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1、精選優(yōu)質(zhì)文檔-傾情為你奉上 4-72-8C離心式通風(fēng)機(jī) 使用說明書 4-72-8C Centrifugal Fan Instruction 河南固德重型機(jī)器制造有限公司 HENAN GUDE HEAVY MACHINERY MANUFACTURING COMPANG LTD 地址:鄭州市鄭上路196號 Add:No.196 Zhengshang Road,Zhengzhou,China 電話(Tel):0086-371- 傳真(Fax):0086-371- 郵箱(Email):export1. 用途 4-72-8c型離心通風(fēng)機(jī)主要用途是為般工廠及大型建筑物的室內(nèi)通風(fēng)換氣或輸送空氣及其它不自燃、
2、不易爆、不揮發(fā)、對人體無害、對鋼材無腐蝕性之氣體。4-72-8c離心通風(fēng)機(jī)輸送的氣體均不得含粘性物質(zhì),所含塵土及硬質(zhì)顆粒物不大于150mgm3,氣體溫度不得超80。1. Usage The main use of 4-72-8c type centrifugal fan is for indoor ventilation as factories and large buildings or the air transport and other spontaneous which is not explosive, volatile, on harmful to the human body
3、, no corrosion to steel.The delivery gas by 4-72-8c centrifugal fan shall not contain viscous substances, dust and hard particles containing is no more than 150mg / m3, the temperature of the gas shall not exceed 80 二.型式 從電機(jī)端正視,凡葉輪按順時針方向旋轉(zhuǎn)者均稱“右旋風(fēng)機(jī)”,以“右”表示,反之則均稱之為“左旋風(fēng)機(jī)”以“左”表示。 風(fēng)機(jī)的出風(fēng)口位置以機(jī)殼的出風(fēng)口角度表示,;4-
4、72-8c出風(fēng)口調(diào)整范圍是0225°,間隔是45°,訂貨時需注明,若未注明,均按常規(guī)方式。2. TypeFrom the motor end face, where the impeller rotates clockwise are called "right cyclone machine", note "right", which are called "left cyclone machine",note "left" .The fan air outlet position is sh
5、owed by the case of air outlet angle of the case; the outlet air adjustment range of 4-72-8c is 0 225 °, interval is 45 °, specify when ordering, if not specified, all in the usual way.3. 結(jié)構(gòu)4-72-8c型離心通風(fēng)機(jī)主要由葉輪、機(jī)殼、進(jìn)風(fēng)口、電機(jī)、傳動等部分組成。3. StructureA fan of 4-72-8C mainly consists of impeller, case,
6、 air inlet, drive and motor.四.性能與選擇在風(fēng)機(jī)新安裝后開始正式運(yùn)轉(zhuǎn)時或在使用過程中發(fā)生流量過大或過小時,可采用下列方法之一消除之: 1) 利用節(jié)流裝置的起閉度調(diào)節(jié)流量。 2) 改變風(fēng)機(jī)的轉(zhuǎn)速調(diào)節(jié)流量。3) 調(diào)換新的壓力較高的或較低的風(fēng)機(jī)調(diào)節(jié)流量。 4) 改變管網(wǎng)阻力,用管網(wǎng)阻力系數(shù)調(diào)節(jié)流量。4.Function&Selection After the new installation fan,the flow is too large or too small when began formal operation or in the use proces
7、s. You can remove it using one of the following methods: 1) Using the close degree of throttle device to regulate the flow. 2) Change the fan speed,adjust the flow. 3) Replace a new high or low pressure fan to regulate the flow. 4) Change the pipe resistance, regulate the flow using the pipe resista
8、nce coefficient. 必須指出的是:一般都是采用節(jié)流裝置來調(diào)節(jié)流量,但當(dāng)實(shí)際流量比需要流量大的很多時,這種方法浪費(fèi)電力過多,如果條件允需,通常采用降低風(fēng)機(jī)轉(zhuǎn)速或調(diào)換壓力較低的風(fēng)機(jī)。 It must be pointed out that: generally use throttling device to adjust the flow, but when the actual flow is much larger than the requiring flow , this method wastes too much power, if conditions allow,
9、usually reduces fan speed or replace a low pressure fan. 當(dāng)節(jié)流裝置全開時,流量仍嫌過小,此時節(jié)流裝置已失去節(jié)流作用,故應(yīng)設(shè)法減小管網(wǎng)阻力系數(shù),以增加流量,也可采用增加風(fēng)機(jī)的轉(zhuǎn)速和調(diào)換壓力較高的風(fēng)機(jī),但電動機(jī)直聯(lián)和聯(lián)軸器直聯(lián)的風(fēng)機(jī)一般都不能改變轉(zhuǎn)速,只有皮帶傳動的風(fēng)機(jī)可改變皮帶輪直徑的大小以增減轉(zhuǎn)速,切記風(fēng)機(jī)的最大轉(zhuǎn)速不可超過性能表所列最高轉(zhuǎn)速,并核算電機(jī)功率。 When the throttle device fully open, the flow is still small, the throttling device has l
10、ost the throttling effect, therefore, should try to reduce the flow resistance coefficient to increase the flow, but also can be used to increase the fan speed and change a higher pressure fan, but motor direct connection and coupling direct wind machine typically can not change the speed, fan only
11、drive belt can change the diameter of the belt wheel size to increase or reduce the speed, maximum speed can not exceed the performance speed in the table, and calculate the motor power.五.安裝與使用在安裝前首先應(yīng)準(zhǔn)備好安裝所需材料和工具,對風(fēng)機(jī)各部機(jī)件進(jìn)行全面檢查,對葉輪、機(jī)殼、主軸 和軸承等機(jī)件更應(yīng)特別細(xì)致檢查,如發(fā)現(xiàn)損傷,應(yīng)予修復(fù),然后用煤油清洗軸承箱內(nèi)部。5.Installation&Usage
12、Before installation, the required materials and tools for install should be ready, to conduct a comprehensive inspection of the wind machine parts, should be particularly examination of the impeller, casing, shaft and bearings and other parts carefully , when discover damage, should be repaired, and
13、 then cleaning the bearing box with kerosene .在進(jìn)行安裝操作過程中必須注意下列三點(diǎn): 1 在一些接合面上,為了防止生銹,減少拆卸困難,應(yīng)涂上一層潤滑油或機(jī)械油。 2 在上接合面的螺栓時,如有定位銷釘應(yīng)先上好銷釘,再擰緊螺栓。 3 檢查機(jī)殼內(nèi)及其它殼體內(nèi)部,不應(yīng)有掉入和遺留的工具或雜物。During the installation process should pay attention to the following three points:1. In some of the bonding surface, in order to prev
14、ent rust, reducing the disassembly difficulty, should be coated with a layer of lubricating oil or lubricating oil.2. When put on the joint bolt on bonding surface, if has a positioning pin ,pin should be good, then tighten the bolts.3.Check the housing and other housing, should not fall and legacy
15、tools or sundries. 安裝要求 Installation requirements 1.安裝風(fēng)機(jī)時,輸氣管道的重量不應(yīng)加在機(jī)殼上,按圖紙校正進(jìn)風(fēng)口與葉輪的軸向和徑向間隙尺寸, 日保持軸的水平位置。 2.安裝進(jìn)風(fēng)口管道時,可以直接利用進(jìn)風(fēng)口本身的螺栓聯(lián)接,此時進(jìn)風(fēng)口的固定是靠三個沉頭螺釘。 3.出風(fēng)口被安裝成某一角度時,后盤適當(dāng)旋轉(zhuǎn)使標(biāo)牌在水平位置,其中4-47-8c角鋼法蘭面應(yīng)保 4.安裝4-72-8c式風(fēng)機(jī)時,利用千分表和塞尺,測量風(fēng)機(jī)主軸和電機(jī)軸的同軸度及聯(lián)軸器兩端 平行度,兩軸同軸度允差為005 mm,聯(lián)軸器端面平行度允差為01 mm。 5.風(fēng)機(jī)安裝后,用手試撥轉(zhuǎn)子,檢查
16、是否有過緊或刮蹭等現(xiàn)象,接線是否正確,其它保險設(shè)施是否完善,轉(zhuǎn)動部分或進(jìn)出方向是否人已離開,在確保安全后方可進(jìn)行試運(yùn)轉(zhuǎn)。 6.電機(jī)安裝后,安裝皮帶輪或聯(lián)軸器防護(hù)罩,如進(jìn)氣口處不接管道時,也需加防護(hù)網(wǎng)或其它安全裝置(用戶自備),其它部件照圖安裝。1.Installation of wind turbines, the weight of gas pipeline should not add on the shell,correction air inlet and impeller axial and radial clearance size according to the drawing
17、s, keep on the horizontal axis.2.Install air inlet pipeline, can directly use the bolt into the air itself, the air inlet is fixed on three countersunk head screws.3.The air outlet is arranged at a certain angle, the rotation of the plate after appropriate signage in a horizontal position, the 4-47-
18、8c angle steel flange.4.Install the 4-72-8c fan, use the dial gauge and a feeler gauge, measure the parallel of two ends of coupling and axiality of main shaft and motor shaft, shaft concentricity tolerance is 0.05 mm, coupling end parallel degree of tolerance is 0.1 mm.5.After fan installed, try di
19、al rotor with hand, check whether there is the phenomenon of tight or scratch etc. , whether the wiring is correct, whether other insurance facilities is perfect, whether people have left the rotating part or import, to ensure the safety before commissioning.6.After the motor is installed, install p
20、ulley or coupling protective cover, if the air inlet is not connected with pipes, also need to add protection net or other safety devices (optional), other components installed according to the drawing. 由于風(fēng)機(jī)主軸轉(zhuǎn)數(shù)n與內(nèi)功率N之間有如下關(guān)系: 因此在電機(jī)容量不改變時,主軸轉(zhuǎn)速不宜更改,若主軸轉(zhuǎn)速增大,電機(jī)有過負(fù)荷被燒之險。Because the fan spindle speed (n)
21、and power (N) have the following relationship between: Therefore if the motor capacity does not change, the spindle speed should not be changed, if the spindle speed increases, motor overload burned risk.風(fēng)機(jī)所配電機(jī)功率,系指在特定工況下,正常功耗加上機(jī)械損失和應(yīng)有的儲備量而言,并非出風(fēng)口全開時所需功率。如風(fēng)機(jī)出口或入口不接管路或未加外界阻力而進(jìn)行空轉(zhuǎn),則電機(jī)亦有被燒之險。為安全起見,應(yīng)在風(fēng)機(jī)
22、的出口或入口管路中添加閥門,起動時將其關(guān)閉,運(yùn)轉(zhuǎn)后再將閥門逐漸慢慢開啟,直到規(guī)定工況為止,并注意電機(jī)的電流是否超標(biāo)。The motor power of the fan, refers to the specific conditions, the normal power consumption and mechanical loss and its reserves, is not a required power when outlet air open. The wind machine entrance or exit not connected with pipeline or w
23、ithout external resistance and idle, the motor have been burnt insurance. For the sake of safety , should be added in the fan exit or entrance pipeline, when starts ,close it,after running open the valve gradually , until a predetermined condition, and pay attention to the motor current whether it e
24、xceed the standard.6. 維護(hù)6.Maintenance1 定期清除風(fēng)機(jī)及輸氣管道內(nèi)的灰塵、污垢及水等雜質(zhì),并防止生銹。 2 風(fēng)機(jī)修理時必須先斷電停機(jī),絕對不允需在運(yùn)轉(zhuǎn)中進(jìn)行,開關(guān)應(yīng)由專人監(jiān)護(hù),以防中途送電。 3 對溫度計及油標(biāo)的靈敏性應(yīng)定期檢查。 4 除每次拆修后應(yīng)更換潤滑油外,還應(yīng)定期更換潤滑油。 5 每次維修前后均應(yīng)仔細(xì)記錄、清點(diǎn)、核對工具及原材料數(shù)量,以防遺忘在風(fēng)機(jī)及管道內(nèi)部。 6 風(fēng)機(jī)試車時進(jìn)出口方向十米之內(nèi)不需站人。 7 安裝、維修及試車時嚴(yán)禁無關(guān)人員在場圍觀1. Periodically remove the dust on the fan, dirt of t
25、he gas transmission pipeline and water and other impurities, to prevent rust.2. The wind machine repair must first outages, absolutely not allow to be carried out in the operation, switch shall be hand care, in order to prevent the intermediate transmission.3. Should regularly check the thermometer
26、and the oil standard sensitivity.4. In addition to every time after overhaul should be the replacement lubricants, also should change lubricants regularly .5. Every time before and after the repair should be carefully recorded, inventory, check the number of tools and raw materials, to prevent forge
27、tting in the internal of the fan and pipeline.6. Fan test import and export direction not allow people within ten meters. 7. Installation, repair and test strictly prohibit unrelated to the presence of onlookers.7. 故障及原因 7.Fault&Reason1、 軸承箱振動劇烈 1 風(fēng)機(jī)軸與電機(jī)軸不同心,聯(lián)軸器歪斜。 2 機(jī)殼或進(jìn)風(fēng)口與葉輪摩擦。 3 基礎(chǔ)的剛度不夠或不牢固。
28、4 葉輪鉚釘松動或輪盤變形。 5 葉輪軸盤與軸松動,聯(lián)軸器螺栓活動。 6 機(jī)殼與支架、軸承箱與支架、軸承箱蓋與座等聯(lián)接螺栓松動。 7 風(fēng)機(jī)進(jìn)、出口管道安裝不良,產(chǎn)生振動。 8 轉(zhuǎn)子失衡。 9 管網(wǎng)過細(xì),風(fēng)速過快。 1. Bearing box vibration 1. The fan shaft and the motor shaft misalignment, shaft coupling skew.2. The friction between impeller and inlet or case.3. The stiffness of the foundation is not enou
29、gh or not firm .4. Impeller rivets loose or disc deformation.5. The impeller shaft disc and shaft coupling bolts loosening.6. The casing and the bracket, bearing and bearing box ,the bearing box cover and the seat connecting bolt looseness.7. Poor install of inlet and outlet pipe of a fan, vibration
30、.8. Rotor unbalance.9.Network is careful, the wind speed is too fast.2、 軸承溫升過高 1.軸承箱振動劇烈。 2.潤滑脂質(zhì)量不良、變質(zhì)或填充過多、含有灰塵、粘砂、污垢等雜質(zhì)。 3.軸承箱蓋、座聯(lián)接螺栓之緊力過大或過小。 4.軸與滾動軸承安裝歪斜,前后兩軸承不同心。 5.滾動軸承損壞。 2.Excessive bearing temperature rise much1. Bearing box vibration.2. Grease in poor quality, excessive deterioration or fi
31、lling to much, include dust,sand, dirt and other impurities.3. Bearing box cover, seat bolts tight force is too large or too small.4. The installation of shaft with rolling bearing is skew, before and after the two bearing misalignment.5. Rolling bearing damage.3、 電動機(jī)電流過大和溫升過高 1 開車時進(jìn)氣管道內(nèi)閘門或節(jié)流閥未關(guān)嚴(yán)。 2
32、 流量超過規(guī)定值或風(fēng)管漏氣。 3. 風(fēng)機(jī)輸送的氣體中含有粘性物質(zhì)或氣溫太低,氣體密度太大。 4 電機(jī)輸入電壓過低或電源單相斷電。 5 聯(lián)軸器聯(lián)接不正,皮圈過緊或間隙不勻。 6 受軸承箱振動劇烈的影響。 7. 受并聯(lián)風(fēng)機(jī)工作情況惡化或發(fā)生故障的影響。3. The motor current is too large and temperature rise too high1. When driving,the air inlet pipeline valve or throttle valve is not closed tightly.2. Flow exceeds the specifie
33、d value or the wind pipe leakage.3. Gas blower conveying contains viscous substance or the temperature is too low, the gas density is too large.4. Motor low input voltage or power single-phase power.5. The coupling is not correct, a leather ring is too tight or gap unevenness.6. Affected by the vibr
34、ation of bearing box.7. By working in parallel fan deterioration or failure effect.四、皮帶滑下 兩皮帶輪應(yīng)該相對應(yīng)的槽沒對正。4.The belt slip The two belt pulley groove should positive but not.5、 皮帶跳動 兩皮帶輪距離較近或皮帶過長5.The belt beatThe two belt pulley or long distance belt八.訂貨須知訂貨時必須注明風(fēng)機(jī)的機(jī)號、風(fēng)量、壓力、出風(fēng)口角度、旋轉(zhuǎn)方向,以及電動機(jī)型號功率、轉(zhuǎn)速等。8
35、. Ordering instructions When ordering fan must be indicated the machine number, volume, pressure, outlet angle, the direction of rotation , and the type of motor power, speed etc. 4-72-8C 離心式通風(fēng)機(jī)性能與選用件表 The Performance and Optional Components of 4-72-8C Centrifugal Fan轉(zhuǎn)速Speed R/min序號No流量Flowm3/h全壓(pa
36、)Total head內(nèi)效率%Internal efficiency內(nèi)功率Internal Power (kw)所需功率Require power(kw) 電動機(jī)motor 三角帶 Triangular belt主軸皮帶輪Spindle pulley 電機(jī)皮帶輪Motor pulley 電機(jī)導(dǎo)軌部Motor guide 型號Type功率Power(kw)型號Type根數(shù)Qty內(nèi)周長(mm)Inner perimeter代號Code代號Code代號Code(2sets) 180012345671964622511252402810530384336993642731433101303229202
37、7542531230277.681.884.78686.184.682.121.8523.4624.8326.2527.1227.7428.1326.4528.3930.0531.7732.8333.5834.05Y200L1-230B6280065-B6-32055-B6-2003912-015765-B7-32055-B7-200Y200L2-237 1600123456717463200102243524982274082995432380247824452390230321711996181677.681.884.78686.184.682.115.3516.4717.4418.4319.0519.4919.7618.5819.9421.1022.3123.0623.5923.92Y180M-222B5224065-B5-32048-B5-1753912-014Y200L1-23055-B5-1751250123456713643156331752719517214122340225297150714871454140113211215110677.681.884.78686.184.682.17.327.868.318.799.089.299.428.869.5110.0610.6411.0011.
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