1.電池組裝工藝認(rèn)知BatteryAssemblyProcessCognition《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》目錄電池極片疊片工藝BatteryelectrodesheetstackingprocessContents電池極片卷繞工藝Batteryelectrodewindingprocess疊片與卷繞工藝對(duì)比總結(jié)SummaryofComparisonBetweenLaminationandWindingProcessesPART01電池極片疊片工藝Batteryelectrodesheetstackingprocess（一）疊片工藝定義與分類(lèi)LaminationProcessDefinitionandClassification一、電池極片疊片工藝Batteryelectrodesheetstackingprocess手工疊片與自動(dòng)化疊片Manuallaminationandautomatedlamination工藝優(yōu)缺點(diǎn)Processadvantagesanddisadvantages隔膜張力Diaphragmtension疊片速度與精度Laminationspeedandaccuracy（二）工藝參數(shù)控制Processparametercontrol一、電池極片疊片工藝BatteryelectrodesheetstackingprocessPART02電池極片卷繞工藝BatteryelectrodewindingprocessCylindricalwindingandsquarewinding圓柱卷繞與方形卷繞（一）卷繞工藝定義與分類(lèi)DefinitionandClassificationofWindingProcess二、電池極片卷繞工藝Batteryelectrodewindingprocess01Manualwindingandautomatedwinding手工卷繞與自動(dòng)化卷繞02（二）工藝優(yōu)缺點(diǎn)AdvantagesandDisadvantagesoftheProcess二、電池極片卷繞工藝Batteryelectrodewindingprocess生產(chǎn)效率與設(shè)備成本Productionefficiencyandequipmentcosts卷繞工藝生產(chǎn)效率高，設(shè)備成本相對(duì)較低，但電芯內(nèi)部的極片和隔膜分布可能不夠均勻。Thewindingprocessboastshighproductionefficiencyandrelativelylowequipmentcosts,butthedistributionofelectrodesandseparatorsinsidethebatterycellmaynotbesufficientlyuniform.（三）工藝參數(shù)控制Processparametercontrol二、電池極片卷繞工藝Batteryelectrodewindingprocess卷繞速度與張力Windingspeedandtension卷繞層數(shù)NumberofwindinglayersPART03疊片與卷繞工藝對(duì)比ComparisonBetweenLaminationandWindingProcesses（一）性能與成本考量PerformanceandCostConsiderations二、疊片與卷繞工藝對(duì)比ComparisonBetweenLaminationandWindingProcessesPerformanceandCostConsiderations。性能對(duì)比Processselection。工藝選擇2.方形電池組裝工藝Squarebatteryassemblyprocess《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》學(xué)習(xí)目標(biāo)方形電池組裝工藝概述OverviewofSquareBatteryAssemblyProcessLearningObjectives密封焊接與后期處理Sealingweldingandpost-processingPART01方形電池組裝工藝概述OverviewofSquareBatteryAssemblyProcess電芯入殼Cellinsertionintothehousing一、方形電池組裝工藝概述OverviewofSquareBatteryAssemblyProcess電芯放置關(guān)鍵Keypointsofbatterycellplacement正確的電芯方向和與殼壁的適當(dāng)間隙是避免短路的關(guān)鍵。Propercellorientationandappropriateclearancefromthecasingwallarekeytopreventingshortcircuits.放置絕緣片和蓋板Placetheinsulatingsheetandcoverplate一、方形電池組裝工藝概述OverviewofSquareBatteryAssemblyProcess電池組裝關(guān)鍵步驟KeyStepsinBatteryAssembly確保絕緣片平整無(wú)褶皺，蓋板位置準(zhǔn)確無(wú)偏移，是防止短路和保證后續(xù)操作的基礎(chǔ)。Ensuringtheinsulatingsheetisflatandfreeofwrinkles,andthecoverplateisaccuratelypositionedwithoutdeviation,formsthefoundationforpreventingshortcircuitsandguaranteeingsubsequentoperations.極耳與蓋板焊接Tabweldingtocoverplate一、方形電池組裝工藝概述OverviewofSquareBatteryAssemblyProcess精準(zhǔn)設(shè)置焊接參數(shù)Precisesettingofweldingparameters合適的焊接參數(shù)能保證連接牢固而不損傷部件。Properweldingparameterscanensurefirmconnectionswithoutdamagingcomponents.PART02密封焊接與后期處理Sealingweldingandpost-processing激光密封焊接Lasersealwelding二、密封焊接與后期處理Sealingweldingandpost-processing控制激光焊接參數(shù)Controllinglaserweldingparameters恰當(dāng)?shù)募す夤β屎秃附铀俣却_保焊接質(zhì)量和外觀。

Appropriatelaserpowerandweldingspeedensureweldingqualityandappearance.烘干與注液Dryingandliquidinjection二、密封焊接與后期處理Sealingweldingandpost-processing精確設(shè)置烘干和注液參數(shù)Preciselysetdryingandliquidinjectionparameters適宜的溫度、時(shí)間和注液速度、量保證電池內(nèi)部干燥和電解液均勻分布。Appropriatetemperature,time,andliquidinjectionspeed/quantityensureinternalbatterydrynessanduniformelectrolytedistribution.預(yù)化成與封口Pre-formingandsealing二、密封焊接與后期處理Sealingweldingandpost-processing預(yù)化成參數(shù)與鋼珠大小Pre-formingparametersandsteelballsize正確的預(yù)化成條件和封口鋼珠尺寸確保電池性能和封口質(zhì)量。Properpre-formingconditionsandsealingsteelballdimensionsensurebatteryperformanceandsealingquality.3.軟包電池組裝工藝Soft-packbatteryassemblyprocess《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》PART01軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow（一）鋁塑膜沖壓成型Aluminum-plasticfilmstampingforming軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow通過(guò)調(diào)整壓力和沖壓深度，鋁塑膜被加工成所需形狀，為后續(xù)組件裝入創(chuàng)造空間。Byadjustingthepressureandstampingdepth,thealuminum-plasticfilmisprocessedintothedesiredshape,creatingspaceforsubsequentcomponentassembly.（二）入殼環(huán)節(jié)Shellentryprocess軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow小心裝入電芯與隔膜Carefullyloadthebatterycellandseparator,保持電芯位置準(zhǔn)確，確保隔膜正確放置，輕拿輕放避免組件損壞。maintainaccuratepositioningofthecell,ensureproperplacementoftheseparator,andhandlegentlytoavoidcomponentdamage.（三）熱封裝環(huán)節(jié)Thermalpackagingprocess軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflowHeatsealingequipmentsealsaluminum-plasticfilmopening熱封裝設(shè)備密封鋁塑膜開(kāi)口精確控制溫度、壓力和時(shí)間，實(shí)現(xiàn)鋁塑膜開(kāi)口處的密封。Preciselycontroltemperature,pressure,andtimetoachievesealingatthealuminum-plasticfilmopening.（四）注液環(huán)節(jié)Liquidinjectionstage軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow注入電解液至軟包電池內(nèi)部Injecttheelectrolyteintothepouchcell,控制注液速度和量，避免氣泡產(chǎn)生，確保電解液適量注入。controllingtheinjectionspeedandvolumetoavoidbubbleformationandensureanappropriateamountofelectrolyteisinjected.（五）預(yù)化成環(huán)節(jié)Pre-formingprocess軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow初步電化學(xué)活化電池電芯Preliminaryelectrochemicalactivationofbatterycells通過(guò)充放電操作激活活性物質(zhì)，提高電池性能。Activatingtheactivematerialthroughdischargeoperationstoimprovebatteryperformance.（六）去除氣囊Removeairbag軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow去除軟包電池氣囊Removethesoft-packbatteryairbag.小心割除或吸出氣囊，避免損傷電池其他部分。Carefullycutorextracttheairbagtoavoiddamagingotherpartsofthebattery.（七）側(cè)封整形環(huán)節(jié)Sidesealingshapingprocess軟包電池組裝工藝流程Soft-packbatteryassemblyprocessflow加熱加壓整形軟包電池側(cè)面HeatingandPressurizingforShapingtheSideofSoft-PackBatteries調(diào)整電池側(cè)面形狀，提高密封性和外觀美觀度。Adjustthesideshapeofthebatterytoimprovesealingperformanceandaestheticappearance.4.柱狀電池組裝工藝CylindricalBatteryAssemblyProcess《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》學(xué)習(xí)目標(biāo)柱狀電池組裝工藝概述OverviewofCylindricalBatteryAssemblyProcessLearningObjectives中心針插入與滾槽工藝Centerpininsertionandgrooverollingprocess蓋帽焊接與封口操作CappingweldingandsealingoperationPART01柱狀電池組裝工藝概述OverviewofCylindricalBatteryAssemblyProcess絕緣底圈的放置Placementoftheinsulatingbasering一、柱狀電池組裝工藝概述OverviewofCylindricalBatteryAssemblyProcess平穩(wěn)放置絕緣底圈的重要性Theimportanceofproperlyplacingtheinsulationbasering絕緣底圈的正確放置是防止電芯與鋼殼底部短路的關(guān)鍵。Thecorrectplacementoftheinsulatingbottomringiscrucialtopreventshortcircuitsbetweenthebatterycellandthebottomofthesteelshell.電芯入殼Cellinsertionintothehousing一、柱狀電池組裝工藝概述OverviewofCylindricalBatteryAssemblyProcess電芯方向與平穩(wěn)入殼BatteryCellOrientationandSmoothInsertionintotheShell電芯需按預(yù)定方向平穩(wěn)置入鋼殼，與絕緣底圈緊密貼合。Thebatterycellmustbesmoothlyinsertedintothesteelshellinthepredeterminedorientation,ensuringtightcontactwiththeinsulatingbottomring.負(fù)極極耳焊接Negativeelectrodetabwelding一、柱狀電池組裝工藝概述OverviewofCylindricalBatteryAssemblyProcess精準(zhǔn)焊接參數(shù)的設(shè)定Precisionweldingparametersetting合理焊接電流與時(shí)間確保極耳與鋼殼牢固連接，避免過(guò)熱或虛焊。Properweldingcurrentandtimeensureasecureconnectionbetweenthetabandsteelshell,avoidingoverheatingorcoldsolderjoints.PART02中心針插入與滾槽工藝Centerpininsertionandgrooverollingprocess中心針的插入Insertionofthecentralneedle二、中心針插入與滾槽工藝Centerpininsertionandgrooverollingprocess準(zhǔn)確插入中心針Accuratelyinsertthecenterpin.中心針需準(zhǔn)確插入鋼殼內(nèi)，起到定位與支撐作用，避免過(guò)度用力。Thecenterpinmustbepreciselyinsertedintothesteelshelltoserveasapositioningandsupportingelement,avoidingexcessiveforce.滾槽操作Accuratelyinsertthecenterpin二、中心針插入與滾槽工藝Centerpininsertionandgrooverollingprocess控制滾槽參數(shù)Accuratelyinsertthecenterpin.恰當(dāng)?shù)臐L槽深度與寬度確保后續(xù)蓋帽焊接的順利進(jìn)行。Accuratelyinsertthecenterpin.PART03蓋帽焊接與封口操作Cappingweldingandsealingoperation蓋帽焊接到極耳Capweldingtothetab四、蓋帽焊接與封口操作Cappingweldingandsealingoperation合適焊接參數(shù)的運(yùn)用Theapplicationofappropriateweldingparameters正確焊接參數(shù)保證蓋帽與極耳牢固連接，避免過(guò)熱損傷。Theapplicationofappropriateweldingparametersensuresasecureconnectionbetweenthecapandthetabwhilepreventingoverheatingdamage.封口環(huán)節(jié)Sealingprocess四、蓋帽焊接與封口操作Cappingweldingandsealingoperation控制封口參數(shù)Controlsealingparameters恰當(dāng)?shù)姆饪趬毫εc時(shí)間確保電池封裝完整，避免質(zhì)量問(wèn)題。Propersealingpressureanddurationensurecompletebatteryencapsulation,preventingqualityissues.5.紐扣電池組裝工藝Buttonbatteryassemblyprocess《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》PART01紐扣電池組裝工藝ButtonBatteryAssemblyProcess極片質(zhì)量稱(chēng)量的重要性Theimportanceofelectrodesheetmassmeasurement一、紐扣電池組裝工藝ButtonBatteryAssemblyProcess精確稱(chēng)量極片質(zhì)量是保證電池性能一致性的基礎(chǔ)。Accuratelymeasuringthemassofelectrodesheetsisfundamentaltoensuringconsistencyinbatteryperformance.手套箱的正確使用ProperUsageofGloveBox一、紐扣電池組裝工藝ButtonBatteryAssemblyProcess維持無(wú)水無(wú)氧環(huán)境Maintainingananhydrousandoxygen-freeenvironment01手套箱操作注意事項(xiàng)PrecautionsforGloveBoxOperation02手套箱內(nèi)電芯組裝Assemblyofbatterycellsintheglovebox一、紐扣電池組裝工藝ButtonBatteryAssemblyProcess01負(fù)極片的平整放置Theflatplacementofthenegativeelectrodesheet平整放置負(fù)極片，確保無(wú)褶皺，以維持電芯結(jié)構(gòu)穩(wěn)定。Placethenegativeelectrodesheetflatly,ensuringtherearenowrinklestomaintainthestabilityofthebatterycellstructure.02隔膜的覆蓋與正極片的放置Thecoveringofthediaphragmandtheplacementofthepositiveelectrodesheet隔膜全面覆蓋負(fù)極片，正極片準(zhǔn)確放置，保證電芯隔離與結(jié)構(gòu)完整。Thediaphragmcompletelycoversthenegativeelectrodesheet,andthepositiveelectrodesheetisaccuratelyplacedtoensuretheisolationandstructuralintegrityofthebatterycell.紐扣電池外殼的使用Useofbuttonbatterycasing一、紐扣電池組裝工藝ButtonBatteryAssemblyProcess電芯的準(zhǔn)確放入Accurateplacementofthebatterycell電芯準(zhǔn)確放入外殼，避免晃動(dòng)或偏移，確保電池穩(wěn)定性。

Thebatterycellshouldbepreciselyplacedintothecasingtoavoidshakingordisplacement,ensuringbatterystability.紐扣電池封口Buttonbatterysealing一、紐扣電池組裝工藝ButtonBatteryAssemblyProcess封口工具參數(shù)設(shè)置Sealingtoolparametersettings。6.動(dòng)力電池PackPowerbatterypack《儲(chǔ)能電池制造技術(shù)》《ManufacturingTechnologyofEnergyStorageBatteries》PART01電池配組設(shè)計(jì)Batteryconfigurationdesign一、電池配組設(shè)計(jì)Batteryconfigurationdesign結(jié)構(gòu)組裝Structuralassembly鋁合金輕強(qiáng)散熱佳，適電動(dòng)車(chē)；高強(qiáng)度塑料低成本，宜小型儲(chǔ)能。均配絕緣料，防短路，保安全。Aluminumalloyislight,strongandhasgoodheatdissipation,suitableforelectricvehicles;highstrengthplastichaslowcost,suitableforsmallenergystorage.Bothareequippedwithinsulationmaterialtopreventshortcircuitandensuresafety結(jié)構(gòu)組裝材料Structuralassemblymaterials一、電池配組設(shè)計(jì)Batteryconfigurationdesign結(jié)構(gòu)組裝Structuralassembly電池固定于特制框架，構(gòu)建穩(wěn)定結(jié)構(gòu)，適應(yīng)不同設(shè)備需求，確保組件穩(wěn)固可靠。Thebatteryisfixedinaspecialframetobuildastablestructure,adapttotheneedsofdifferentequipment,andensurethatthecomponentsarestableandreliable.組件固定方式Componentfixationmethod一、電池配組設(shè)計(jì)Batteryconfigurationdesign動(dòng)力電池組裝流程Powerbatteryassemblyprocess一、電池配組設(shè)計(jì)Batteryconfigurationdesign電氣連接Electricalconnection電氣連接材料Electricalconnectionmaterials一、電池配組設(shè)計(jì)Batteryconfigurationdesign電氣連接Electricalconnection電氣連接工藝Electricalconnectionprocess一、電池配組設(shè)計(jì)Batteryconfigurationdesign焊接Welding焊接方法Weldingmethod電阻焊、激光焊、超聲焊Resistancewelding,laserwelding,ultrasonicwelding一、電池配組設(shè)計(jì)Batteryconfigurationdesign焊接Welding焊接質(zhì)量控制Weldingqualitycontrol嚴(yán)格監(jiān)控焊接參數(shù)，運(yùn)用無(wú)損檢測(cè)Strictlymonitorweldingparametersandemploynon-destructivetesting一、電池配組設(shè)計(jì)BatteryconfigurationdesignBMS集成BMSIntegration監(jiān)測(cè)電池狀態(tài)，精確控充放，均衡管理，安全保護(hù)，延長(zhǎng)壽命。Monitorbatterystatus,preciselycontrolcharginganddischarging,balancemanagement,ensuresafetyprotection,andextendservicelife.BMS核心功能BMSCoreFunctions一、電池配組設(shè)計(jì)BatteryconfigurationdesignBMS集成BMSIntegration實(shí)時(shí)數(shù)據(jù)采集，智能調(diào)控，預(yù)防異常，提升電池組整體效能。Real-timedataacquisition,intelligentregulation,preventionofParazaccospilurussubsp.spilurusabnormalities,andenhancementofov