andthecontentofeachanalysiselementshouldbegradeddistributionandcovertherangeoftheelementcontentofthemeasuredsample.Theselectedstandardsampleshouldbeclosetothetypeofmeasuredsample.Thenumberofsamplingspotsforthestandardsample'ssurfacescanisnotlessthan9.
5.2Standardizationsamples
Standardizationsamplesareusedtocorrectthedriftoftheinstrument,whichshouldbeuniform.Whentwosamplesareusedforstandardization,thecontentsofeachelementshouldbetakenclosetotheupperandlowerlimitsofthecalibrationcurve.Theanalysisconditionsshouldbethesameasthestandardsamples.
5.3Controlsamples
Thecontrolsampleshavesimilarmetallurgicalprocessandchemicalcompositionwiththeanalysissample,andthecompositionsareevenlydistributed.Whennecessary,itcanbeusedtocalibratetheresultstocontroltheaccuracyofthemeasurement.Theanalysisconditionsshouldbethesameasthestandardsamples.
6Samples
6.1Sampletype
Thesamplesaredividedintodirectanalysissamplesandsamplesthatneedtobeprepared.
6.2Sampling
Thesampleshouldbecutandpreparedeasy-to-holdwithregularshape.Thesampleanalysissurfaceusuallycoverscertaincharacteristicareassuchasthecentralareaoftheslaborthebillet.ThespecificsamplingmethodisshowninAnnexB.1ofGB/T21834-2008.
6.3Preparation
Normallycuttingandsurfacetreatmentareneeded.Wirecuttingorsawingisusedforcuttingtothesuitablesize.Thesurfaceofthesampleshouldbeassmoothaspossible.
Agrinderormillingmachineisusedtotreatthesurface.Thesamplesurfaceshouldbesmoothandclean.ThesurfaceroughnessRaofthesampleshouldbelessthan0.3μm.Whenthegrinderormillingmachineisunavailable,othergrindingequipmentareneededtofittheanalysisrequirements.Itisrecommendedthattheparticlesizeofthegrindingmaterialshouldbelessthan48μm.Thegrindingmaterialisusuallyalumina,zirconiaorsiliconcarbide.Thecontaminationofthegrindingmaterialstothemeasuredelementsistriedtobeavoidedaspossiblewhengrindingsamples.
7Preparationoftheapparatus
Thelaboratoryofthelaser-inducedbreakdownspectroscopyoriginalpositionstatisticaldistributionanalyzershouldbeshockproofandclean.Generally,theindoortemperatureshouldbekeptat25℃±2℃,andtherelativehumidityshouldbe40%~70%.
7.1Stabilizationoftheinstrument
Tomaketheinstrumentworkstably,thelasershouldbepre-poweredforanappropriatetime.Theopticalsystemshouldbepre-heatedtoaconstanttemperature.Whenavacuumopticalsystemisused,thevacuumlevelshouldbelessthan3Pa.
Whenrestartinginstrumentafteralongshutdown,generallythepower-ontimeshouldnotbelessthan4hoursbeforeanalyzing.
Atestsampleshouldbepre-excitedbeforetheanalysistoensurethattheinstrumentisstableandtheanalysiscanbedone.
7.2Inspectionoftheopticalsystem
Thecollimatinglensshouldbecleanedregularly,andtheopticalpathshouldbecalibratedperiodically.
8Stepsofanalysis
8.1Selectionofstandardsamplesandworkingconditions
Accordingtothetypeandchemicalcompositionofthesample,standardsamplesandstandardizedsamplesareselected.
T/CSTM00012E—2021
Accordingtotheanalysiselementandtheircontentrange,thereferenceline,analysisline,excitationparametersandotherworkingconditionsareselected.
8.2Setupofthecalibrationcurve
Undertheselectedworkingconditions,aseriesofstandardsamplesarescannedandanalyzed.Thecalibrationcurveisdrawnbasedontheabsoluteorrelativeintensityofeachmeasuredelementandthecontentgivenbythestandardsample.
8.3Standardizationofthecalibrationcurve
Standardizationsamplesshouldbeusedtostandardizethecalibrationcurveperiodically,andthestandardizationintervaldependsonthestabilityoftheinstrument.Ifnecessary,controlsampleswhicharesimilartothecompositionandmetallurgicalprocessofthemeasuredsamplescanbeused.
8.4Controlofthemeasurementresults
Thestandardsamplesarescannedandmeasuredtodeterminetheaccuracyandreliabilityoftheanalysisresults.
8.5Sampleanalysis
Thesamplingareaandscanningareaofthesamplearedeterminedaccordingtoneeds.Thesameworkingconditionswiththecalibrationcurveareusedtoexcitethesampleandtheresultsaresaved.
9Expressionofresults
Accordingtotheabsoluteorrelativeintensity,thecontentofeachelementinthescanningareaiscalculatedfromthecalibrationcurve.Thestatisticaldistributionanalysiscanprovidevariousinformationtoevaluateelementdistribution:contenttwo-dimensioncontourmap,contentthree-dimensionviewmap,contentlinedistributionmap,content-frequencydistribution,apparentdensitydistributionmap,maximumsegregationdegree,statisticsegregationdegree,statisticfittingdegree,averageapparentdensity,andthedistributionofthetype,contentandparticlesizeofinclusions.
Themethodoforiginalpositionstatisticdistributionanalysismethodoflaser-inducedbreakdownspectroscopyappliedtocharacterizecontentdistributionandlocationdistributionisshowninAnnexA.
Themethodoforiginalpositionstatisticdistributionanalysismethodoflaser-inducedbreakdownspectroscopyappliedtocharacterizethequantitativerelationshipbetweenthestatisticalsegregationdegreeandthesulphurprintratingisshowninAnnexB.
Themethodoforiginalpositionstatisticdistributionanalysismethodoflaser-inducedbreakdownspectroscopyappliedtocharacterizestatedistributionisshowninAnnexC.
T/CSTM00012E—2021
Note:Fordifferentsteelgrades,differentprocesses,anddifferenttypesofinclusions,targetedexperimentsarenecessaryandcorrespondingrulesneedtobeformulated.
10Testreport
Thetestreportshouldincludeatleastthefollowingcontents:
a)Alltheinformationneededtoidentifythesamples;
b)Theusedstandard(includingtheyearofpublication);
c)Testresults(includingeverytestresultandtheaverage);
d)Abnormalphenomenaobservedinthemeasurement;
e)Anyoperationnotspecifiedinthispartoranyoperationthatmayaffecttheresults;
f)Dateoftest.
AnnexA
(Normative)
Explanationoforiginalpositionstatisticdistributionanalysismethodof
laser-inducedbreakdownspectroscopyonthecharacterizationresultsofcontent
distributionandlocationdistribution
Characterizationmethodsofcontentdistributionandlocationdistributionbyoriginalpositionstatisticdistributionanalysismethodoflaser-inducedbreakdownspectroscopyinclude:specificpositioncontent,maximumsegregationdegree,statisticsegregationdegree,statisticfittingdegree,contentlinedistributionmap,contenttwo-dimensioncontourmap,contentthree-dimensionviewmap,content-frequencydistribution,statisticindifferentcontentrange,contentconfidenceintervalandregionalstatisticaldistribution,etc.
A.1Specificpositioncontent
Theelementcontentwhichareobtainedonthespecificpositionofthesamplebylaserspectroscopyanalysis.
A.2Maximumsegregationdegree(M)
Withinthescanningarea,therearetwowaystocalculatethemaximumsegregationdegreeofanelement,themaximumdegreeofpoint-segregationM(x,y)andmaximumdegreeofmicro-zoneM(s).
Themaximumdegreeofpoint-segregationisexpressedbytheratioofthecontentatthehighestcontentpositionofaspecificelementcmtotheoverallaveragecontentc,asshownasformulaA.1:
M(x,y)=cm/c…………(A.1)
Themaximumsegregationdegreeofthemicro-zoneM(s)isexpressedbytheratioofthemaximumaveragecontentofaspecificelementinanareaof1mm2cstotheaveragecontentc,asshownasformulaA.2:
M(s)=cs/c…………(A.2)
A.3Statisticsegregationdegree(S)
Withinthescanningarea,thecontentdistributionofaspecificelementisanalyzedbymathematicalstatistics,andstatisticalsegregationdegreeSisobtainedat95%confidencelevel,whichiscenteredonthemedianvaluewithintheconfidenceinterval[c1,c2].SiscalculatedasformulaA.3:
S=(c1-c2)/2c0…………(A.3)
Where:
c0------themedianvalue;
c1,c2-----theupperandlowerlimitsofthecontentconfidenceinterval
Thelargerthestatisticalsegregationdegree,themoreseriousthesegregationis.Whenthereisnosegregation,thestatisticalsegregationdegreeis0.
[Source:GB/T24213-2009]
A.4Statisticfittingdegree(Cf)
Withinthescanningarea,thepercentageofconsistencybetweenthecontentofanelementatallpositionsandthespecifiedcontent(orcontentrange).
[Source:GB/T24213-2009]
A.5Contentlinedistributionmap
Thegraphthatshowsthecontentchangesalongx(ory)directionofaspecificelement,wheny(orx)isfixed(asshowninFigureA.1).
[Source:GB/T24213-2009]
Fig.A.1LinedistributionalongtheXdirection
A.6Contenttwo-dimensioncontourmap
Themapthatshowsthecontentdistributionofspecificelementcorrespondingtocoordinates(X,Y)withinthescanningarea.Differentcolorsorgraylevelsindicatethecorrespondingcontent(asshowninFigureA.2).
[Source:GB/T24213-2009]
Fig.A.2Contenttwo-dimensioncontourmap
A.7Contentthree-dimensionviewmap
Basedonthecontenttwo-dimensioncontourmap,thevaluesofZaxisareusedadditionallytorepresentthecontentsofelements(asshowninFigureA.3).
[Source:GB/T24213-2009]
Fig.A.3Contentthree-dimensionviewmap
A.8Content-frequencydistribution
Withinthescanningarea,thegraphthatusethecontentofaspecificlocationastheabscissa,andtheratioofthecontentofthespecificlocationtothetotallocationcontentastheordinate(asshowninFigureA.4).
[Source:GB/T24213-2009]
Fig.A.4Content-frequencydistribution
A.9Statisticresultsindifferentcontentrange
Basedonaspecifiedcontentrange,theratiosofthepositioncontentindifferentcontentrangeintheentirescanningareatoallthepositioncontentintheentirescanningareaarerecorded(asshowninFigureA.5).Theresultsofstatisticindifferentcontentrangeshowthemedianvalueandtheconfidenceintervalat95%confidencelevelatthesametime.
[Source:GB/T24213-2009]
Fig.A.5Statisticresultsindifferentcontentrange
A.10Contentconfidenceinterval
Acontentintervalwhichiscenteredbythemediancontentvalueunderacertaindegreeofconfidence(asshowninFigureA.6).[Source:GB/T24213-2009]
T/CSTM00012E—2021
Fig.A.6Contentconfidenceinterval
A.11Regionalstatisticaldistributioncharacterization
Inanygivenareawithinthescanningrange,content-frequencystatisticalcalculationscanalsobeperformed.Thatis,thelocationcontentistakenastheabscissa,andtheratioofthecontentofaspecificpositiontothecontentofallpositionintheareaistakenastheordinate(asshowninFigureA.7).
Fig.A.7Regionalcontent-frequencydistribution
T/CSTM00012E—2021
AnnexB
(Informative)
Thequantitativerelationshipbetweenthestatisticalsegregationdegreeof
originalpositionstatisticdistributionanalysismethodoflaserinduced
breakdownspectroscopyandthesulphurprintrating
B.1Sample
Theselectedsamplesshouldbeaseriesofrepresentativesampleswithobviousdifferencesinthedegreeofsulfursegregationundercertainprocesscondition,atleastnotlessthan4pieces(Thesulfurprintratingis0.5,1,2,and3respectively).
Eachsampleissubjectedtobothoriginalpositionstatisticaldistributionanalysisandsulfurprinttest.Andthescanningareafortheoriginalpositionanalysisshouldbeascloseaspossibletothesulfurprintcorrosionarea,thatis:thesurfaceofthesampleusedforsulfurprinttestshouldbethesameasthesurfaceburnedfororiginalpositionanalysis.Theprocessingthicknessisabout0.3-0.5mm.Then,thesamplewouldbereadytocarryoutthesulphurprinttest.
B.2Originalpositionstatisticaldistributionanalysistest
Theanalysisconditionsandexperimentsoforiginalpositionarecarriedoutinaccordancewiththisdocument.
B.3Sulfurprinttest
SamplepreparationandsulphurprintexperimentarecarriedoutaccordingtoGB/T4236,andsulphurprintratingiscarriedoutaccordingtoYB/T4002andYB/T4003.
B.4Thequantitativerelationshipbetweenthestatisticalsegregationdegreeandthesulphurprintrating
Makealistofthestatisticalsegregationdegreeandthesulfurprintratingresultsoftheseriesofsulphursamples.Thestatisticalsegregationdegreeofsulfuristakenastheabscissaandthesulfurprintratingresultistakenastheordinatetoperformlogarithmicregressionandtodeterminetheconstanttermskandbinthelogarithmicequation,y=klnS+b(yisthesulfurprintgrades,keepingonedecimalplace;Sisthestatisticalsegregationdegreeofsulfur).
Accordingtothisequation,thestatisticalsegregationdegreeofsulfurinanysamplecanbeconvertedintotheresultofsulfurprintrating.
T/CSTM00012E—2021
AnnexC
(Informative)
Explanationoftheoriginalpositionstatisticalstatedistributioncharacterization
resultsoflaser-inducedbreakdownspectroscopy
Theoriginalpositionstatisticalstatedistributioncharacterizationmethodoflaser-inducedbreakdownspectroscopyincludes"totalintensityoftestelements,thresholdintensity,netsignalintensityofinclusions,compositionofinclusions,particlesizeofinclusions"andsoon.
C.1Totalintensityoftestelement(It)
Thesumofthespectralintensitiesgeneratedbyalllaserpulsesofthetestelementsinanalysisarea.
It=
Where:
n——Thenumberoflaserpulsesinanalysisarea;
Ii——Th
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