煉鋼綜合生產實時數據采集系統(tǒng)技術方案書煉鋼合生實時據采系統(tǒng)技術案書`/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書目1述·············································································································································31.1系的實施意義······························································································································41.2系的功能需求······························································································································51.3系特點··········································································································································62圖·························································································································83案·············································································································································93.1系配置：······································································································································93.1.1軟配置：···························································································································系統(tǒng)平臺：················································································································開發(fā)工具：················································································································93.1.2硬配置：·························································································································基本應用··················································································································硬件環(huán)境··················································································································軟件環(huán)境··················································································································103.1.3數存儲·····························································································································113.1.4數庫維護·························································································································113.1.5防墻：·····························································································································113.1.6通配置：·························································································································OPC定···················································································································OPC技及接口······································································································OPC技在過程控制中的應用··············································································用OPC實實時數據采集方法··············································································153.2系功能：····································································································································183.2.1數流圖：·························································································································183.2.2功介紹：·························································································································19綜合管理功能：···················································································································20化驗管理：··························································································································21動態(tài)監(jiān)視：··························································································································25一級流程畫面：···················································································································28設備監(jiān)視：··························································································································29能源管理：··························································································································30報表系統(tǒng)：··························································································································31用戶管理······························································································································32權限設置······························································································································333.2.3功結構圖························································································································353.2.4工·····································································································································353.2.5樣編碼規(guī)則·····················································································································364數···············································································································375價············································································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煉鋼綜合生產實時數據采集系統(tǒng)技術方案書1系統(tǒng)概述生產工業(yè)流程自動化水平在不斷天派公司開發(fā)的煉鋼綜合生產實時使工廠用控制系統(tǒng)是采集匯總分備WEB/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書P1.1系統(tǒng)的實施意義1、整合了企業(yè)過程控制系統(tǒng)數據資源，解決了企業(yè)中多種、多套過2、從全廠生產過程中的各個方面收集生產信息，并按照全廠信息模3、通過實時跟蹤企業(yè)各車間物料消耗、原料供應、操作人員、過程4、收集、存儲并分析產品數據，為持續(xù)的生產過程優(yōu)化、提高提供/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書5開放的實時/并管（ERP）管理軟件和供應鏈管理軟件可以按自己6實時數據平臺的建立IT提使企業(yè)的管理系統(tǒng)運行在實時生產過程數據的基礎上大地縮短制造提高全面1.2系統(tǒng)的功能需求產1、通過數據接口站實時采集各控制系統(tǒng)的生產實時數據；2、建立實時數據庫，集成實時信息；3、提供生產工況圖、歷史數據趨勢圖、報表分析工具；4、提供與上層管理系統(tǒng)的數據交互、轉發(fā)等開發(fā)接口；5、為企業(yè)決策層提供必要、及時、可靠的現場過程數據；6、提升生產制造的體系架構；7、將現場數據轉換成企業(yè)管理的智能應用；8、充分利用和保ERP以/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書1.3系統(tǒng)特點并采用流行的B/S和ASP.NET邏大采用穩(wěn)定核心加外掛模塊的方式得掛接外可以滿足用戶需求不斷發(fā)展的要求接納已有又為3．包現場用一級4．/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書/穩(wěn)定據有效提避免各快速體/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書2系統(tǒng)網絡結構示意網絡火墻機關門領

工藝員煉鋼合生時數服務網絡換機光纖收發(fā)器光纖光纖收發(fā)器脫硫集用端

光纖收發(fā)器光纖光纖收發(fā)器轉爐集用端

光纖收發(fā)器光纖光纖收發(fā)器連鑄集用端

光纖收發(fā)器光纖光纖收發(fā)器上料集用端模塊OPC模，OPC

模塊

模塊OPC/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書3解決方案3.1系統(tǒng)配置：3.1.1軟件配置：系平：服務器操作系統(tǒng)：Windows企業(yè)客戶端操作系統(tǒng)：XP/2000/2003專業(yè)數據庫：MicrosoftSQL2008企業(yè)運行平臺開工：開發(fā)環(huán)境企業(yè)版編程語言CSharp（C#數據庫開發(fā)：MicrosoftSQL2008文檔編制2007，Visio2007使用控件V2/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書3.1.2硬件配置：基應1如圖端Web服務實功能示意圖硬環(huán)?（IBMSystemx3650??塊SAS?控（軟環(huán)?（Windows2003企10/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書?（Microsoft2008?的IP地址3.1.3數據存儲做WEB生產用用即5+1組合方式，3.1.4數據庫維護對于軟件的數據庫維護與備份，我們將采用啟動SQLSERVER中服務程序配置數據庫文件的定時備份對需要備份的數據庫文件可以下備份計劃，默認的備份周期是一星期，當然也可根據廠方要求自己定義數據庫備份的周期與時間，同時對于長期備份的數據庫文件會越來越多導致所占的磁盤空間會越來越大，也可通過計劃按一定周期和時間來刪除備份時間太久的數據庫文件，具體周期長短由廠方決定。3.1.5防火墻：內網的IP地的使之11/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書避3.1.6通訊配置：據息通并性：一旦其中某會影可護于通訊線,使得采集可選擇重如因網絡不通暢造成數據上傳堵塞存24易作便12/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書實也可人工定是于為了存取現場設備的數據信息由于現場且往往給這樣靠性放性、。OPC機制作為應用程序級的通信標準，采用客/把開發(fā)訪問接口的任務放在硬件生產廠家或第三方廠家。OPC標準以微軟公司OLE/COM接口完成的，在是2，OLE標準技及口OPC技，OPC服及13/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書OPC服器的OPC給OPC戶用人HMI采集SCADA）過與OPC獲取OPC符合OPC的過技術。OPC采戶OPC服務它（interface（Custominterface動化接口、Delphi、Sharp等OPC服務C++OPC14/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書圖1OPC服器程序接口技在程制的用OPC數在眾的OPC以編準OPC隨過OPC，你可以存用現時據集法，自控應用規(guī)范服務/15/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書接口并內嵌DA即可實時讀寫工業(yè)現場的數據把2圖2OPC方實現實時數據庫理圖過通Server，則可利用OPC在RSView的OPC名為RSLinxOPCServer的為Server。實現實時數據庫的程序流3圖3實數據庫的程序流程圖16/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書OLE自的OLEOLE自OPCServer：OPC啟動回OPCOPCGroup：存儲由若干OPC信息，并用于回ItemOPCItem體的于OPC規(guī)范于OLE/COM技術的擴程OLE自動化與持OPC客分布于網絡不同節(jié)點上俗講OPC與OPCServer上位機機OPC17/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書3.2系統(tǒng)功能：3.2.1數據流圖：ERP通訊合處統(tǒng)計析，儲，脫硫采集終端

綜合生產實時數據采集系統(tǒng)轉爐采集終端

連鑄采集終端

管理人員上料采集終端OPC數集PLC18/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書3.2.2功能介紹：轉爐連鑄將并在該系統(tǒng)綜合綜給解決跨地域問題19/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書綜管功：1)硫2)爐3)料主要包括對轉爐上料計量管理，流程跟蹤管理等等。4)鑄a)鋼鋼c)鋼坯5)廠產程跟功——>脫————坯場—6)廠源理a)全0Ar、N22全20/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書7)廠流況統(tǒng)報a)鐵煉c)合耐8)廠產備障息管化管：化下檢1

下TS委托單功綜項實算（即序理程21/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書系碼并形下委托單界面22/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書發(fā)送委托單界面檢驗回果詢功綜顯畫23/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書24/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書TS下委托查功綜顯畫下委托單查詢界面動監(jiān)：提用戶以脫扒渣系統(tǒng)監(jiān)視等等要25/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書轉（1）表格式（）

圖顯：狀26/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書（3）曲線27/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書一流畫：生產實時監(jiān)控基本風格以DCS/PLC所有的實時參的轉爐一級主畫面28/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書連鑄一級主畫面設監(jiān)：對各個區(qū)域的主要生產設備的相關指標的監(jiān)控29/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書能管：功綜此模塊功能包含自動采集功能和手工錄入功能有效將生產數據反映到實時數據采集系統(tǒng)中面為30/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書顯畫在此界面中可對每種能源的各檢測點的耗量添加。報系：脫31/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書4個轉：主（1）轉爐區(qū)爐次報：按照每一爐次生產狀況，自動生成轉爐區(qū)域各（2）轉爐區(qū)日報：每天自動生成轉爐區(qū)消耗，主要設備運轉情況，用管功綜32/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書顯畫權設功綜也對顯畫33/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書34/

煉鋼綜合生產實時數據采集系統(tǒng)技術方案書3.2.3功能結構圖:生產系統(tǒng)

3.2.4工期整體工期180天。煉鋼綜合生產實時數據采集系統(tǒng)詳細設計天。系統(tǒng)開發(fā)部分天，系統(tǒng)測試20天，系統(tǒng)設備現場實施調試10天，系統(tǒng)現場培訓、軟件安裝調試系統(tǒng)投運實施與跟蹤保駕30天35/

34煉鋼綜合生產實時數據采集系統(tǒng)技術方案書343.2.5樣品編碼規(guī)則編碼名稱使用范圍

檢化驗樣品編號化學試驗管理系統(tǒng)位

數

16代碼構成：位數項目

12eq\o\ac(○,1)

34eq\o\ac(○,2)

56

8910eq\o\ac(○,7)

121314eq\o\ac(○,11)eq\o\ac(○,)eq\o\ac(○,5)eq\o\ac(○,)eq\o\ac(○,6)屬性例子

XS

XH

XS

N6

N0

N6

N2

N8

N1

N2

N0

N1

N1

N1編碼方式：eq\o\ac(○,1)

：試樣類別3位試樣類別BYSSHSHXHMSFTHJ②：年尾號1位③：月日時6位④：作業(yè)區(qū)代碼2位。作業(yè)區(qū)類別TLZLLZSL

試樣名稱白云石石灰石活性灰鎂石粉鐵合金作業(yè)區(qū)名稱脫硫轉爐連鑄上料⑤：同一試樣類別、同一取樣位置的取樣次數1。eq\o\ac(○,6)同一樣品重復化驗次數，位。特別說明：在年06月28日12時1次轉爐作業(yè)區(qū)發(fā)出石灰石取樣的第次分析樣品編。用途：賦予各生產作業(yè)區(qū)取樣