JS100型雙軸攪拌機(jī)JS100ModelDualSpindleMixer使用說(shuō)明書(shū)OperationInstruction江蘇國(guó)能環(huán)保設(shè)備有限公司JiangsuGuonengEnvironmentProtectionEquipmentCo.,Ltd.一、前言1.Foreword本系列產(chǎn)品主要用于火電廠等部門(mén)的灰?guī)旎叶废虏孔鲊娝疂袷綌嚢杓拜斔头酆腆w顆粒物料的加濕攪拌和輸送Theseriesproductsaremainlyuserforwettypesprayingmixingandconveyingpowdermaterialsatthebottomofdustbunkeranddusthopperinthermalpowerplant,etc.Theproductappliestwospiralbladespindlestoblendandconveypowdermaterialsuniformly.Thedegreeofwetnessmaybecontrolledbymanualadjustablevalvetomeettheapplicablerequirementforconveying.Theseriesproductsalsoareappliedtohumidifyingmixingandconveyingofsolidparticulatematerialsinchemicalindustryandmining,etc.二、技術(shù)參數(shù)2.Technicalparameters2.1雙軸攪拌機(jī)型號(hào)含義：2.1DualspindlemixermodelandsignificationJS—雙軸攪拌機(jī)Dualspindlemixer2.2外形尺寸及主要技術(shù)參數(shù)2.2Maintechnicalparameters&outsidedimension型號(hào)Model出力t/hJS100100Outputt/hY200L-62Motormodel22BWY45-29-22Reducermodel三、工作原理及結(jié)構(gòu)特點(diǎn)3.Workingprincipleandstructurefeatures3.1工作原理3.1Workingprinciple的粉煤灰進(jìn)行攪拌、螺旋輸送。Themachinehasapairofmixingspindleswithlargerigidity,therearemultisectorialmixingbladesdistributingonspindlewithacertainspiralangleandscrewpitch.Severalnozzlesaremountedonthetopofblades,whichsprayuniformly;tworigidmixingspindlesrotateinreversetocarryoutmixingandspiralconveyingtouniformhumidifiedflyashes.3.2結(jié)構(gòu)特點(diǎn)3.2Structurefeatures系統(tǒng)密封性好，無(wú)飛灰外揚(yáng)，并在進(jìn)料口設(shè)置擋灰板，防止水霧反串；■Thesealingperformanceofsystemisgood,withoutanyflyashfallingout,andabaffleplateisfittedatinlettopreventwatermist;減速機(jī)采用擺線(xiàn)針輪減速機(jī)，結(jié)構(gòu)緊湊，占地面積小，傳動(dòng)平穩(wěn)，噪音低；■Reduceradoptscycloidpinwheelreducer,withcompactstructure,smallcoveringarea,steadydriving,lownoise;攪拌均勻，攪拌葉片呈扇形，攪拌時(shí)與介質(zhì)接觸面積大；■Uniformmixing,mixingbladesaresectorial,largecontactareawithmedium;噴嘴多排設(shè)置，水量均勻并可調(diào)節(jié)；■Nozzlesareplacedinmulti-rows,volumeofwaterisuniformandadjustable;?；衣实?，箱體底部的分水嶺的設(shè)置確保設(shè)備內(nèi)無(wú)死角；■Residualrateislower,waterpartinglineatthebottomoftankistoensurenodeadcornerintheequipment;葉片耐磨性好，操作維修方便，運(yùn)行可靠?！鯰hewearresistanceofbladesisgood,withconvenientoperationandmaintenance,reliableoperating.四、安裝、使用與保養(yǎng)4.Installation,usageandmaintenance4.1安裝地腳見(jiàn)地腳圖4.1Seefoundationdrawingwheninstalling安裝時(shí)各地腳鐵板應(yīng)在同一平面上，同時(shí)使出料端比進(jìn)料端低0.5%，各地腳鐵板找正緊固后與設(shè)備底座框架周邊焊接固定，焊角高度不小于10mm。Eachfoundationironplateshallbeinthesamelevelwheninstalling,andtheoutletportshallbe0.5%lowerthaninletport.Fixitwithequipmentbaseframebyweldingaftereachfoundationironplateisinplaceandfixed,theheightofweldlegshallbenotlessthan10mm.4.2安裝結(jié)束后再全面檢查一下緊固件，檢查無(wú)問(wèn)題后啟動(dòng)開(kāi)車(chē)檢查，再進(jìn)行空車(chē)試運(yùn)行1~3小時(shí)，待一切正常后方可進(jìn)行投料使用，并仔細(xì)觀察一段時(shí)間，看是否有沖擊、異常振動(dòng)、噪音及漏油等異常情況。4.2Checkthefastenerscompletelyafterfinishinginstalling.Enablestartupinspectionafterthereisnoproblem,thencarryoutemptyvehicletrialrunfor1~3hour,aftereverythingisingoodordercarryoutfeedingandcarefullyobserveforaperiodoftime,whetherthereisabnormalconditionsuchasimpact,abnormalvibration,noiseandoilleakageornot.4.3使用雙軸攪拌機(jī)應(yīng)注意各機(jī)構(gòu)的開(kāi)關(guān)順序，以保證設(shè)備的正常運(yùn)轉(zhuǎn)和理想的攪拌效果。4.3Payattentiontothesequencesofswitchesofeachmechanismwhenusingdualspindlemixertoensurenormaloperationandperfectmixingeffectofequipment.a)雙軸攪拌機(jī)啟動(dòng)30a)Startelectricalairlockandfeedvalveafterdualspindlemixerstarts30seconds(ifthemixerdoesnotstart,theelectricalairlockstopsworking).b)當(dāng)關(guān)機(jī)時(shí)，先關(guān)電動(dòng)鎖氣器，再關(guān)給水閥，待物料輸送完畢后，再切斷攪拌b)Whenshuttingdownthemachine,closedownelectricalairlockatfirst,thenclosefeedvalve,cutoffthepowerofmixerafterfinishingconveyingmaterials(donotcutoffthepowerofmixeruntilclosedowntheelectricalairlock).4.4噴水系統(tǒng)壓力盡量保持無(wú)多大波動(dòng)，以保證噴水量的均勻，保持濕度一致，用時(shí)僅啟閉總給水閥即可。4.4Watersprayingsystempressureshallkeepconstantasmuchaspossibletoensuretheuniformityofwatersprayingandtokeepconsistenthumidity.Itshalladjustmanualballvalvecarefullywhenusingatfirsttime,removehandleafterthehumidityissuitable,therefore,whenusingthemachinenexttime,itisonlytoopenandclosethefeedvalve.4.5在使用過(guò)程中如發(fā)現(xiàn)異常情況或軸承處過(guò)熱、油溫過(guò)高（＞100℃）等應(yīng)立不可調(diào)節(jié)過(guò)緊以免增加額外負(fù)荷和加劇軸徑磨損。4.5Ifanyabnormalconditionorbearingoverheating,oiltemperaturetoohigh（＞100℃）isfoundduringusage,itshallstoptocheckatonce.Ifdustorwaterleaksatstuffingbox,itshalladjusttheglandboltproperlyuntilnodustorwaterleaks,donotadjusttootightsoasnottoaddextraloadandtointensifytheabrasionofspindlediameter.5.6每班使用結(jié)束后應(yīng)徹底清洗箱體內(nèi)及葉片上的殘灰，以免殘灰干結(jié)后降低攪拌效果。5.6Eachshiftshallcleantheinternalpartoftankandresidualdustonbladesafterfinishusingsoasnottoreducethemixingeffectduetodryandhardresidualdust.五、使用注意事項(xiàng)與維護(hù)5.Usagenoticeandmaintenance5.1150~30040#1200~3000（3#5.1Whenusingdualspindlemixeratfirsttime,after150~300hoursoperation,itshallreplacethelubricatingoilofreducer(40#machineoil),sonexttimeitshallreplacethelubricatingoilonceper1200~3000hoursoperationaswellasreplacethebearinggrease(3#lithiumbasedgrease).5.2定期檢查鏈條張緊情況和攪拌葉片的磨損情況；5.2Checkthetensionconditionofchainsandthewornconditionofmixingblades.5.3操作人員操作前必須認(rèn)真閱讀使用說(shuō)明書(shū)。5.3