PagePAGE7ofNUMPAGES9TESTANDINSPECTIONPLAN檢驗與試驗計劃南四線端墻平頂項目QUA-ITP-001Rev.AContentInspectionofrawmaterialControlofinspectionmeasuringandtestequipmentFirstarticleinspection(FAI)QualitycontrolaboutWeldingProcessProductionProcessControlFinalinspection目錄原材料檢驗檢驗測量和試驗設(shè)備控制首件鑒定(FAI)焊接過程質(zhì)量控制生產(chǎn)過程控制成品檢驗explanationssheet2解釋頁2C=Customer客戶EC=Endcustomer最終用戶QE=QualityEngineer質(zhì)量工程師TE=TechnologyEngineer工藝工程師QC=QualityCheck檢查員WE=WeldingEngineer焊接工程師GL=GroupLeaders班組長WD=WeldingDepartment焊接中心WS=WeldingSupervisor焊接監(jiān)督QM=QualityManager質(zhì)量部長編制Created_審核Checked_編制Created_審核Checked_批準(zhǔn)Released_:Name姓名:Date日期檢驗計劃更改履歷修訂狀態(tài)修改條款修改人修改日期A0首版發(fā)布InspectionCodetoTestandInspectionPlan檢驗和試驗計劃之檢驗代碼HoldpointsNotifydateofinspection.Waituntiltestwitnessedorvisitcancelledinwriting.H1=Presenceatinspection,100%H2=ExaminationofcertificatesandrandomtestsofpartsH3=ExaminationofcertificatespriortodeliveryofpartsH4=Examinationofcertificatesonqualifications,methodsapplied,etc.,beforestartofmanufactureortestH5=ThefirstreviewprocessH6=Samplingprocedure(WI-QA-010)H7=Fullinspectionprocess（100%）Witnesspoints1)Notifydateofinspection.Donotwaituntiltestwitnessedorvisitcancelledinwriting.W1=Presenceatinspection,100%W2=Presenceatinspection,randominspection50%W3=Presenceatinspection,randominspection10%AdditionalRequirementsU=Monitorinspections,processesandmanufacturingprogressIP=Internaltestonly(notforexternalinspection)C=Checkofcertificateduringvisit(noextrainvitationrequired)S=Samplinginspectionin20%Ifapartisrejected,thesamplehastobedoubled.Ifanadditionalpartisrejectedthan,allpartshavetobechecked.工序質(zhì)量控制點通報檢驗日期。等待直到書面取消試驗見證或訪問。H1=現(xiàn)場檢驗,100%H2=證書檢查和部件抽驗H3=發(fā)貨前部件證書檢查H4=生產(chǎn)和試驗開始前資格，應(yīng)用方法等證書檢查H5=工序首檢H6=工序抽檢(WI-QA-010)H7=工序全檢驗（100%）見證點1)通報檢驗日期。不要等待直到書面取消試驗見證或訪問。W1=現(xiàn)場檢驗,100%W2=現(xiàn)場檢驗,抽檢50%W3=現(xiàn)場檢驗,抽檢10%附加要求U=監(jiān)控檢驗，過程和生產(chǎn)進展IP=僅內(nèi)部試驗(不為外部檢驗)C=在訪問期間檢查證明(無額外邀請要求)S=抽樣檢查在20%內(nèi)如果一件部件被拒收,則應(yīng)加倍抽樣檢查。如果一件附加部件被拒收，應(yīng)檢查所有部件。RemarksconcerningwitnessofinspectionsIncaseofnon-destructivetestingthemanufacturershallperformthetestsaccordingtothevalidspecificationbeforethearrivaloftheinspectionrepresentativeandsubmitthecertificatestohim.Theinspectionrepresentativewillperformare-testingaccordingtothescopeindicated.關(guān)于檢驗見證之注釋假如非破壞性檢驗生產(chǎn)者應(yīng)在檢驗代表到達之前根據(jù)正確的規(guī)范完成試驗并提交給檢驗代表。檢驗代表將根據(jù)指示范圍完成再檢驗。No.序號Qualityrequest,inspection質(zhì)量要求，檢驗From來自Responsible責(zé)任人Instruction,specification指導(dǎo)書，規(guī)范QualityControl質(zhì)量控制QC檢驗員Presenceatinspection檢驗場所Reactionplan反應(yīng)計劃1materialinspection原材料檢驗Inspectionon檢驗下述：●Supply-sideMaterialReport供方材質(zhì)報告●QualityCertificaffteofmaterial（SurfaceQuality/Geometry/Geometrictolerance）材料品質(zhì)報告（表面質(zhì)量/幾何尺寸/形位公差）QA質(zhì)量保證QE質(zhì)量工程師drawing,listofmaterial,Rawmaterialtestingguidebook圖紙，材料明細，原材料檢驗指導(dǎo)書H2QC檢驗員進貨檢驗區(qū)GoodsInwardInspectionAreaIsolationReview隔離評審2.Controlofinspectionmeasuringandtestequipmen檢驗測量和試驗設(shè)備控制QA質(zhì)量保證QM質(zhì)量部長PD-QA-012A監(jiān)視和測量裝置管理程序ControlofMonitoringandMeasuringDeviceH2Tester實驗員QualificationLab資質(zhì)試驗室按照PD-QA-012A處理3Firstarticleinspection首件檢驗3.1InternalFAI內(nèi)部首件檢驗Production生產(chǎn)QA質(zhì)量Technic技術(shù)Welding焊接GL班組長QE質(zhì)量工程師TE工藝工程師WE焊接工程師Drawing,圖紙；BOM,物料清單CirculationCard流轉(zhuǎn)卡InspectionDoc檢驗文件WeldingDoc焊接文件W1InternalFAITeam內(nèi)部首檢小組FAIArea首檢區(qū)域IsolationReview隔離評審No.序號Qualityrequest,inspection質(zhì)量要求，檢驗From來自Responsible責(zé)任人Instruction,specification指導(dǎo)書，規(guī)范QualityControl質(zhì)量控制QC檢驗員Presenceatinspection檢驗場所Reactionplan反應(yīng)計劃3.2ExternalFAI外部首件檢驗Technic技術(shù)QA質(zhì)量保證CE最終客戶WD焊接中心GL班組長QE質(zhì)量工程師TE工藝工程師WE焊接工程師Drawing,圖紙；BOM,物料清單CirculationCard流轉(zhuǎn)卡InspectionDoc檢驗文件WeldingDoc焊接文件W1CE最終客戶（SF）客戶FAIArea首檢區(qū)域IsolationReview隔離評審4QualitycontrolaboutWeldingProcess焊接過程質(zhì)量控制●WeldingProcessInspection（WPS）焊接過程監(jiān)督（是否符合WPS）●Weldingdimensionalinspection焊接尺寸檢驗●WeldInspection（100%VT）焊縫質(zhì)量檢驗?zāi)繙y（100%）WD焊接中心QA質(zhì)量保證WE焊接工程師QE質(zhì)量工程師Drawing,workinstruction,testinstruction圖紙，作業(yè)指導(dǎo)書，檢驗指導(dǎo)書H1WS焊接監(jiān)督QC檢驗員WeldingArea焊接區(qū)IsolationReview隔離評審

No.序號Qualityrequest,inspection質(zhì)量要求，檢驗From來自Responsible責(zé)任人Instruction,specification指導(dǎo)書，規(guī)范QualityControl質(zhì)量控制QC檢驗員Presenceatinspection檢驗場所Reactionplan反應(yīng)計劃5ProductionProcessControl生產(chǎn)過程控制5.1QualityControlForFaceLiftingProcess整形過程控制Production生產(chǎn)QA質(zhì)量保證Operator操作者QC檢驗員WorkInstruction,作業(yè)指導(dǎo)書H7Operator操作者FaceLiftingProcessArea整形區(qū)IsolationReview隔離評審H6QC檢驗員5QualityControlForpolish

Process打磨過程控制Production生產(chǎn)QA質(zhì)量保證Operator操作者QC檢驗員WorkInstruction,焊縫修磨工藝規(guī)范H7Operator操作者PolishingArea打磨區(qū)IsolationReview隔離評審H6QC檢驗員6.Finalinspection成品檢驗6.1WeldInspection(VT)焊縫檢查(目測)QA質(zhì)量保證QE質(zhì)量工程師TestspecificationISO10042檢驗規(guī)范ISO10042H6QC檢驗員InspectionArea檢驗區(qū)IsolationReview隔離評審6.2WeldInspection(PTTest)焊縫檢查(PT試驗)QA質(zhì)量保證QE質(zhì)量工程師PTTestspecificationsPT檢驗規(guī)范（依據(jù)接頭檢測計劃）QC檢驗員PTTestAreaPT檢驗區(qū)IsolationReview隔離評審6.3Dimensionalcheck尺寸檢查QA質(zhì)量保證QE質(zhì)量工程師Drawing,圖紙；Testspecificationsandrecords檢驗規(guī)范及記錄H6QC檢驗員InspectionArea檢驗區(qū)IsolationReview隔離評審

No.序號Qualityrequest,inspection質(zhì)量要求，檢驗From來自Respo