名目Content一． 中置電機(jī)系統(tǒng)組成CentralMotorComposition 1圖1-2所示：CompletemotorasshowninFigure1-2 2整機(jī)包括主體及牙盤(pán)組件如圖1-3所示：Completemotorincludesmainbodyandchainwheel,asshowninFigure1-3 主體三大部件如圖2-4所示：Threemainpartsasshowninfigure2-4 3主體其余部件如圖示1-5：Theremainingpartsasshowninfigure1-5 4\l“_TOC_250003“二.中置電機(jī)系統(tǒng)部件拆卸流程中置電機(jī)系統(tǒng)部件拆卸流程Centralmotordisassemblyprocess 5中置電機(jī)修理工具Centralmotorrepairkit 5牙盤(pán)、蓋板、防塵蓋組件拆卸Chainwheel,cover,dustcoverdisassembly 5后蓋拆卸Motorrearcoverdisassembly 6撤除大齒輪組件Disassemblegearwheel 7力矩組件Disassembletorquesensor 8撤除掌握器組件及電機(jī)組件Disassemblecontrollerandmotor 9\l“_TOC_250002“三.中置電機(jī)系統(tǒng)部件安裝流程Centralmotorinstallationprocess 12\l“_TOC_250001“器組件的安裝Controllerinstallation 12電機(jī)組件的安裝Motorinstallation 12\l“_TOC_250000“件安裝Torquesensorinstallation 14一．中置電機(jī)系統(tǒng)組成CentralMotorComposition本機(jī)外觀構(gòu)造由牙盤(pán)及電機(jī)主體組成，主體主要分為31-1所示。Thecentralmotoriscomposedofchainwheelandmotormainbody.Themainbodyisdividedinto3parts:motorunit,torquesensorunit,controllerunit.AsshowninFigure1-1.Figure1-11-2所示：CompletemotorasshowninFigure1-2:1-2整機(jī)Figure1-2completemotor整機(jī)包括主體及牙盤(pán)組件如圖1-3所示：Completemotorincludesmainbodyandchainwheel,asshowninFigure1-3:主體及牙盤(pán)組件Figure1-3MainbodyandChainwheel主體三大部件如圖2-4所示：Threemainpartsasshowninfigure2-4:力矩傳感器組件Torquesensorunit掌握器組件Controllerunit電機(jī)組件Motorunit圖示1-4Figure1-4主體其余部件如圖示1-5：1.4Theremainingpartsasshowninfigure1-5:后蓋組件防塵蓋組件Rearcover Dustcover大齒輪組件蓋板組件Gearwheel CoverFigure1-5二.中置電機(jī)系統(tǒng)部件拆卸流程Centralmotordisassemblyprocess2.1中置電機(jī)修理工具Centralmotorrepairtool在本產(chǎn)品的修理過(guò)程中,需要用到以下關(guān)心工具:內(nèi)六角扳手一套、卡簧鉗一副、,2-1所示。Intheprocessofthemaintenanceofthisproduct,willneedtousethefollowingtools:Allenwrench,circlippliers,vice,phillipsscrewdriver,screwdriver,andhammer.Shownas2-1:關(guān)心工具齒輪拉碼Auxiliarytool GearpullingtoolFigure2-1牙盤(pán)、蓋板、防塵蓋組件拆卸Chainwheel、cover、dustcoverdisassemblyprocess5M5×14內(nèi)六角圓柱體螺釘，隨后取下防水3M4×1022-2所示。WithanAllenwrench,toothplatetoremove5x14M5innerhexangularsetscrewcylinder,thenremovethewaterproofcover,thenremovethecoverplate,thenremove3M4x10screwsrespectivelyandthe2screwsondustcover,andthenremovethecoverplateanddustcover.Shownas2-2:防水蓋(Waterproofcover)電機(jī)后蓋拆卸

Figure2-2Motorrearcoverdisassemblyprocess4M4×142-3所示。WithanAllenwrench,toremovefourM4x14roundheadhexsocketscrews.ShownfromFigure2-3:圖示2-3Figure2-3撤除大齒輪組件GearwheeldisassemblyprocessΦ302-4所示。UsethecirclipplierstoremoveΦ30axiswiththespringremovewheelgearwithgearpullingtool.螺釘，取下大齒輪。Pulloutthefivescrewsingearscrewhole,andusetheAllenwrenchclockwiserotationofthescrewandremovethebiggear.Figure2-4撤除力矩組件TorquecomponentsdisassemblyΦ152-5所示。RemovethetorqueoilsealandusecirclipplierstoremoveΦ15circlipunderoilseal,takeoutgasket.Pulloutthecableconnectedtothecontroller,shownasFigure2-5:油封OilsealSpringandgasketconnectcableTappingaxis,torquesensormoduleFigure2-5撤除掌握器組件及電機(jī)組件Removethecontrollercomponentsandelectricalcomponents2-6-1.Removing the controller component connections with electricalcomponents,removelinepressingboardscrew,rivetweldingpiecesofscrew.Payattentiontoontherivetingweldingpiecesofelasticwasher，seefigure2-6-1.piece Figure2-6-14M4×122-6-2。RemovemotorcomponentsfourM4x12crosscountersunkheadscrew,removethemotorcomponents,shownfrom2-6-2.4M4×place 電機(jī)組件Motorcomponentoffnylongearassembly2M3×6十字沉頭螺釘，用一字螺絲刀向下擠壓線2-6-3所示。RemovethetwoscrewsM3×6fromthebottomofthecontrollerusethescrewdrivertopressthelinecardtakeoffthecontrollerassembly,pulloutthecontrollerwiringharnessthepositionofM3×6pulloutthecontrollerwiringharness三.中置電機(jī)系統(tǒng)部件安裝流程centralmotorinstallationprocess掌握器組件的安裝controllerinstallation2M3×6十字沉頭螺釘安裝至掌握器底部。Putthecontrollerintothemainbody,andputthetwoM3×6screwstothebottomofthecontrollerentrancethisholeM3×6螺釘孔位M3×6screwposition電機(jī)組件的安裝motorassemblyinstallation于尼龍齒輪位置均勻涂抹適量FT-EM50L潤(rùn)滑脂,如圖示3-2-1。PaintthegreaseFT-EM50Ltothenylongearbalance,likebelowpicturenylongeartothemainbodylikebelow3-2-34M4×12螺釘。PutthemotortothepositionofbelowmainbodylikebelowpictureandfixthefourM4×12screwsM4×12螺釘thethreespringwasherstothethreeriveting-weldingchipschips3M2.5×42M2.5×3-2-4所示。UsethethreeM2.5×4screwstolockingtheriveting-weldingchipsandspringwashers連接線connectlinechipsscrews力矩組件安裝Torquesensorinstallation將3個(gè)壓簧依次安裝至主體圖示位置,并將磁芯上的連接線穿過(guò)主體孔位,然后確認(rèn)磁芯上的定位片安置在壓簧上,如圖3-3-1Installthethreecompressedspringstobelowpicturepositionofthemainbody,andentrancetheconnectlineofmagneticcoretothemainbodyhole,thenmakesurethelocatingplateofmagneticcoreinstalltocompressedspringcompressedspring

3 處壓簧位置the three position ofandthroughmainbody片圖示3-3-1 threepositionplatesshownasFigure3-3-1,3-3-2。pressthetorguesensorintothemainbodyandconfirmtheconnectcableconnectingwell.afterwardsinstallthecoppergasketandcirclip力矩與掌握器連接線torguesensorandconnectingcablefromcontrollercoppergasketandcirclip,并裝入墊片及卡簧,3-3-3。InstalltheHK2212ballbearingasshownpictureandputthecoppergasketandcirclipasshownFigure3-3-23-3-4所示。3.3.4putthelocatingpinontothetorguesensorunitandpressthebigbearingintothemainbody.TakenoticeofpositionoflocatingpinonbigbearingasshownFigure3-3-4locatingpin703密封膠密封線卡Confirmtheinstallationwithoutproblem.Installthecirclipandputlinecardintothewiringharnessandthensealupthelinecardandwiringharnesswith703sealingglueasshownFigure3-4-5.及線束，如圖3-4-5?？ɑ?circlip)

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