Q/LB.□XXXXX-XXXX直線導(dǎo)軌用滑塊技術(shù)要求范圍本文件規(guī)定了直線導(dǎo)軌用滑塊技術(shù)要求的術(shù)語(yǔ)和定義、結(jié)構(gòu)型式、技術(shù)要求、試驗(yàn)方法、檢驗(yàn)規(guī)則、標(biāo)志、包裝、運(yùn)輸及貯存。本文件適用于直線導(dǎo)軌用滑塊的生產(chǎn)活動(dòng)。規(guī)范性引用文件下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中，注日期的引用文件，僅該日期對(duì)應(yīng)的版本適用于本文件；不注日期的引用文件，其最新版本（包括所有的修改單）適用于本文件。GB/T191包裝儲(chǔ)運(yùn)圖示標(biāo)志GB/T1804一般公差未注公差的線性和角度尺寸的公差GB6388運(yùn)輸包裝收發(fā)貨標(biāo)志GB/T13384機(jī)電產(chǎn)品包裝通用技術(shù)條件術(shù)語(yǔ)和定義下列術(shù)語(yǔ)和定義適用于本文件。

滑塊slider是在模具的開(kāi)模動(dòng)作中能夠按垂直于開(kāi)合模方向或與開(kāi)合模方向成一定角度滑動(dòng)的模具組件。直線導(dǎo)軌中滑塊主要作用于滑動(dòng)摩擦導(dǎo)軌。結(jié)構(gòu)型式結(jié)構(gòu)型式直線導(dǎo)軌用滑塊可分為標(biāo)準(zhǔn)型、低組裝型、微型。標(biāo)準(zhǔn)型：包括HDWA型、HDWB型、HDHA型，結(jié)構(gòu)分別見(jiàn)圖1、2、3。HDWA型結(jié)構(gòu)HDWB型結(jié)構(gòu)HDHA型結(jié)構(gòu)低組裝型：包括EDWA型、EDWB型、EDHA型，結(jié)構(gòu)分別見(jiàn)圖4、5、6。EDWA型結(jié)構(gòu)EDWB型結(jié)構(gòu)EDHA型結(jié)構(gòu)微型：包括MDW型、MDN型，結(jié)構(gòu)分別見(jiàn)圖7、8。MDW型結(jié)構(gòu)MDN型結(jié)構(gòu)基本參數(shù)滑塊基本尺寸參數(shù)見(jiàn)表1~表8。HDW-CA/HDW-HA滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMTT1H2H3重量/kgHDW15CA47384.53039.461.45.3M568.94.55.50.17HDW20CA635354050.577.512M6810670.40HDW20HA65.292.20.52HDW25CA70576.545588412M8814690.59HDW25HA78.6104.60.80HDW30CA90729527097.412M108.5166.510.81.09HDW30HA93120.41.44HDW35CA1008296280112.412M1010.118912.61.56HDW35HA105.8138.22.06HDW45CA120100108097139.412.9M1215.1228.520.52.79HDW45HA128.8171.23.69HDW55CA1401161295117.7166.712.9M1417.526.512194.52HDW55HA155.8204.85.96HDW65CA17014214110144.2200.212.9M162537.515159.17HDW65HA203.6259.612.89HDH-CA/HDW-HA滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMTH2H3重量/kgHDH15CA342642639.461.45.3M4568.59.50.18HDH20CA443263650.577.512M568670.30HDH20HA5065.292.20.39HDH25CA48356.535588412M68810130.51HDH25HA5078.6104.60.69HDH30CA604010407097.412M8108.59.513.50.88HDH30HA6093120.41.16HDH35CA7050105080112.412M81210.21619.61.45HDH35HA72105.8138.21.92HDH45CA8660136097139.412.9M10171618.530.52.73HDH45HA80128.8171.23.61表2HDH-CA/HDW-HA滑塊規(guī)格參數(shù)（續(xù)）型號(hào)WBB1CL1LGMTH2H3重量/kgHDH55CA1007512.575117.7166.712.9M121817.522294.17HDH55HA95155.8204.85.49HDH65CA126762570144.2200.212.9M16202515157.00HDH65HA120203.6259.69.82HDW-CB/HDW-HB滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMTT1T2H2H3重量/kgHDW15CB47384.53039.461.45.3M568.96.954.55.50.17HDW20CB635354050.577.512M68109.5670.40HDW20HB65.292.20.52HDW25CB70576.545588412M881410690.59HDW25HB78.6104.60.80HDW30CB90729527097.412M108.516106.510.81.09HDW30HB93120.41.44HDW35CB1008296280112.412M1010.11813912.61.56HDW35HB105.8138.22.06HDW45CB120100108097139.412.9M1215.122158.520.52.79HDW45HB128.8171.23.69HDW55CB1401161295117.7166.712.9M1417.526.51712194.52HDW55HB155.8204.85.96HDW65CB17014214110144.2200.212.9M162537.52315159.17HDW65HB203.6259.612.89EDW-SA/EDW-CA滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMTT1T2H2H3重量/kgEDW15SA52415.5-23.140.15.7M5575.55.560.12EDW15CA52415.52639.856.85.7M5575.55.560.21EDW20SA59495-295012M6796660.19EDW20CA594953248.169.112M6796660.32EDW25SA73606.5-35.559.112M87.5108880.35EDW25CA73606.5355982.612M87.5108880.59EDW30SA90729-41.569.512M107108890.62EDW30CA907294070.198.112M107108891.04EDH-SA/EDH-CA滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMK1TH2H3重量/kgEDH15SA34264-23.140.15.7M4614.865.560.09EDH15CA342642639.856.85.7M4610.1565.560.15EDH20SA42325-295012M5718.757.5660.15EDH20CA423253248.169.112M5712.37.5660.24EDH25SA48356.5-35.559.112M6921.98880.25EDH25CA48356.5355982.612M6916.158880.41EDH30SA604010-41.569.512M81226.759890.45EDH30CA6040104070.198.112M81221.059890.76EDW-SB/EDW-CB滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGMK1TT1H2H3重量/kgEDW15SB52415.5-23.140.15.7Φ4.514.8575.560.12EDW15CB52415.52639.856.85.7Φ4.510.15575.560.21EDW20SB59495-295012Φ5.518.7579660.19EDW20CB594953248.169.3112Φ5.512.379660.32EDW25SB73606.5-35.559.112Φ721.97.510880.35EDW25CB73606.5355982.612Φ716.157.510880.59EDW30SB90729-41.569.512Φ926.75710890.62EDW30CB907294070.198.112Φ921.05710891.04MDN-C/MDN-H滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGGnMH2重量/kgMDN7C17122.5813.522.5-Φ0.8M22.51.510MDN7H1321.830.815MDN9C20152.51018.928.9-Φ0.8M331.816MDN9H1629.939.926MDN12C27203.51521.734.7-Φ0.8M33.52.534MDN12H2032.445.454MDN15C32253.52026.742.14.5GN3SM34359MDN15H2543.458.892MDW-C/MDW-H滑塊規(guī)格參數(shù)型號(hào)WBB1CL1LGGnMH2重量/kgMDW7C25193102131.2-Φ0.9M331.8520MDW7H1930.84129MDW9C30214.51227.539.3-Φ1.0M332.440MDW9H233.52438.550.757MDW12C402861521.346.1-Φ1.8M33.62.871MDW12H2845.660.4103MDW15C60457.5203854.85.2GN3SM34.23.2143MDW15H355773.8215技術(shù)要求外觀要求滑塊應(yīng)表面光潔、色澤均勻，無(wú)明顯凹陷、裂紋、劃傷等缺陷。尺寸偏差滑塊的尺寸偏差應(yīng)符合GB/T1804的規(guī)定。靜態(tài)載荷靜態(tài)載荷應(yīng)≥2000N。往復(fù)摩擦磨損性能耐磨性測(cè)試性能應(yīng)符合表9的規(guī)定。往復(fù)耐磨性能序號(hào)項(xiàng)目指標(biāo)1摩擦因素≤0.18表9往復(fù)耐磨性能（續(xù)）序號(hào)項(xiàng)目指標(biāo)2磨損量≤0.05mm3溫度≤90℃端面摩擦磨損性能耐磨性測(cè)試性能應(yīng)符合表10的規(guī)定。端面摩擦耐損性能序號(hào)項(xiàng)目指標(biāo)1摩擦因素≤0.182磨損量≤0.05mm3溫度≤90℃試驗(yàn)方法外觀要求應(yīng)在自然光下采用目測(cè)法進(jìn)行檢查。尺寸公差應(yīng)按GB/T1958的規(guī)定進(jìn)行檢驗(yàn)。靜態(tài)載荷試驗(yàn)儀器靜態(tài)載荷在萬(wàn)能材料試驗(yàn)機(jī)上進(jìn)行試驗(yàn)。樣件要求試件表面應(yīng)不存在影響檢測(cè)性能的缺陷。試驗(yàn)方法將樣件放置于萬(wàn)能材料試驗(yàn)機(jī)上，以5mm/min的速度施加載荷，直至樣件損壞，試驗(yàn)終止。往復(fù)摩擦磨損性能試驗(yàn)儀器在往復(fù)摩擦磨損試驗(yàn)機(jī)上進(jìn)行。試件要求試件表面應(yīng)不存在影響檢測(cè)性能的缺陷。潤(rùn)滑條件干摩擦，摩擦面應(yīng)表面無(wú)油。試驗(yàn)條件測(cè)試載荷：1.5MPa，測(cè)試速度：0.2m/s，測(cè)試時(shí)間：3h，當(dāng)出現(xiàn)下列情況之一時(shí)，應(yīng)中止試驗(yàn)：摩擦力或溫升劇增，轉(zhuǎn)軸阻滯；溫度達(dá)到被檢材料的極限值90℃；摩擦因數(shù)超過(guò)該指標(biāo)的限定值0.18。端面摩擦磨損性能應(yīng)按6.4的規(guī)定進(jìn)行試驗(yàn)，結(jié)果應(yīng)符合5.5要求。檢驗(yàn)規(guī)則檢驗(yàn)分類檢驗(yàn)分出廠檢驗(yàn)和型式檢驗(yàn)。抽樣抽樣方法出廠檢驗(yàn)應(yīng)進(jìn)行全數(shù)檢驗(yàn)，因批量大，進(jìn)行全數(shù)檢驗(yàn)有困難時(shí)可實(shí)行抽樣檢驗(yàn)，抽樣檢驗(yàn)方法GB/T2828.1計(jì)數(shù)抽樣檢驗(yàn)程序一次性抽樣方案的規(guī)定進(jìn)行，檢驗(yàn)水平為Ⅱ。接受質(zhì)量限（AQL）取6.5；根據(jù)表11抽取樣本。抽樣數(shù)量抽樣數(shù)量及判定組應(yīng)依據(jù)表11進(jìn)行。抽樣數(shù)量及判定組批量范圍/件樣本數(shù)合格判定書(shū)（Ac）不合格判定數(shù)（Re）26~5081251~90132391~1502034151~2803256281~5005078501~12008010111201~32001251415≥3201200212226件以下應(yīng)全數(shù)檢驗(yàn)。出廠檢驗(yàn)以連續(xù)生產(chǎn)同一規(guī)格型號(hào)的產(chǎn)品為一批。出廠檢驗(yàn)的抽樣規(guī)則見(jiàn)表11，檢驗(yàn)項(xiàng)目包括外觀、尺寸。型式檢驗(yàn)型式檢驗(yàn)在正常生產(chǎn)情況下，每年檢驗(yàn)一次，發(fā)生下列情況之一時(shí)也應(yīng)進(jìn)行型式試驗(yàn)：產(chǎn)品轉(zhuǎn)廠生產(chǎn)的試制定型鑒定；產(chǎn)品停產(chǎn)半年以上重新生產(chǎn)時(shí)；當(dāng)設(shè)計(jì)、工藝、材料有重大改變時(shí)；當(dāng)出現(xiàn)質(zhì)量事故或重大質(zhì)量波動(dòng)時(shí)；國(guó)家質(zhì)量監(jiān)督機(jī)構(gòu)提出進(jìn)行型式檢驗(yàn)要求時(shí)。型式檢驗(yàn)從出廠檢驗(yàn)合格品中抽取1件，型式檢驗(yàn)項(xiàng)目為本文件第5章全部?jī)?nèi)容。判定規(guī)則樣本中發(fā)現(xiàn)不合格數(shù)小于等于表11規(guī)定的合格判定數(shù)（Ac），則判定該批產(chǎn)品合格；若樣本中發(fā)現(xiàn)的不合格數(shù)大于等于表11規(guī)定的不合格判定數(shù)（Re），可用備用樣品或在原批次中加一倍抽樣，進(jìn)行復(fù)檢，復(fù)檢結(jié)果合格的，該批次判為合格，復(fù)檢結(jié)果仍不合格的，該批次判為不合格。標(biāo)志、包裝、運(yùn)輸及貯存標(biāo)志產(chǎn)品或最小銷售包裝上應(yīng)有如下標(biāo)志：商標(biāo)；產(chǎn)品名稱和規(guī)格；生產(chǎn)廠名、廠址；產(chǎn)品執(zhí)行標(biāo)準(zhǔn)號(hào)。包裝箱的儲(chǔ)運(yùn)標(biāo)志應(yīng)符合GB/T191的規(guī)定，收發(fā)貨標(biāo)志應(yīng)符合GB6388的規(guī)定，并應(yīng)有以下標(biāo)志：商標(biāo)；產(chǎn)品名稱和規(guī)格；產(chǎn)品執(zhí)行標(biāo)準(zhǔn)號(hào)；生產(chǎn)廠名、廠址、聯(lián)系電話；出廠年月；數(shù)量；凈重、毛重、體積（長(zhǎng)×寬×高）；“向上”、“怕雨”、“堆碼”標(biāo)志。包裝產(chǎn)品經(jīng)最終檢后應(yīng)單獨(dú)用塑料袋包裝入箱。包裝箱應(yīng)符合防潮、防塵、防震的要求，包裝箱內(nèi)應(yīng)有裝箱清單、檢驗(yàn)合格證、備件、附件及隨機(jī)配發(fā)的使用說(shuō)明書(shū)等有關(guān)文件。產(chǎn)品包裝應(yīng)符合GB/T13384中的有關(guān)規(guī)定。對(duì)運(yùn)輸、貯存等有安全警示要求的，應(yīng)在產(chǎn)品包裝上標(biāo)注安全警示標(biāo)志和信息。包裝紙箱或木箱應(yīng)保證在正常