1、東富龍凍干機(jī)的設(shè)計(jì)與制造基于中國(guó)現(xiàn)行藥品生產(chǎn)的力容器制造工藝和電器系統(tǒng)相關(guān)的安全標(biāo)準(zhǔn)。GMF法規(guī)，符合現(xiàn)行中國(guó)設(shè)計(jì)與安全標(biāo)準(zhǔn)，特別是壓LyophilizerTechnicalParameters凍干機(jī)技術(shù)參數(shù)表（自動(dòng)進(jìn)出料型）1、Lyo-25(SIP，CIP)真空冷凍干燥機(jī)Lyophilizer-25(SIP，CIP)制造標(biāo)準(zhǔn)ManufactureStandardscGMPA干燥箱（含26.55m2板層）2Chamber(with26.55mshelves)序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1干燥箱Chamber進(jìn)口A

2、ISI316L不銹鋼1套2板層進(jìn)口AISI316L不銹鋼1套Shelves尺寸：1525X1495X24mm12+1層3箱門DoorAISI316L不銹鋼(部分)AISI316Lstainlesssteel(Section)1套4干燥箱視鏡Viewingport(chamber)DN-150mm帶延時(shí)照明燈DN-150mmWithtimedelayheadlamp2個(gè)5驗(yàn)證孔Validationport3D設(shè)計(jì)3Ddesign1個(gè)6安全插銷門鎖系統(tǒng)Doorlocksystemwithsafebolt“東富龍”獨(dú)特設(shè)計(jì)UniquedesignbyTofflon1套7制品測(cè)溫探頭Productse

3、nsorsPt-100熱電阻A級(jí)Pt-100HotresistanceALevel3支8導(dǎo)熱油溫度探頭Temperaturesensors(thermalfluid)Pt-100熱電阻A級(jí)Pt-100HotresistanceALevel2支性能參數(shù)Performanceparameters1設(shè)計(jì)壓力Designpressure0.15Mpa2設(shè)計(jì)溫度Designtemperature128C3光潔度FinishRa|jo/v|oo|J9；U!pue6uijo；!UOLUluspusdspuisipsuBisspp3；U3；edsiqoiq/v;|oqsjesq;i/vlu9；sXspo|jo

4、oa馬吳喲迪孕胡軍瞰場(chǎng)娶喲口鼬劈壽至陰44視吐孕uo!；ez!|U9；sq6nojoq;josiusiusjinbsjsq;q;i/vspjoooesjoluasjouBissp9|zzoupsoueApe|euoi;euj3；u|壷里匿剖飽呂謝歪44視口易G乙3光潔度FinishRa0.4um4盤管最低溫度CoiledtemperatureMin-75C5冷凝器捕冰能力CondenserfrostingCapacity500Kg/批500Kg/batch6冷凝器外型Condensertype臥式圓桶體Horizontalbarrelbody技術(shù)優(yōu)勢(shì)Technicaladvantages1不銹

5、鋼板材均采用進(jìn)口板材，保證箱體表面光潔度，從而保證無(wú)菌要求；Stainlesssteelplatesareallimportation.Ensurethefinishofchambersurfaces,andthenensuretheasepsisrequirement.2冷凝器、盤管采用氦質(zhì)譜儀進(jìn)行泄漏檢驗(yàn)；Condenserandcoiledpipeareallcarriedouttheleaktestbyheliummassspectrometer.C蘑菇閥Mushroomvalve序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Numb

6、er1蘑菇閥MushroomvalveAISI316L不銹鋼AISI316Lstainlesssteel1套2蘑菇閥油缸Mushroomvalvecylinder上?！熬ⅰ?個(gè)3壓力傳感器Pressuresensor意大利“阿托斯”ATOS1個(gè)性能參數(shù)Performanceparameters1工作動(dòng)力Motivation液壓驅(qū)動(dòng)Hydraulicdriven2蘑菇閥尺寸MushroomvalvedimensionDN-700mm技術(shù)優(yōu)勢(shì)Technicaladvantages1蘑菇閥球頭采用模壓制造，球頭表面光潔易清洗；Theheadofmushroomvalveismanufactured

7、bymolding,theheadsurfaceisglabrousandeasyclean.2蘑菇閥可通過(guò)減壓閥進(jìn)行調(diào)整，防止關(guān)閉壓力過(guò)大；Mushroomvalvecanbeadjustedbyreducingvalvetopreventtheoverclosingpressure.3蘑菇閥的“打開(kāi)”或“關(guān)閉”具有反饋信號(hào)，能夠真實(shí)的了解工作狀態(tài)；WhenmushroomvalveisONorOFFthereisafeedbacksignalwhichcanbeinfavorofknowingtheworkingstatetruly.4新型蘑菇閥具有很高的密封性和準(zhǔn)確性，可完全防止內(nèi)泄漏；

8、New-fashionedplateflangeofmushroomvalveisusedthesecondaryprocesswhichhasveryhighsealingqualityandaccuracy.Thesecanthoroughlypreventtheinsideleak.D制冷系統(tǒng)Refrigerationsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1壓縮機(jī)型號(hào)及數(shù)量CompressormodelandNumberKEBELCO日本神戶制鋼”KS10LTH2臺(tái)2制冷劑RefrigerantR404a

9、綠色環(huán)保型R404aEnvironmentFriendly適量Rightquantity3油分離器Oilseparator中港“特藝”（上海）2個(gè)4冷卻水流量開(kāi)關(guān)Flowswitchforcoolingwater韓國(guó)HFS1個(gè)5電磁閥Solenoidvalve丹麥DANFOSS10個(gè)6膨脹閥Expansionvalve丹麥DANFOSS6個(gè)7頂蓋閥Tectumvalve意大禾UCASTEL10個(gè)8黃銅絲口閘閥Brakevalvewithscrewedbrass寧波永享2個(gè)9除酸干燥過(guò)濾器Filterfordisacidifyinganddrying外殼ALCO濾芯ALCOShellALCO,F

10、ilterCoreALCO2套10安全閥Safetyvalve意大禾UCASTEL2個(gè)11儲(chǔ)液罐角閥Anglevalveforfluidreservetank臺(tái)灣SY4個(gè)12視液鏡Viewingport丹麥DANFOSS2個(gè)13手動(dòng)球閥Manualglobevalve法國(guó)LEGRIS4個(gè)14單向閥CheckvalveHELDO或ARROW2個(gè)15油冷卻器Oilcondenser中港“特藝”（上海）2個(gè)16油壓差繼電器Oildifferentialpressurerelay日本鷺宮2個(gè)17壓力表Pressuremeter日本KOBELCO4個(gè)18高低壓壓力繼電器Pressurerelay(hig

11、h/lowpressure)日本鷺宮2個(gè)19溫度指示計(jì)Temperatureindicator日本NESS2個(gè)性能參數(shù)Performanceparameters1板層制冷速度(空載)Shelfcoolingtime(empty)+20-40CX60minutes2冷凝器制冷速度(空載)Condensercoolingtime(empty)+20-40C30minutes技術(shù)優(yōu)勢(shì)Technicaladvantages1壓縮機(jī)采用日本神戶螺桿機(jī)組，性能非常穩(wěn)定、可靠；AdoptingtheKEBELCOCS1OSTHcompressormakestheperformancebemorestable

12、andrelibale.2采用符合蒙特利爾公約的環(huán)保型制冷劑；AdopttheenvironmentalprotectiontyperefrigerantwhichaccordswiththeMontrealConvention.3制冷系統(tǒng)具有各項(xiàng)保護(hù)功能，連鎖保護(hù)；Therefrigerationsystemhasallkindsofprotectionfunctionsandinterlockprotection.4回氣溫度能夠進(jìn)行控制；Backtemperaturecanbecontrolled.凍干后期低負(fù)荷條件下的壓力自動(dòng)調(diào)整功能；Theautomaticadjustmentfunc

13、tionofpressureundertheconditionoflowloadinthelateoffreezedryingperiod.制冷系統(tǒng)油壓壓力多重保護(hù)功能；Thepoly-protectionfunctionofoilpressureintherefrigerationsystem.壓縮機(jī)電機(jī)多重保護(hù)功能；Thepoly-protectionfunctionofcompressormotor.E、真空系統(tǒng)Vacuumsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1真空泵Vacuumpump英國(guó)“愛(ài)德華”E

14、DWARDSE2M802臺(tái)2羅茨泵Rootspump英國(guó)“愛(ài)德華”EDWARDSEH12001臺(tái)3泵阱隔離閥Isolationvalveofpumpwell德國(guó)“蓋米”GEMUDN-125mm1個(gè)4泵頭閥Pumpheadvalve西瑪特SIEGV2個(gè)5閥門反饋信號(hào)Feedbacksignalofvalve德國(guó)ROTECH1套6真空探頭Vacuumgauge英國(guó)“愛(ài)德華”EDWARDSAPG2個(gè)性能參數(shù)Performanceparameters1極限真空Finalvacuum1Pa2抽氣速度Evacuationtime從大氣壓抽至10pa30minFromatmto10pa30min3泄漏率Le

15、akagerate335X10pa.m/sec技術(shù)優(yōu)勢(shì)Technicaladvantages1真空系統(tǒng)閥門具有反饋信號(hào)，可了解開(kāi)關(guān)的真實(shí)性；Thevalveinvacuumsystemhasthefeedbacksignalwhichreflectstheauthenticityofswitch.2高效泵頭閥與真空泵同時(shí)打開(kāi)和關(guān)閉，可大大防止真空泵油逆向擴(kuò)散；Theefficientpumpheadvalveandvacuumpumpstartorclosesimultaneously.Thesecanpreventthevacuumpumpoilfromspreadinginreversee

16、ffectively.3羅茨泵可與真空泵同時(shí)啟動(dòng)；Therootspumpandvacuumpumpcanbestartedsimultaneously.F、復(fù)壓摻氣系統(tǒng)Aerationsystemforrepressing序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1過(guò)濾器Filter0.22卩mPALL1個(gè)安裝在潔凈區(qū)2摻氣閥Aerationvalve西瑪特SIEGV1個(gè)3隔膜閥Diaphragmvalve德國(guó)GEMl或BURKERT1套4管道PipelineAISI316L不銹鋼1套技術(shù)優(yōu)勢(shì)Technicaladvanta

17、ges1管道全部采用自動(dòng)焊接，保證內(nèi)外壁光潔；Allthepipelinesusetheautomaticweldingwhichwillensurethefinishofinnerandoutersurface.2過(guò)濾器可進(jìn)行在位蒸汽滅菌，操作更換方便；Filtercanbesterilizedinplacewhichmakestheoperationandreplacementbemoreconvient.3復(fù)壓系統(tǒng)預(yù)留了可進(jìn)行充氮?dú)饨涌?；Ainterfacebywhichitcaninjectnitrogenreservesintherepressingsystem.4復(fù)壓系統(tǒng)能實(shí)現(xiàn)過(guò)濾

18、器在位手動(dòng)測(cè)試功能；Themanualtestfunctioninplaceoffiltercanbeachievedintherepressingsystem.G循環(huán)系統(tǒng)Circulationsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1循環(huán)泵Circulationpump德國(guó)“威樂(lè)”WILOSD80/101臺(tái)2導(dǎo)熱油Thermalfluid低粘度硅油5CSTSiliconoil(lowviscosity)適量Rightquantity3電加熱Heater48Kw1支4板式熱交換器Plateheatexchange

19、r瑞典“阿法拉伐”ALFALAVAL4個(gè)5導(dǎo)熱油測(cè)溫探頭Temperaturesensors(thermalfluid)Pt-100熱電阻A級(jí)Pt-100HotresistanceALevel2支6溫度控制器Temperaturecontroller丹麥“丹佛斯”DANFOSS1個(gè)7壓力控制器Pressurecontroller丹麥“丹佛斯”DANFOSS1個(gè)性能參數(shù)Performanceparameters1加熱速度Heatingrate1C/min2硅油粘度Siliconoilviscosity5cSt25C技術(shù)優(yōu)勢(shì)Technicaladvantages1電加熱采用PID能量調(diào)節(jié)控制，可以

20、最有效的利用加熱能源；ElectricheatingiscontroledbyPIDwhichcanusetheheatingenergymosteffectively.H液壓系統(tǒng)Hydraulicsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1液壓元件Hydraulicunits意大利“布雷維尼”BREVINI2液壓泵Hydraulicpump意大利“布雷維尼”BREVINI1套3液壓油Hydraulicoil46#抗磨液壓油46#anti-wearhydraulicoil1套4油箱Tank60L1套5在非潔凈區(qū)增加

21、板層控制開(kāi)關(guān)1套性能參數(shù)Performanceparameters1壓塞壓力Stopperingforce01.0bar(可調(diào))01.0bar(adjustable)技術(shù)優(yōu)勢(shì)Technicaladvantages1液壓系統(tǒng)設(shè)置有“背壓閥”，在蒸汽滅菌時(shí)可對(duì)油缸腔室進(jìn)行泄壓，避免損壞；Thereisabackpressurevalveinhydraulicsystembywhichcylinderchambercanreleasepressurewhenitissteamsterilizinginordertopreventdamage.2壓塞液壓缸具有防滑落裝置Stopperinghydrau

22、liccylinderhastheantiskiddevice.3板層實(shí)現(xiàn)動(dòng)態(tài)清洗Dynamicwashingforshelvesisachieved.4能準(zhǔn)確判斷板層是否全部升起和板層是否全部落下Itissurewhetheralltheshelvesriseorfall.5板層能夠?qū)崿F(xiàn)精確定位，確保等高進(jìn)料的順利進(jìn)行Shelvestoachieveprecisepositioning,toensurethesmoothprogressofhighfeedI、氣動(dòng)系統(tǒng)Pneumaticsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)

23、量Number1氣動(dòng)元件PneumaticUnits臺(tái)灣“金器”MINDMAN1套技術(shù)優(yōu)勢(shì)Technicaladvantages1帶潤(rùn)滑的氣動(dòng)系統(tǒng)可以保證閥門有效開(kāi)關(guān)；PneumaticsystemwithlubricationdevicecanensurethatvalvesturnONorOFFeffectively.2帶過(guò)濾器的氣動(dòng)系統(tǒng)可以保證閥門穩(wěn)定性；Pneumaticsystemwithfiltercanensurestabilityofvalves.J、在線清洗、在線滅菌系統(tǒng)（SIP、CIP）CIPandSIPsystem（SIP、CIP）序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Mo

24、del/Specifications/Material數(shù)量Number1噴嘴Nozzle美國(guó)“噴霧”SSC1套2管道PipelineAISI316LASME1套3閥門Vavle德國(guó)“蓋米”GEMU1套4安全閥Safetyvavle英國(guó)GRESSWELL0.14Mpa2個(gè)5疏水器Steamtrap日本MIYAWAKA2個(gè)6電接點(diǎn)壓力表Electroniccontactor德國(guó)WIKA1個(gè)7壓力變送器Pressuretransmitter英國(guó)GEMS2個(gè)8水環(huán)泵Water-ringpump“納西姆”2BV-51101臺(tái)9自吸泵日新1臺(tái)三臺(tái)設(shè)備共用包括所有連接管道技術(shù)優(yōu)勢(shì)Technicaladvan

25、tages1清洗、消毒管道全部采用符合ASME標(biāo)準(zhǔn)的進(jìn)口管材，更符合無(wú)菌要求；AllthepipesforcleaningandsterilizingaretheimportedpipeswhichaccordwithASMEstandard,andtheyaccordmorewithasepsisrequirement.2管道全部采用自動(dòng)焊接，內(nèi)窺鏡檢查；Adoptautomaticweldingforallpipes,andinspectthembyendoscope.3箱體帶有冷卻夾套，可以在蒸汽滅菌后迅速對(duì)箱體進(jìn)行冷卻；Chamberhassomecoolingjacketswhich

26、cancoolitquicklyaftersteamsterilizing.4排蒸汽冷卻裝置，避免地漏系統(tǒng)受到蒸汽影響；Coolingdeviceforsteamdrainingpreventsthefloordrainingsystemfrombeingaffectedbysteam5清洗、化霜自動(dòng)排空閥，防止箱內(nèi)形成正壓；Automaticemptyingvalvesforcleaningandde-icingcanpreventformingpositivepressureinchamber.6排水口設(shè)置有過(guò)濾網(wǎng)；Afilterscreensetneartheoutfall.7排水系統(tǒng)設(shè)

27、置有單向閥及壓差控制功能，避免倒吸；Acheckvalvesetindrainsystemandthefunctionofdifferencepressurecontrolcanpreventbackflow.8前箱清洗排水口設(shè)置有取樣口；Asamplepointsetneartheoutfallofwashingwaterforthechamber.K、電氣控制系統(tǒng)Electriccontrolsystem序號(hào)SN名稱Name型號(hào)/規(guī)格/材質(zhì)Model/Specifications/Material數(shù)量Number1電氣標(biāo)準(zhǔn)ElectricstandardIEC60204-1/2PLCSIE

28、MENS1套3計(jì)算機(jī)ComputerDELL1臺(tái)4觸摸屏TouchscreenSIEMENS1個(gè)5空氣開(kāi)關(guān)Breaker瑞典ABB/6交流接觸器ACcontactor瑞典ABB/7電氣保護(hù)等級(jí)ProtectionclassIP22/8UPS電源UPSpowerSANTAK1臺(tái)9軟件系統(tǒng)SoftwaresystemTofflonMaster-40001套10軟件備份光盤CDforsofrwarebackup1份控制方式Controltype手動(dòng)及自動(dòng)控制Manualandautomatic軟件功能Softwarefunction1冷凍干燥（手動(dòng)、自動(dòng)，可任意切換）Freezedrying（swi

29、tchthetypebetweenmanualandautomaticrandomly）2化霜（水浸泡、蒸汽）De-icing（watersoak,steam）3在線清洗（手動(dòng)、自動(dòng)）Cleaninginplace（manual,automatic）4在線滅菌（手動(dòng)、自動(dòng)）Sterilizationinplace（manual,automatic）5工藝設(shè)定（配方管理）Techniquesetting（recipemanagement）技術(shù)優(yōu)勢(shì)Technicaladvantages1符合FDA歐盟標(biāo)準(zhǔn)，電子簽名，多組密碼；ItaccordswithEuropeanstandardFDA.The

30、reareelectronicsignaturesandmultiplepasswords.2自動(dòng)、手動(dòng)在任何節(jié)點(diǎn)任意切換；Switchthetypebetweenmanualandautomaticatanypointrandomly.3一鍵式體檢功能，為凍干機(jī)的健康提供數(shù)據(jù)保障；Onetouchfunctionforexaminationprovidesdataprotectionforthehealthoflyophilizer.4系統(tǒng)操作可在機(jī)房、凍干控制室進(jìn)行，并且相互具有互鎖功能，避免誤操作；Theoperationcanbeinthesterilizingroom,machine

31、roomandcontrolroomforfreezedrying.Andtheyhavetheinterlockfunctionswhichpreventfaultyoperation.5無(wú)菌室裝有液壓急停按鈕，可在緊急情況下強(qiáng)制停止板層運(yùn)行；Thereisahydraulicemergencybuttoninsterilizingroom.Itcanstoptheshelvesforciblyinanemergency.6友善的人機(jī)界面具有各種部件、閥門工作狀態(tài)及溫度、真空度參數(shù)顯示；Thereareworkingstateofallkindsofpartsandvalvesandpara

32、meterdisplayoftemperatureandvacuumdegreeonthefriendlyhumanmachineinterface.7“配方管理”可設(shè)置無(wú)數(shù)條凍干工藝曲線；Itcansetcountlesstechnologiescurvesforfreezedryinginthe“recipemanagement”.8“配方管理”可實(shí)現(xiàn)：低溫進(jìn)箱、二次回凍（反復(fù)預(yù)凍）、壓力升測(cè)試、摻氣閥或者小碟閥選擇性摻氣控制、自動(dòng)放氣和壓塞、低溫岀箱等個(gè)性功能；Thesepersonalizedfunctionssuchasgettinginchamberatlowtemperature

33、,refreezing,testingofpressurerise,selectiveaerificationcontrolbetweenaerationvalveandbutterflyvalve,automaticdegassingandstoppering,andgettingoutchamberatlowtemperatureandsooncanbeachievedinthe“recipemanagement”.9“冷凍干燥”自動(dòng)過(guò)程有階段顯示功能，并可任意跳段；Thereisafunctionfordisplayingbystagesintheautomaticprocessof“f

34、reezedrying”,anditcanskiprandomly.10“冷凍干燥”過(guò)程中可對(duì)配方進(jìn)行隨時(shí)調(diào)整；Therecipecanbeadjustedmomentarilyinthe“freezedrying”process.11操作畫面具有各個(gè)故障點(diǎn)顯示功能；Thereisafunctionfordisplayingvarioustroublepointsontheoperationinterface.12具有數(shù)據(jù)、曲線兩種記錄功能，可根據(jù)批號(hào)隨時(shí)調(diào)用或打??；Thereisafunctionforrecordingbothdataandcurveswhichcanbeusedorpri

35、ntedmomentarilyaccordingtothebatchnumber.13可存儲(chǔ)無(wú)數(shù)條數(shù)據(jù)、曲線記錄；Itcansavecountlessdataandcurvesrecords.14各個(gè)真空度、溫度曲線由多種顏色顯示，并可任意設(shè)置“顯示”或“隱藏”；Eachcurveofvacuumdegreeandtemperatureisdisplayedinmulticolor,anditcanbesetfor“displayed”or“hidden”randomly.15“冷凍干燥”完成后，可將“工藝配方”、“數(shù)據(jù)曲線”、“歷史記錄”、“操作記錄”、“報(bào)警記錄”等原始記錄一起打印，可作為

36、批產(chǎn)品的詳細(xì)批記錄進(jìn)行保存；After“freezedrying”itcanprinttheoriginalrecordstogethersuchas“technologyformula,datacurve,historyfile,operationrecord,alarmreportingandsoon.Thesecanbesavedasthedetailedbatchrecordsofabatchofproduct.16“在線清洗”可實(shí)現(xiàn)自動(dòng)控制；“Cleaninginplace”canbeautomaticallycontroled.17“在線消毒”功能具有安全連鎖保護(hù)；脈動(dòng)預(yù)熱消毒Th

37、ereisasafetyinterlockprotectiondeviceinthe“Sterilizationinplace”system,anditsterilizesbypulsantpreheating.18可根據(jù)用戶實(shí)際使用需要增加相應(yīng)軟件功能；Itcanincreasecorrespondingsoftwarefunctionaccordingtoactualrequirementsofcustomer.19軟件系統(tǒng)符合FDA21CFRPARTII；SoftwaresystemaccordswithFDA21CFRPARTII.20電子簽名，三級(jí)用戶權(quán)限管理，曲線報(bào)表不可修改；Th

38、ereareelectronicsignaturesandthreestageauthorizationmanagements.Thecurvechartscannotbemodified.21UPS不間斷電源可在緊急停電后20分鐘內(nèi)給PLC及各類傳感器提供電力；UPS(uninterruptedpowersupply)willsupplypowertoPLCandvarioussensorsin20minutesafteremergencypowershutoff.F、公用工程清單Utilitylist1總裝機(jī)功率Totalpower140Kw(380V,50Hz,3Phase,5Wire)

39、2用于制冷系統(tǒng)的冷卻水Coolingwaterforrefrigerantcooling35nVhr(1.5P2bar,T4bar,T=80C)4用于氣動(dòng)閥的壓縮空氣Compressedairforpneumaticvalve100L/min(5P8bar)5SIP純蒸汽用量PuresteamconsumptionforSIP350kg/hr(2P3bar)6化霜用蒸汽Steamforde-icing110kg/hr(2P3bar)G設(shè)備主要參數(shù)Theequipmentsmaintechniqueparameter1整機(jī)結(jié)構(gòu)Machineconstruction分體式Split2外型尺寸Dim

40、ensionofunit7500*3300*5800mm3整機(jī)重量Weightofunit約27TApprox27T4西林瓶裝量Fillingvolumeofvial22mn約56,000支16mm約105,000支H1驗(yàn)證文件系統(tǒng)(電子光盤1份)詳細(xì)驗(yàn)證文件系統(tǒng)Verificationdocumentssystem(onesetofCD)Thedetailsofverificationdocumentssystem序號(hào)SN名稱Name數(shù)量Number1安裝確認(rèn)Installationqualitation(IQ)1套2操作確認(rèn)Operationqualitation(OQ1套3性能確認(rèn)Per

41、formancequalitation(PQ1套4工廠驗(yàn)收測(cè)試Factoryacceptancetest(FAT)1套5客戶現(xiàn)場(chǎng)驗(yàn)收測(cè)試Siteacceptancetest(SAT1套6操作手冊(cè)O(shè)perationmanual(OM)1套7維護(hù)手冊(cè)Maintenancemanual(MM)1套8安裝手冊(cè)Installationmanual(IM)1套9平面布置圖Layoutdrawing1套10工藝流程圖P&ID1套11電氣線路圖Wiringdrawing1套12主要部件說(shuō)明書Instructionforthemainparts1套13壓力容器質(zhì)量證書Qualitycertificateforp

42、ressurevessel1套14材質(zhì)報(bào)告Materialreport1套15校驗(yàn)報(bào)告Verificationreport1套附加說(shuō)明AdditionalComments名稱Name數(shù)量Number復(fù)壓壓力可控二.自動(dòng)進(jìn)出料系統(tǒng)參數(shù)表AutomaticLoadingAndUnioadingSystemR&R-AL-1000-15/15固定式自動(dòng)進(jìn)出料系統(tǒng)制造標(biāo)準(zhǔn)ManufactureStandardscGMPA、LoadingandUnloadingIntegrationSystem進(jìn)料集成系統(tǒng).I、IntegrationConveyor集成輸送機(jī)序號(hào)名稱型號(hào)/規(guī)格/材質(zhì)數(shù)量SnNameMod

43、el/Specifications/MaterialNumber1Infeedingbelt(POM)SwitzerlandHabasit3sets輸送網(wǎng)帶（POM）瑞士Habasit3套SprocketSwitzerlandHabasit3sets2鏈輪齒瑞士Habasit3套TugwheelUHMWPE3sets拖輪高分子量聚乙烯3套3Bearing軸承Misumi3sets3套4Frequencymotor變頻電機(jī)Siemens西門子3sets3套5Reducer減速機(jī)GermanyNeugart德國(guó)Neugart3sets3套6Coupling聯(lián)軸器GermanyKTR德國(guó)KTR3se

44、ts3套7Fence護(hù)欄POM3sets3套II、LoadingTransitionDisk進(jìn)料過(guò)渡轉(zhuǎn)盤序號(hào)名稱型號(hào)/規(guī)格/材質(zhì)數(shù)量SnNameModel/Specifications/MaterialNumber1RotarytableTOFFLON(POM)1set旋轉(zhuǎn)平臺(tái)TOFFLOF聚甲醛1套以設(shè)計(jì)為準(zhǔn)2Flange法蘭TOFFLON(AL)1set1套3Bracketsubassembly支架組件TOFFLON(304)1set1套4Bearing軸承Misumi1set1套5FrequencymotorSiemens1set變頻電機(jī)西門子1套6Reducer減速機(jī)TaiwanAPE

45、X臺(tái)灣APEX1set1套7Fence護(hù)欄POM1set1套B、AutomaticLoadingSystem自動(dòng)進(jìn)料系統(tǒng)I、LoadingPusherSystem進(jìn)料推進(jìn)系統(tǒng)序號(hào)名稱型號(hào)/規(guī)格/材質(zhì)數(shù)量SnNameModel/Specifications/MaterialNumber1Loadingpusherpositioningsystem進(jìn)料推進(jìn)直線定位系統(tǒng)GermanyBAHR德國(guó)BAHR3sets3套Servomotoranddriver西門子3sets伺服電機(jī)及驅(qū)動(dòng)器Siemens3套2ReducerGermanyNeugart3sets減速機(jī)德國(guó)Neugart3套3Couplin

46、gGermanyKTR3sets聯(lián)軸器德國(guó)KTR3套4DisplacementsensorGermanyNovotechnik3sets位移傳感器德國(guó)Novotechnik3套5Limitswitch限位開(kāi)關(guān)GermanySchmersal德國(guó)Schmersal3sets3套Pushersubassembly推進(jìn)組件TOFFLON(304)3sets3套6Guidinglinearbearing直線軸承Misumi3sets3套II、StarWheelSystem星輪系統(tǒng)序號(hào)名稱型號(hào)/規(guī)格/材質(zhì)數(shù)量SnNameModel/Specifications/MaterialNumber1Servom

47、otoranddriver西門子3sets伺服電機(jī)及驅(qū)動(dòng)器Siemens3套2PositionsensorGermanyTurck3sets位置傳感器德國(guó)Turck3套3Photoelectricitycounter光電計(jì)數(shù)器SwitzerlandContrinex瑞士Contrinex3sets3套4StarWheel星輪TOFFLON(POM)3sets3套III、TransitionSystem過(guò)渡系統(tǒng)序號(hào)名稱型號(hào)/規(guī)格/材質(zhì)數(shù)量SnNameModel/Specifications/MaterialNumber1Transitionpositioningsystem過(guò)渡直線定位系統(tǒng)Ger

48、manyBAHR德國(guó)BAHR3sets3套2Servomotoranddriver伺服電機(jī)及驅(qū)動(dòng)器西門子Siemens3sets3套3Reducer減速機(jī)GermanyNeugart德國(guó)Neugart3sets3套4Coupling聯(lián)軸器GermanyKTR德國(guó)KTR3sets3套5Displacementsensor位移傳感器GermanyNovotechnik德國(guó)Novotechnik3sets3套6Limitswitch限位開(kāi)關(guān)GermanySchmersal德國(guó)Schmersal3sets3套7TransitionSupportingsubassembly過(guò)渡支撐組件TOFFLON(3

49、O4/POM)3sets3套8Guidinglinearbearing導(dǎo)向直線軸承Misumi3sets3套9Protectbellow波紋保護(hù)套PTFE3sets3套10Flexiblecombplate活動(dòng)梳子板TOFFLON(304)3sets3套11Fixedcombplate固定梳子板TOFFLON(304)3sets3套12小門增加過(guò)渡板3套IV、Loadingandunloadingconveyor進(jìn)出料輸送系統(tǒng)1Infeedingbelt(POM)輸送網(wǎng)帶(POM)SwitzerlandHabasit瑞士Habasit3sets3套2Sprocket鏈輪齒SwitzerlandHabasit瑞士Habasit3sets3套Tugwheel拖輪UHMWPE高分子量聚乙烯3sets3套3Bearing軸承Misumi3sets3套4Servomotor伺服電機(jī)Siemens西門子3sets3套5Reducer減速機(jī)GermanyNeugart德國(guó)Neugart3sets3套6Coupling聯(lián)軸器Ger